Bokitin tankin kiwo mai kauri na filastik, mold na bokitin ruwa na Oxford
Bokitin tankin kiwo mai kauri na filastik, mold na bokitin ruwa na Oxford
Daidaito da Aiki: Yadda Ansix Fasaha Tana Da Muhimmanci A Tsarin Gina Allura Don Kifin Ruwa Da Ajiye Ruwa
A cikin duniyar kera filastik mai tsari, sau da yawa ana tantance nasarar samfura tun kafin a fara ɗaukar kashi na farko. Ga kayayyakin masana'antu kamar tankunan kiwo na filastik masu kauri da bokitin ruwa na Oxford masu nauyi, tafiya daga ra'ayi zuwa samarwa mai inganci da inganci, mai yawan gaske wani tsari ne mai rikitarwa na ƙira, kimiyyar kayan aiki, da injiniyan tsari. A sahun gaba a cikin wannan fanni akwai Ansix Tech, wani ƙwararren mai kera injection structure wanda tsarinsa na tsari shine kafa sabbin ma'auni don aminci, inganci, da, mafi mahimmanci, rage farashin kayan aiki ga abokan cinikinsa na duniya.
Ayyukan Ansix Tech na baya-bayan nan—babban tankin kiwo mai kauri, mai kauri don kiwon kamun kifi mai yawan yawa da kuma bokitin ruwa mai ɗorewa na Oxford—sun nuna ƙalubale da mafita a cikin tsarin yin allurar zamani. Ta hanyar sarrafa kowane mataki daga nazarin DFM (Design for Manufacturing) zuwa isar da sauri, kamfanin yana nuna yadda ƙwarewar dabarun ke fassara kai tsaye zuwa ƙimar abokin ciniki.
Mataki na 1: Gina harsashin ginin - Zane da Tabbatarwa
Tsarin ya fara ne da fahimtar amfani da samfurin a ƙarshe. Tankin kiwo yana buƙatar ingantaccen tsari don jure matsin lamba na ruwa da kayan da ke taruwa, sau da yawa tare da kauri na bango ya wuce mm 4. A halin yanzu, bokitin Oxford yana buƙatar daidaiton tauri, juriyar tasiri, da kuma kyakkyawan ƙarewa a saman.
Ƙungiyar injiniya ta Ansix Tech ta yi amfani da fasahar 3D CAD mai ci gaba don ƙirƙirar samfuran farko, suna mai da hankali kan kauri bango iri ɗaya, kusurwoyin da suka dace don fitar da ruwa, da kuma ƙirar haƙarƙari mai ƙarfi. "Ga abubuwan da ke cikin rami kamar bokiti, manyan ƙalubalen ƙira sune fitar da ruwa da sanyaya ruwa yadda ya kamata," in ji Babban Injiniyan Zane Li Wei. "Dole ne mu tsara don kera shi tun daga zane na farko."
Ana amfani da ƙirar samfura ta amfani da injinan aluminum ko ƙarfe mai laushi na CNC don gajerun gudu. Waɗannan samfuran suna da mahimmanci don tabbatar da zahiri - duba ergonomics, dacewa da murfi ko kayan haɗi, da kuma yin gwaje-gwajen nauyi na asali. Duk wani bambanci yana komawa ga ƙirar dijital, yana tabbatar da cewa an gina ƙirar samarwa ta ƙarshe zuwa ga ƙira mai kyau.
Mataki na 2: Kimiyyar Zaɓa - Kayan Aiki da Karfe Mai Motsawa
Kayan Roba: Zaɓin resin muhimmin abu ne na farashi da aiki. Ga duka aikace-aikacen, thermoplastics masu juriya ga sinadarai dole ne a yi amfani da su a abinci. Ansix Tech yawanci yana ba da shawarar polyethylene mai yawan yawa (HDPE) ko polypropylene (PP) copolymers. HDPE yana ba da juriya ga sinadarai da ƙarfi, wanda ya dace da riƙe ruwa na dogon lokaci. PP yana ba da juriya ga gajiya da zafin zafi mai yawa, wanda ke da amfani ga bokiti waɗanda za a iya fallasa su ga rana ko yanayin zafi. Ta hanyar zaɓar mafi kyawun maki tare da shawarwari da masu samar da kayayyaki, Ansix Tech tana guje wa injiniyanci fiye da kima kuma tana sarrafa farashin kayan aiki - tanadi kai tsaye ga abokin ciniki.
Karfe Mai Mold: Mold kanta jari ne na dogon lokaci. Zaɓin ya dogara ne akan yawan samarwa, buƙatun ingancin sashi, da farashi. Don manyan ayyuka (da zagayawa sama da 500,000) na waɗannan manyan kayayyaki, Ansix Tech ta zaɓi ƙarfe masu tauri kamar P20 don Tushen Mold da kuma ƙarfe masu tauri kamar H-13 don ramuka da ƙwanƙolin. H-13 yana ba da daidaito mai kyau na tauri, iya gogewa, da kuma ƙarfin jure zafi, wanda yake da mahimmanci don sarrafa zafi a cikin sassan da ke da kauri. Don ayyukan ƙananan girma, ƙarfe masu tauri kamar NAK80, waɗanda za a iya amfani da su ba tare da maganin zafi ba, suna ba da hanya mafi sauri da araha.
Mataki na 3: Tabbatar da Ta Hanyar Intanet - Binciken Guduwar Mold (DFM)
Kafin a yanke wani tubali na ƙarfe guda ɗaya, ƙirar za ta fuskanci gwaji mai tsauri na kama-da-wane. Ansix Tech tana amfani da software na kwaikwayo na zamani kamar Moldex3D don yin nazarin DFM. Wannan tsari yana annabta yadda filastik ɗin da aka narke zai cika mold ɗin, yana gano matsaloli kamar tarkon iska, layin walda, alamun nutsewa, da kuma sanyaya mara daidaito.
"Ga tankin kiwo mai kauri, alamun nutsewa da kuma ramukan ciki su ne manyan lahani da ya kamata mu guje wa," in ji Zhang Hao, Mai Nazarin Kwaikwayo. "Binciken DFM ɗinmu yana ba mu damar inganta wurin ƙofa, girmanta, da kuma tsarin tashar sanyaya ta hanyar dijital. Za mu iya ganin ko kwararar ta daidaita kuma mu daidaita diamita na masu gudu daidai don tabbatar da matsin lamba iri ɗaya a cikin dukkan ramuka." Wannan kwaikwayon da aka yi amfani da shi yana hana sake yin amfani da mold mai tsada kuma yana rage lokaci zuwa kasuwa, wanda hakan ke rage farashi kai tsaye.
Mataki na 4: Injiniyan Kayan Aiki - Manyan Bangarorin Tsarin Mold
Tsarin tsari ne mai rikitarwa wanda kowane tsarin dole ne yayi aiki ba tare da wata matsala ba.
Tsarin Sanyaya (Tashoshin Ruwa): Ingancin sanyaya shine bugun zuciya na inganci. Don zurfin tushen bokiti, Ansix Tech yana ƙera hanyoyin sanyaya mai karkace don tabbatar da cewa an cire zafi daidai daga wuraren da ba a iya isa gare su ba. Wannan yana rage lokacin zagayowar - babban abin da ke haifar da farashin samarwa - kuma yana hana warpage.
Tsarin Gudu da Ƙofa: Manufar ita ce a kai robobi zuwa ramin da ba shi da ƙarancin asarar matsi da kuma sharar kayan aiki. Ga molds na bokiti masu ramuka da yawa, ana tsara tsarin gudu mai daidaito, wanda aka inganta ta hanyar geometric. Ansix Tech sau da yawa yana amfani da wani sashe na trapezoidal mai juyawa, wanda ke kimanta ingancin kwararar mai gudu gaba ɗaya amma yana da sauƙin sarrafawa. Tsarin ƙofa yana da mahimmanci; ana iya amfani da fanka ko ƙofar gefe don jikin tanki don tabbatar da cikewa mai santsi, yayin da za a iya ƙayyade ƙofar ƙarƙashin ruwa don maƙallin bokiti don cirewa ta atomatik.
Tsarin Fitar da Kaya: Fitar da wani ɓangare mai zurfi da siririn bango ba tare da murɗewa ba yana buƙatar tsari mai kyau. Tsarin ya haɗa da adadi mai yawa na fil ɗin firam ɗin ejector da aka sanya a kan haƙarƙari da sassa masu kauri. Don ƙarin sassa masu tauri, Ansix Tech na iya ƙera faranti na cire kaya ko amfani da fitar da iska don karya injin da zai iya samuwa a cikin zurfin ja.
Mataki na 5: Daga Karfe zuwa Kayan Aiki - Kera da Kalubale
Aikin ƙera mold ya haɗa da injin niƙa CNC mai inganci, EDM (Na'urar Fitar da Wutar Lantarki) don sassa masu rikitarwa, da kuma gogewa da hannu sosai. Babban ƙalubale shine kiyaye daidaiton girma a cikin manyan sassan mold, wanda ke buƙatar injinan da ke sarrafa yanayi da ƙwarewar ƙwararru.
Wani babban cikas shine magance matsalolin da ke tattare da shi a sassan da ke da kauri. Tsawon lokacin sanyaya na iya haifar da nutsewa da gurɓatawa. Ansix Tech ta magance wannan ta hanyar ƙirar mold (ingantaccen sanyaya) da dabarun aiwatarwa, kamar amfani da matakin riƙe matsi bayan allura don tattara ƙarin kayan cikin ramin yayin da yake sanyaya.
Mataki na 6: Rawar Samarwa - Inganta Tsarin Aiki da Kula da Inganci
Da zarar an sanya mold ɗin a cikin injin ƙera allura mai girman tan, gyaran tsarin zai fara. Masu fasaha na Ansix Tech sun gyara ma'aunin sigogi: zafin narkewa, saurin allura da matsin lamba, riƙe matsin lamba da lokaci, da lokacin sanyaya. Manufar ita ce a nemo mafi ƙarancin lokacin zagayowar da har yanzu ke ba da cikakken sashi.
Tsarin sa ido na lokaci-lokaci yana bin diddigin kowace harbi. Ana duba ma'aunin diamita na tankin kiwo ko tsayin bokiti a kididdiga (SPC). Ana sa ido kan nauyin sashi a matsayin wakili don yawan da daidaito. Bugu da ƙari, sassan suna fuskantar gwaje-gwaje masu lalata lokaci-lokaci don matsin lamba na fashewa da juriya ga tasiri.
Mataki na 7: Ma'aunin Ƙarshe - Marufi da Isarwa cikin Sauri
Ganin cewa lokacin hutu yana da tsada, Ansix Tech ta sauƙaƙe tsarin jigilar kayayyaki. Ana isar da sassan ta atomatik daga injinan bugawa, ana duba su, sannan a saka su cikin kwalaye na musamman waɗanda ke hana karcewa da lalacewa yayin jigilar kaya. Ta hanyar amfani da cibiyoyin jigilar kayayyaki na yanki da hanyoyin kwastam da aka riga aka share, kamfanin yana ba da garantin isar da kaya cikin sauri, amintacce, tare da rarraba kaya cikin sauri ga abokan cinikinsa.
Kammalawa: Fa'idar Fasaha ta Ansix - Aminci ta hanyar Gwaninta
Ga abokan ciniki a fannin kiwon kamun kifi, noma, da kuma ajiyar masana'antu, ƙimar abokin tarayya kamar Ansix Tech a bayyane take. Ya wuce kawai yin kayan ƙira da kayan harbi. Hanya ce ta gaba ɗaya, wacce aka ƙera wacce ke niyya ga farashi a kowane mahadar: ta hanyar zaɓin kayan aiki masu wayo wanda ya cika amma bai wuce buƙatu ba, ta hanyar DFM wanda ke hana gyare-gyaren kayan aiki masu tsada, ta hanyar inganta tsari wanda ke matse daƙiƙa kaɗan daga kowane zagaye, da kuma ta hanyar tsarin inganci mai ƙarfi wanda ke kawar da sharar gida.
"Kowace shawara da muka yanke ana duba ta ne ta hanyar jimillar kuɗin da abokin cinikinmu ke kashewa," in ji Daraktan Ayyuka na Ansix Tech, Chen Feng. "Ko dai zaɓar wani nau'in PP daban-daban wanda ke gudana da kyau kuma yana rage matsin lamba na allura, ko kuma ƙirƙirar layin sanyaya mai inganci wanda ke rage lokacin zagayowar da kashi 10%, burinmu shine mu saka tanadi a cikin DNA na samfurin. Ta haka muke gina haɗin gwiwa na dogon lokaci kuma mu samar da ƙima mara misaltuwa a kasuwa mai gasa."
A cikin masana'antar da riba ke da ƙarfi kuma ba za a iya yin shawarwari kan inganci ba, tsarin Ansix Tech na ƙera kayayyaki masu mahimmanci kamar tankunan kiwo masu kauri da bokitin ruwa na Oxford ya zama misali na yadda masana'antu ke ci gaba da aiki a ƙarshe.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi bokitin kiwo na filastik mai kauri, mold na ruwan Oxford, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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