Ibhakethi yetanki yokuzalela yeplastiki ejiyileyo, isikhunta sebhakethi yamanzi saseOxford
Ibhakethi yetanki yokuzalela yeplastiki ejiyileyo, isikhunta sebhakethi yamanzi saseOxford
Ukuchaneka kunye nokusebenza: Njani I-Ansix Iteknoloji Inika Ixabiso Ekubunjweni Kweenaliti Kwizolimo Zasemanzini Nokugcina Amanzi
Kwihlabathi eliqhutywa ngokuchanekileyo kwemveliso yeplastiki, impumelelo yemveliso idla ngokuqinisekiswa ngaphambi kokuba inxalenye yokuqala ithathwe. Kwizinto zoshishino ezifana neetanki zeplastiki eziqinileyo kunye neebhakethi zamanzi ze-Oxford ezinzima, uhambo oluvela kwingcamango ukuya kwimveliso engabizi kakhulu, enomthamo ophezulu luyi-symphony eyinkimbinkimbi yoyilo, isayensi yezinto eziphathekayo, kunye nobunjineli beenkqubo. Eyona nto iphambili kule nkalo yi-Ansix Tech, umenzi we-injection molding okhethekileyo onendlela yakhe ecwangcisiweyo yokubeka imilinganiselo emitsha yokuthembeka, ukusebenza kakuhle, kwaye, okubaluleke kakhulu, ukunciphisa iindleko zecandelo kubathengi bakhe behlabathi.
Iiprojekthi zakutshanje ze-Ansix Tech—itanki enkulu, etyebileyo yokuzala eludongeni lokufuya iintlanzi ezixineneyo kunye nebhakethi yamanzi ehlala ixesha elide nehlala ipakishwe e-Oxford—zibonisa imingeni kunye nezisombululo zokubumba inaliti zanamhlanje. Ngokulawula ngononophelo inyathelo ngalinye ukusuka kuhlalutyo lwe-DFM (Design for Manufacturing) ukuya ekuhanjisweni ngokukhawuleza, inkampani ibonisa indlela ubuchule bobuchule obuguqulela ngayo ngokuthe ngqo kwixabiso labathengi.
Isigaba 1: Ukubeka isiseko - Uyilo kunye noQinisekiso
Inkqubo iqala ngokuqonda nzulu indlela esetyenziswa ngayo imveliso ekugqibeleni. Itanki yokuzalisa ifuna ukuqina okumangalisayo kwesakhiwo ukuze imelane noxinzelelo lwamanzi kunye nemithwalo yokubeka izinto, rhoqo ubukhulu bodonga bungaphezulu kwe-4mm. Ibhakethi ye-Oxford, okwangoku, ifuna ulungelelwano lokuqina, ukumelana nokuchaphazeleka, kunye nokugqitywa komphezulu okugqwesileyo.
Iqela lobunjineli le-Ansix Tech liqesha i-3D CAD ephucukileyo ukwenza iimodeli zokuqala, zigxile kubukhulu bodonga obufanayo, ii-engile ezifanelekileyo zokukhupha umoya, kunye noyilo lweembambo zokuqinisa. "Kwizinto ezinzulu ezifana neebhakethi, imingeni ephambili yoyilo kukukhupha umoya kunye nokupholisa ngokufanelekileyo," ucacisa uNjineli oyiNtloko woYilo uLi Wei. "Kufuneka siyile indlela yokwenziwa kwayo ukususela kumzobo wokuqala."
Ukwenziwa kweprototype kulandela, kusetyenziswa ii-aluminium ezenziwe ngomatshini we-CNC okanye ii-molds zentsimbi ethambileyo ukuze kusetyenziswe ixesha elifutshane. Ezi prototypes zibalulekile ekuqinisekisweni ngokwasemzimbeni—ukujonga i-ergonomics, zihambelana nezivalo okanye izixhobo, kunye nokwenza uvavanyo lomthwalo olusisiseko. Nakuphi na ukungangqinelani kubuyela kwimodeli yedijithali, ukuqinisekisa ukuba i-mold yokugqibela yemveliso yakhiwe ngendlela eyiyo.
Isigaba sesi-2: Isayensi yoKhetho - Izixhobo kunye Intsimbi Yomngundo
Izinto zePlastiki: Ukukhetha i-resin yeyona nto ibalulekileyo kwaye kuqhuba ukusebenza. Kuzo zombini ezi zicelo, ii-thermoplastics ezikumgangatho wokutya nezinganyangekiyo ngamakhemikhali ziyafuneka. I-Ansix Tech idla ngokucebisa ii-polyethylene ezinobunzima obuphezulu (HDPE) okanye ii-polypropylene (PP) copolymers. I-HDPE inika ukumelana okuphezulu kweekhemikhali kunye nokuqina, ilungele ukugalelwa amanzi ixesha elide. I-PP inika ukumelana okuhle kokudinwa kunye nobushushu obuphezulu bokujika kobushushu, okuluncedo kwiibhakethi ezinokuchatshazelwa lilanga okanye kwiindawo ezifudumeleyo. Ngokukhetha umgangatho ofanelekileyo ngokubonisana nababoneleli bezinto, i-Ansix Tech iyakuphepha ubunjineli obugqithisileyo kwaye ilawula iindleko zezinto eziluhlaza—ukonga okuthe ngqo okudluliselwa kumthengi.
Intsimbi Yokubumba: I-mold ngokwayo lutyalo-mali lwexesha elide. Ukukhethwa kusekelwe kubungakanani bemveliso, iimfuno zomgangatho wenxalenye, kunye neendleko. Kwimisebenzi emikhulu (imijikelo engaphezu kwama-500,000) yezi zinto zinkulu, i-Ansix Tech ikhetha iintsimbi eziqinisiweyo njenge-P20. Iziseko zeMold kunye neentsimbi zezixhobo eziqinileyo ezifana ne-H-13 kwimingxuma kunye neentloko. I-H-13 inika ibhalansi egqwesileyo yokuqina, ukupholishwa, kunye nokuhanjiswa kobushushu, okubaluleke kakhulu ekulawuleni ubushushu kwiindawo ezinodonga oluqinileyo. Kwiiprojekthi zomthamo ophantsi, iintsimbi eziqinileyo ezifana ne-NAK80, ezinokusetyenziswa ngaphandle konyango lobushushu, zibonelela ngendlela ekhawulezayo nengabizi kakhulu.
Isigaba sesi-3: Ukuqinisekiswa kweVirtual – Uhlalutyo lokuHamba kweMold (DFM)
Ngaphambi kokuba kunqunyulwe ibhloko enye yentsimbi, uyilo luvavanywa ngokungqongqo kwi-intanethi. I-Ansix Tech isebenzisa isoftware yokulinganisa ephucukileyo efana neMoldex3D ukwenza uhlalutyo lwe-DFM. Le nkqubo iqikelela indlela iplastiki enyibilikisiweyo eza kuzalisa ngayo isikhunta, ichonga iingxaki ezinokubakho ezifana nemigibe yomoya, imigca yokwelda, amanqaku okusinki, kunye nokupholisa okungalinganiyo.
“Kwitanki yokuzalela etyebileyo, iimpawu zesinki kunye nezithuba zangaphakathi zezona ziphene ziphambili ekufuneka siziphephe,” utshilo uMhlalutyi weSimulation uZhang Hao. “Uhlalutyo lwethu lwe-DFM lusenza sikwazi ukuphucula indawo yesango, ubungakanani, kunye noyilo lomjelo wokupholisa ngedijithali. Singabona ukuba ukuhamba kwamanzi kulungelelanisiwe na kwaye silungise ububanzi bomdyarho ngokufanelekileyo ukuqinisekisa uxinzelelo olufanayo lokupakisha kuzo zonke iindawo.” Olu vavanyo olusebenzayo luthintela ukutshintshwa kwesikhunta esibizayo kwaye lunciphisa ixesha lokuthengisa, ukonga imali okungathanga ngqo.
Isigaba sesi-4: Ubunjineli beSixhobo - Iinkalo zoYilo lweMold eziPhambili
Isikhunta sisixhobo esiyinkimbinkimbi apho yonke inkqubo kufuneka isebenze ngokungenasiphako.
Inkqubo Yokupholisa (Iitshaneli Zamanzi): Ukupholisa okusebenzayo yindlela esebenza ngayo. Kwisiseko esinzulu se-bucket mold, i-Ansix Tech iyila iitshaneli zokupholisa ezijikelezayo ukuqinisekisa ukuba ubushushu bukhutshwa ngokulinganayo kwiindawo ezinzima ukufikelela kuzo. Oku kunciphisa ixesha lokujikeleza—eyona nto ibangela iindleko zemveliso—kwaye kuthintela ukuqhekeka.
Inkqubo yeRunner kunye neGate: Injongo kukuhambisa iplastiki emgodini ngaphandle kokulahlekelwa kakhulu koxinzelelo kunye nenkunkuma yezinto eziphathekayo. Kwimibhobho yebhakethi enemiqolo emininzi, kuyilwe inkqubo yerunner elungeleleneyo nelungiselelwe ngokwejiyometri. I-Ansix Tech idla ngokusebenzisa i-trapezoidal runner cross-section eguquliweyo, eqikelela ukusebenza kakuhle komqhubi ojikelezayo kodwa kulula ukuyisebenzisa. Uyilo lwesango lubaluleke ngokulinganayo; isango lefeni okanye lomphetho lingasetyenziselwa umzimba wetanki ukuqinisekisa ukuzaliswa okugudileyo, ngelixa isango lenqanawa engaphantsi komhlaba lingachazwa kwisibambo sebhakethi ukuze likhuphe ngokuzenzekelayo.
Inkqubo Yokukhupha Inkunkuma: Ukukhupha inxalenye enzulu, enodonga oluncinci ngaphandle kokuphazamiseka kufuna ucwangciso olucokisekileyo. Uyilo luquka inani elikhulu lee-ejector pins ezibekwe kwiimbambo nakwiindawo ezityebileyo. Kwiindawo eziqinileyo ngakumbi, i-Ansix Tech inokuyila iipleyiti ze-stripper okanye isebenzise i-air-assist ejection ukuqhekeza i-vacuum enokwenziwa kwiidraw ezinzulu.
Isigaba sesi-5: Ukusuka kwiNtsimbi ukuya kwiSixhobo - Ukuvelisa kunye nemingeni
Umsebenzi wokwenziwa kwesikhunta ubandakanya ukugaywa kwe-CNC okuchanekileyo kakhulu, i-EDM (i-Electrical Discharge Machining) kwiikhonteyina ezintsonkothileyo, kunye nokupolisha ngesandla ngononophelo. Umngeni ophambili kukugcina ukuchaneka kobukhulu kuzo zonke izinto ezinkulu zesikhunta, nto leyo efuna umatshini olawulwa yimozulu kunye nobugcisa obungcali.
Esinye isithintelo esibalulekileyo kukulawula uxinzelelo olukhoyo kwiindawo ezixineneyo. Isigaba sokupholisa esihlala ixesha elide sinokukhokelela kwizinki kunye nemingxuma. I-Ansix Tech ijongana nale nto ngoyilo lwesikhunta (ukupholisa okulungelelanisiweyo) kunye nesicwangciso senkqubo, njengokusebenzisa isigaba sokubamba uxinzelelo emva kokufaka ukupakisha izinto ezingaphezulu kwindawo engaphakathi njengoko iphola.
Isigaba sesi-6: Umdaniso weMveliso - Ukuphuculwa kweNkqubo kunye noLawulo loMgangatho
Xa isikhunta sifakwe kumatshini wokubumba inaliti onetoni ephezulu, inkqubo iyaqala ukulungiswa. Iingcali ze-Ansix Tech zilungisa kakuhle i-matrix yeeparameter: ubushushu bokunyibilika, isantya sokufaka kunye noxinzelelo, ukubamba uxinzelelo kunye nexesha, kunye nexesha lokupholisa. Injongo kukufumana ixesha elifutshane kakhulu lomjikelo elisenayo inxalenye egqibeleleyo.
Iinkqubo zokubeka esweni ngexesha langempela zilandelela yonke into edutyulweyo. Ubukhulu obubalulekileyo bobubanzi betanki yokuzalisa okanye ukuphakama kwebhakethi bujongwa ngokwezibalo (SPC). Ubunzima benxalenye bujongwa njengesixhobo sokulinganisa uxinano kunye nokungaguquguquki. Ukongeza, iindawo zivavanyelwa uxinzelelo oluqhumayo kunye nokumelana nempembelelo rhoqo.
Isigaba sesi-7: I-Final Mile - Ukupakisha kunye nokuhanjiswa ngokukhawuleza
Ngokuqonda ukuba ixesha lokungasebenzi libiza kakhulu, i-Ansix Tech ihlengahlengise uthutho lwayo. Iinxalenye zithunyelwa ngokuzenzekelayo kwiindaba, zihlolwe, kwaye zipakishwe kwiibhokisi ezenzelwe wena ezithintela ukukrweleka kunye nokuguquka ngexesha lokuthunyelwa. Ngokusebenzisa iindawo zothutho zengingqi kunye neendlela zerhafu ezilungisiweyo kwangaphambili, inkampani iqinisekisa ukuhanjiswa ngokukhawuleza nangokuthembekileyo, kunye nokuguqula uluhlu lwempahla ngokukhawuleza kubathengi bayo.
Isiphelo: Inzuzo ye-Ansix Tech - Ukuthembeka ngokusebenzisa ubuchule
Kubathengi bezolimo zasemanzini, ezolimo, kunye nokugcinwa kwemizi-mveliso, ixabiso leqabane elifana ne-Ansix Tech licacile. Lidlula nje ukwenza iinxalenye zokubumba kunye nokudubula. Yindlela ebanzi, eyakhiweyo ejolise kwiindleko kuyo yonke indawo yokudibana: ngokukhetha izinto ezikrelekrele ezihlangabezana kodwa ezingadluli kwiimfuno, nge-DFM ethintela ukuhlaziywa kwezixhobo ezibizayo, ngokuphucula inkqubo okunciphisa imizuzwana kuyo yonke imijikelo, kunye neenkqubo ezisemgangathweni eziqinileyo ezisusa inkunkuma.
“Isigqibo ngasinye esisenzayo sijongwa ngokwexabiso lilonke labathengi bethu,” uqukumbela uMlawuli weProjekthi ye-Ansix Tech, uChen Feng. “Nokuba kukukhetha uhlobo olwahlukileyo lwe-PP oluhamba ngcono kwaye lunciphise uxinzelelo lwe-injection, okanye ukuyila umgca wokupholisa osebenza kakuhle onciphisa ixesha lokujikeleza nge-10%, injongo yethu kukufaka imali kwi-DNA yemveliso. Yiyo loo ndlela esakha ngayo ubudlelwane bexesha elide kwaye sinikezela ngexabiso elingenakuphikiswa kwimarike yokhuphiswano.”
Kwishishini apho imilinganiselo incinci kwaye ukusebenza kungaxoxiswana ngako, inkqubo ye-Ansix Tech ecwangcisiweyo, eqhutywa bubuchule bokwenza izinto ezibalulekileyo ezifana neetanki zeplastiki ezijiyileyo kunye neebhakethi zamanzi ze-Oxford imi njengomzekelo wendlela imveliso ephucukileyo esebenza ngayo ngokwenene.
I-Ansix Tech Co Ltd
Ukuba unezicwangciso ezinxulumene nebhakethi yetanki yokuzalisa yeplastiki etyebileyo, i-Oxford water bucket mold., ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, ngeposi: stephen@ansixtech.com
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