Wiper Rod Shugaban Hannu Haɗin ƙugiya Faranti Atomatik Haɗawa

Wiper Rod Shugaban Hannu Haɗin ƙugiya Faranti Atomatik Haɗawa

 

Kanun Labarai: Daidaito a Motsi: Yadda Ansix Fasaha tana kawo sauyi ga ƙera tsarin gogewa tare da haɗakar atomatik da injiniyan farashi

A cikin yanayin halitta mai rikitarwa na kera motoci, ƙananan sassa kaɗan ne suke da rikitarwa kamar tsarin goge gilashin mota. Wani tsari ne inda injiniyan injiniya ya haɗu da kimiyyar kayan aiki, yana buƙatar hulɗa mara aibi tsakanin kan sandar gogewa, hannu, haɗin gwiwa, da farantin ƙugiya. Rashin nasarar da ke cikin ɗayan waɗannan abubuwan yana kawo cikas ga amincin direba, yana sa daidaito ba za a iya yin sulhu ba. Fiye da shekaru 28, Ansix Tech ta sanya kanta a saman wannan fanni na musamman. Ta hanyar amfani da ƙwarewar masana'antu mai zurfi da falsafar injiniya mai cikakken ƙarfi, kamfanin ya ƙaddamar da jerin ayyukan haɗa kai ta atomatik masu tasowa don waɗannan mahimman abubuwan. Wannan labarin ya zurfafa cikin tsarin Ansix Tech - yana bincika yadda ƙirarsa, haɓakawa, da iyawar masana'antu ke magance matsalolin masana'antu masu ɗorewa, tabbatar da inganci sosai, rage farashi mai wahala, da kuma tabbatar da isar da kaya ga abokan ciniki na duniya.

 

Asalin Aiki da Kai: Amsa Kiran Kasuwa don Daidaito

Tsarin gargajiya na haɗa kan sandar gogewa, hannaye, haɗin gwiwa, da faranti na ƙugiya ya daɗe yana fama da rashin daidaito da ke tattare da hanyoyin aiki na hannu ko na atomatik. Haƙuri yana ta ƙaruwa, yana haifar da matsaloli kamar "maganin gogewa," rarraba matsin lamba mara daidaituwa, da gazawar injina da wuri. Ansix Tech ta fahimci hakan a matsayin iskar mota da ɗakin shiru. ƙa'idodi sun ƙara tsauri, tsoffin hanyoyin ba su da amfani.

 

Wannan karramawa ta haifar da ƙaddamar da ayyukan haɗa kayan aiki ta atomatik na Ansix Tech. Manufar ba wai kawai ta sarrafa kansa ba ce, har ma ta ƙirƙiri tsarin masana'antu mai haɗaka. Ta hanyar mai da hankali kan waɗannan takamaiman ƙananan sassa, Ansix Tech tana da niyyar magance babbar matsalar daidaiton fuska - tabbatar da cewa hannun ƙarfe yana haɗuwa ba tare da wata matsala ba tare da la'akari da kan filastik da tsarin haɗin gwiwa ba tare da lahani ko lahani na aiki ba.

 

Tsarin kamfanin ya fara tun kafin a fara layin haɗa kayayyaki. Ya fara ne da falsafar da ta samo asali daga Injiniyan Zamani. Ƙwararrun Ansix Tech suna aiki tare da ƙungiyoyin ƙira na abokan ciniki tun daga farkon zane, suna amfani da ƙa'idodin Tsarin Masana'antu (DFM) don tabbatar da cewa an inganta kowane ɓangare don sarrafawa da haɗawa ta atomatik. Wannan matsayi mai ƙarfi yana hana haɗarin gama gari na ƙira sassan da suka dace da ka'ida amma kusan ba zai yiwu a haɗa su da sauri ba.

 

Magance Daidaito "Kudi Mai Wuya": Kimiyyar Kayan Aiki a Matsayin Lever Na Farko

Ɗaya daga cikin muhimman shawarwari masu mahimmanci da Ansix Tech ke bai wa abokan cinikinta shine rage "kuɗaɗen da ake kashewa" sosai - kuɗaɗen da ake kashewa wajen samar da kayan aiki da kuma amfani da su. A tsarin gogewa, zaɓin kayan aiki wani abu ne mai matuƙar muhimmanci wajen daidaita juriya, nauyi, da kuma farashi.

 

Ga abubuwan da aka haɗa kamar kan sandar gogewa da farantin ƙugiya, zaɓin abu yana nuna aiki. Injiniyoyin Ansix Tech suna amfani da bayanai masu zurfi na kimiyyar polymer don wucewa fiye da zaɓin kundin bayanai mai sauƙi. Suna yin bincike mai tsauri bisa ga mahimman sigogi: yawa, ƙimar narkewar narkewa (MFR), ƙimar raguwa, modulus mai lankwasawa, da zafin juyewar zafi.

 

Misali, yayin da nailan mai cike da gilashi na yau da kullun zai iya zama zaɓin tsoho don kayan haɗin gwiwa masu ƙarfi, Ansix Tech na iya gano wani haɗin polypropylene da aka gyara wanda ya cika ko ya wuce ƙayyadaddun fasaha don juriyar tasiri da zafi amma yana ba da fa'idar farashi kusan 15%. Wannan ba injiniyan ƙima ba ne ta hanyar sulhu, amma injiniyan ƙima ta hanyar kimiyya.

 

Bugu da ƙari, ga sassan da ba na tsari ko na rabin-tsari ba, Ansix Tech tana amfani da resins "fadi-spec" da dabara - kayan aiki waɗanda ke da ɗan juriya ga aiki mai faɗi da ake samu akan farashi mai rahusa. Duk da cewa bambancin waɗannan resins yawanci zai haifar da matsaloli a cikin ƙirar yau da kullun, Ansix Tech tana rage wannan ta hanyar ingantaccen sarrafa tsari, ta amfani da Matsi a Kogo na'urori masu auna sigina don rama canjin danko a ainihin lokaci. Wannan dabarar tana bawa abokan ciniki damar amfana daga ƙarancin farashin kayan aiki ba tare da yin watsi da daidaiton ɓangaren ƙarshe ba.

 

Daga Tagwayen Dijital zuwa Gaskiyar Zane: Fa'idar Injiniyan Mold

Babban ƙarfin Ansix Tech yana cikin kayan aikinta na daidai. Modulation shine inda tattalin arzikin sikelin ke tasowa, kuma ƙirarsa tana ƙayyade lokacin zagayowar, ƙimar gogewa, da kuma a ƙarshe, farashin kowane ɓangare. Ga abubuwan da ke cikin tsarin gogewa, waɗanda galibi suna da lanƙwasa masu rikitarwa da ƙananan bango, ƙirar mold yana da ƙalubale musamman.

 

Binciken Gudun Mold (DFM) da Kwaikwayo

Kafin a yanke wani ƙarfe, injiniyoyin Ansix Tech suna ƙirƙirar cikakken tagwayen na'urar dijital ta amfani da software na CAE mai ci gaba kamar Moldex3D. Wannan Binciken Gudun Mold yana da mahimmanci ga abubuwan gogewa. Yana hasashen yadda polymer ɗin da aka narke zai cika ramin, yana gano matsaloli masu yuwuwa kamar layukan walda (waɗanda zasu iya zama wuraren rauni na tsari), tarkon iska, da warpage saboda rashin daidaiton sanyaya.

 

Ga wani hadadden haɗin hannu na gogewa, kwaikwayon yana bawa injiniyoyi damar inganta wuraren ƙofa don tabbatar da daidaiton cikawa da rage lalacewar kayan da yanke ke haifarwa. A cikin ayyukan da suka gabata, wannan tabbatarwa ta dijital ta rage matakin gwaji da kuskure na gargajiya da kusan kashi 40%, wanda hakan ke hanzarta lokaci zuwa kasuwa sosai.

 

Muhimman Abubuwan Da Ake La'akari Da Su A Tsarin Mold

Tare da bayanan DFM, tsarin ƙira na Ansix Tech ya mayar da hankali kan wasu mahimman tsarin:

 

Tsarin Sanyaya: Sanyaya ta kai kashi 70-80% na jimlar lokacin zagayowar. Layukan sanyaya na gargajiya masu haƙa madaidaiciya sau da yawa ba su isa ga yanayin hadaddun abubuwan gogewa ba. Ansix Tech tana amfani da sanyaya mai tsari - tashoshi waɗanda aka buga ta hanyar 3D ko aka ƙera su don bin ainihin yanayin ramin mold. Wannan yana tabbatar da cire zafi iri ɗaya da sauri. Ga abokin ciniki a ɓangaren gogewa, wannan ƙirƙira ya haifar da raguwar lokacin zagayowar kashi 28-39% da haɓaka daidaiton zafin jiki sama da kashi 35% idan aka kwatanta da sanyaya na al'ada. Wannan yana fassara kai tsaye zuwa mafi girman fitarwa daga injin iri ɗaya da ƙarancin farashi ga kowane ɓangare.

 

Tsarin Gudu da Ƙofar: Don kawar da sharar gida da kuma rage zagayawa, Ansix Tech tana aiwatar da tsarin gudu mai zafi akai-akai. Ga manyan sassa kamar hannun gogewa, suna amfani da hanyar bawul mai jere, wanda ke sarrafa lokacin da kowace ƙofa ta buɗe yayin zagayowar allura. Wannan yana inganta rarraba kayan aiki kuma yana hana yawan kunsawa a takamaiman wurare, yana rage damuwa ta ciki wanda zai iya sa hannun ya karkace akan lokaci.

 

Tsarin Fitar da Kaya: Fitar da kan goge mai siriri mai laushi ko kuma haɗin da ke da sarkakiya ba tare da murɗewa ba yana buƙatar daidaito. Ansix Tech yana ƙera tsarin fitar da kaya mai matakai da yawa waɗanda ke amfani da ƙarfi a kusurwoyi da wurare mafi kyau. Wannan ya haɗa da haɗakar fil na ejector na gargajiya da kuma ejector na musamman na hannun riga don wuraren da ke da ƙananan yankewa, don tabbatar da cewa an kiyaye yanayin ɓangaren.

 

Kera Modulation: Cin Nasara Kan Kalubalen Fasaha

Canza ƙirar dijital zuwa wani tsari na zahiri wanda zai iya ɗaukar ɗaruruwan dubban darussa shine inda ƙwarewar Ansix Tech ta shekaru 28 ta zama abin gani.

 

Zaɓin Kayan Aiki don Mold: Zaɓin ƙarfe don mold ɗin da kansa babban zaɓi ne na rage farashi. Don samar da kayan gogewa masu yawa, Ansix Tech tana zaɓar ƙarfe masu tauri waɗanda aka riga aka taurare don abubuwan da ke cikin tsakiya da rami, suna ba da kyakkyawan juriya ga tsatsa wanda ke da mahimmanci ga yanayin danshi na tsarin gogewa. Don ayyukan da suka shafi kayan gogewa (kamar nailan da aka cika da gilashi don haɗin gwiwa), suna zaɓar ƙarfe masu ɗorewa, masu jurewa lalacewa kamar H13 don hana lalacewa da wuri.

 

Tsarin Aiki da Sarrafa Inji: Samun juriya a cikin ±0.025mm don mahimman saman haɗuwa akan abubuwan gogewa yana buƙatar ingantaccen aikin injin. Kayan aikin Ansix Tech suna da rabon injin sarrafa kansa na 70%, ta amfani da CNC mai axis 5 da EDM (Mashin Fitar da Wutar Lantarki) don ƙirƙirar yanayin geometric mai rikitarwa da ake buƙata. Wannan daidaito yana tabbatar da cewa lokacin da aka ɗora injin, sassan filastik da suka fito za su yi mu'amala daidai da sassan ƙarfe a cikin haɗuwa ta ƙarshe.

 

Cin Nasara Kan Kalubalen Gyaran Allura Ga Tsarin Wiper

Tsarin allurar da aka yi wa sassan gogewa yana da ƙalubale na musamman. Dogon siraran tsari na hannu ko haɗin gwiwa yana da saurin wargazawa. Sassan siririn bango na iya yin sanyi da sauri, wanda ke haifar da gajerun harbi ko alamun nutsewa.

 

Ansix Tech tana magance waɗannan ƙalubalen ta hanyar tabbatarwa mai ƙarfi da inganta tsari. Matakin samfurin yana aiki a matsayin gada tsakanin ƙirar dijital da samar da taro. Ana yin gwajin aikin kayan aiki, ana duba juriyar zafi, ƙarfin tasiri, da kuma ingancin tsarin a ƙarƙashin yanayin aiki da aka kwaikwayi.

 

Da zarar an tabbatar da ingancinsa, sai a mayar da hankali kan inganta tsarin aiki. Ta amfani da ka'idodin ƙera kayan kimiyya da Tsarin Gwaje-gwaje (DOE), injiniyoyin Ansix Tech suna nazarin sigogin sarrafawa cikin tsari - zafin narkewa, saurin allura, matsin lamba na marufi, da lokacin sanyaya. Ta hanyar gano saitin sigogi mafi kyau, suna haɓaka inganci yayin da suke rage lokacin zagayowar da amfani da kayan aiki. Misali, a cikin wani aikin firikwensin mota, inganta tsarin sanyaya ya rage zagayowar daga daƙiƙa 52 zuwa 36, ​​yana ƙara yawan fitarwa na yau da kullun da sama da 28%. Ana amfani da shi ga abubuwan gogewa, wannan fa'idar inganci tana canzawa don biyan buƙatun OEM masu girma.

 

Tabbatar da Inganci: Sansanin Dijital

A cikin tsarin samar da kayayyaki na motoci, isar da kayayyaki ba tare da lahani ba shine mizani na yau da kullun, ba burin ba. Tsarin tabbatar da inganci na Ansix Tech an ƙera shi ne don biyan wannan buƙata ta hanyar "rigakafi" maimakon "mai bincike".

 

Kula da Tsarin Dijital: Kowace zagayen samarwa tana samar da "yatsun hannu na dijital" - da dama daga cikin wuraren bayanai, gami da yanayin zafi, matsin lamba, da lokaci. Algorithms na zamani suna sa ido kan wannan bayanan a ainihin lokaci, suna gano karkacewa daga yanayi mafi kyau da kuma haifar da gyare-gyare kafin a iya samar da wani ɓangare mara dacewa. An nuna cewa wannan hanyar hasashen tana rage ƙimar lahani da kusan kashi 62% idan aka kwatanta da binciken bayan samarwa na gargajiya.

 

A Cikin Aiki da Tabbatarwa ta Ƙarshe:

 

Duba Mataki na Farko (FAI): Ana auna samfuran farko da kyau ta amfani da Injinan Aunawa na Daidaito (CMM) tare da daidaiton sub-micron don tabbatar da duk girma bisa ga samfurin CAD.

 

Kula da Tsarin Ƙididdiga (SPC): A lokacin gudanar da samarwa, ana ci gaba da sa ido kan mahimman ma'auni. Wannan bayanan yana tabbatar da cewa hanyoyin sun kasance a tsakiya a cikin iyakokin ƙayyadaddun bayanai kuma yana gano yanayin da ke nuna lalacewar kayan aiki ko karkatar da aiki.

 

Tsarin Gani Mai Aiki da Kai: Ga masu amfani da na'urori masu yawa, waɗannan tsarin suna ba da duba 100% don lahani a saman, suna tabbatar da kyawun kayan gogewa da ake iya gani.

 

Dabaru da Garanti na Ƙarfin Aiki da Dabaru na Rage Farashi

Ikon Ansix Tech na rage "tsadar kuɗi" ba aiki ɗaya ba ne kawai, amma sakamako ne na tsarin aiki na haɗakarsa. Tsarin rage farashi yana aiki akan manyan matakai uku:

 

Kayan Aiki da Zane: Kamar yadda aka lura, zaɓin kayan aiki na dabaru (misali, polypropylene da aka gyara akan resin injiniya) da sauƙaƙewa wanda DFM ke jagoranta (misali, haɗa sassa da yawa zuwa cikin lissafi ɗaya mai sassauƙa) na iya rage farashin kayan aiki da kashi 5-18% da lokacin haɗawa har zuwa kashi 40%.

 

Ingancin Tsarin Aiki: Aiwatar da sanyaya mai tsari da ƙera kayan kimiyya yana rage lokacin zagayowar da amfani da makamashi. Injinan servo-electronic da tsarin dumama da aka inganta na iya rage amfani da makamashi har zuwa 30%, tanadin da aka bayar kai tsaye ga abokin ciniki.

 

Rage Inganci da Sharar Gida: Ta hanyar komawa ga sa ido kan ingancin da ake tsammani, farashin da aka yi da tarkace da sake yin aiki yana raguwa da kashi 60-70%. Wannan yana ƙara yawan amfani da kayan aiki kuma yana tabbatar da cewa kowace sa'a ta samarwa tana da amfani.

 

Waɗannan ingantattun hanyoyin sun haɗu don tabbatar da cewa Ansix Tech ba wai kawai ta cika ba har ma ta wuce wa'adin isar da kaya. Ta hanyar amfani da dabarun SMED (Musayar Minti ɗaya ta Mutum ɗaya), lokutan sauyawa suna raguwa da kashi 60%, wanda ke haɓaka amfani da kayan aiki zuwa sama da kashi 85%. Wannan ƙarfin aiki yana bawa kamfanin damar amsa buƙatun abokin ciniki masu canzawa ba tare da yin la'akari da lokutan jagora ba.

 

Marufi da Isarwa: Muhimmancin Ƙarshe

Jajircewar tabbatar da daidaito ta kai har zuwa nisan ƙarshe. Ansix Tech ta fahimci cewa ko da hannun gogewa mafi kyau ba shi da amfani idan ya lalace a lokacin sufuri. Saboda haka, ana ƙera mafita na marufi bisa ga ƙarfin kayan aikin. An ɗaure sassa da kayan aiki na musamman waɗanda ke hana motsi da yuwuwar lalacewa yayin sufuri. Ana amfani da jigilar kayayyaki masu sarrafa yanayi don hana danshi wanda zai iya haifar da tsatsa a kan sassan ƙarfe ko abubuwan da aka saka a cikin sassan filastik. Kowace jigilar kaya tana tare da cikakkun takardu, don tabbatar da cewa abokin ciniki ya sami mafita mai maɓalli wanda aka shirya don haɗa shi nan take cikin layukan haɗuwarsu.

 

Kammalawa: Shawarar Darajar Fasaha ta Ansix

A cikin duniyar da ke buƙatar injin goge gogewa, Ansix Tech ba wai kawai ta shahara a matsayin mai samar da kayayyaki ba, har ma a matsayin abokin haɗin gwiwa na injiniya mai dabarun zamani. Ta hanyar fara ayyukan haɗa kai na atomatik don kan sanduna, hannaye, haɗin gwiwa, da faranti na ƙugiya, kamfanin yana magance takamaiman ƙalubalen injiniya na waɗannan abubuwan ta hanyar amfani da tsarin gabaɗaya, wanda ke da tushen bayanai.

 

Tun daga farkon Binciken Gudun Mold da kuma zaɓin dabarun kayan aiki (kamar haɗakar polypropylene da aka inganta da farashi) zuwa ga kera molds daidai tare da sanyaya yanayi da kuma aiwatar da tabbacin inganci na hasashen yanayi, kowane mataki an ƙera shi ne don isar da abu ɗaya: ƙima mara sassauci. Shekaru 28 na ƙwarewar Ansix Tech ta fassara zuwa ga ingantaccen ikon rage farashi mai wahala ga abokan ciniki - ba ta hanyar yanke hukunci ba, amma ta hanyar ƙirƙirar su daga wanzuwa. A cikin masana'antar da aminci, farashi, da sauri suka fi muhimmanci, Ansix Tech tana ba da mafita ta ƙarshe don kawo tsarin gogewa mai kyau zuwa ga hanya.

 

Game da Ansix Tech:

Ansix Tech jagora ce a duniya wajen samar da mafita na allura daga ƙarshe zuwa ƙarshe da kuma haɗa magunguna ta atomatik. Tare da sama da shekaru 28 na ƙwarewa, takardar shaidar IATF 16949, da kuma hanyar sadarwa ta tushen samarwa a faɗin China da Vietnam, kamfanin ya ƙware wajen sauya ƙalubalen injiniya masu sarkakiya zuwa nasarorin masana'antu masu inganci da araha.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi Wiper Rod Head Arm Linkage Hook Plate Automatic Assembly, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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