Tsarin allurar na'urar motsa jiki ta ZEEKR

Tsarin allurar na'urar motsa jiki ta ZEEKR

Yaya Ansix Fasaha Ta Rage Farashin Kayan Aiki Na Babban Na'urar Hannu Ta ZEEKR

A cikin duniyar kera motoci masu tsada, inda kowane bangare dole ne ya cika dukkan ka'idoji. ƙa'idodi, na'urar wasan hannu mai tawali'u ta zama fagen yaƙi don ƙirƙira da inganci.

 

A cikin gasa a fannin kera motoci masu amfani da wutar lantarki, kamfanoni kamar ZEEKR suna fuskantar matsin lamba akai-akai don daidaita ingancin inganci tare da rage farashi mai tsauri. Ga wani muhimmin sashi na ciki kamar na'urar riƙe hannun riga - wani yanki da direbobi ke taɓawa kuma suke amfani da shi kowace rana - cimma wannan daidaito ƙalubale ne na injiniya mai rikitarwa. Shiga Ansix Tech, ƙwararre a fannin ƙera allurar daidaitacce, wanda haɗin gwiwarsa da ZEEKR ya canza samar da wannan muhimmin sashi. Ta hanyar tsarin gabaɗaya wanda ke haɗa kimiyyar kayan aiki, mai hankali Tsarin Motsa Jiki, da kuma inganta tsarin aiki, Ansix ta gabatar da wani bangare wanda ya wuce tsammanin aiki yayin da take rage farashin samarwa sosai. Wannan binciken ya nuna yadda haɗin gwiwar injiniyanci na dabaru da ƙwarewar fasaha ke sake fasalin ƙirƙirar ƙima a cikin sarkar samar da motoci.

 

1. Haɗin gwiwa da aka ƙulla cikin daidaito: Ansix Tech da ZEEKR Automotive

Haɗin gwiwar da ke tsakanin Ansix Tech da ZEEKR Automotive yana wakiltar taron tunani da aka mayar da hankali kan kirkire-kirkire ta hanyar injiniya. ZEEKR, a matsayin kamfanin kera motoci masu amfani da wutar lantarki a ƙarƙashin laima ta Geely, ta buƙaci na'urar sanyaya hannu wadda ba wai kawai take aiki ba, har ma tana da mahimmanci a cikin ƙwarewar mai amfani da motar. Kayan aikin sun buƙaci samar da yanayi mai laushi, mai kyau, ingantaccen tsari, da kuma haɗin kai mara matsala da sauran tsarin cikin gida.

 

Ansix Tech, tare da ƙwarewarta a cikin hanyoyin ƙera injection mai sarkakiya, an ba ta aikin mayar da wannan hangen nesa zuwa gaskiya mai inganci da araha. Tsarin aikin ya ƙunshi dukkan zagayowar rayuwar samfura, tun daga shawarwarin ƙira na farko don kera masana'antu (DFM) har zuwa manyan kayayyaki da kuma hanyoyin isar da kayayyaki cikin sauri. Umarnin Ansix a bayyane yake: isar da wani ɓangare mai kyau ba tare da ƙimar farashi mai tsada da aka saba da shi ba wanda galibi ke da alaƙa da irin waɗannan abubuwan ci gaba. Wannan ya buƙaci wucewa fiye da hanyoyin ƙera kayayyaki na gargajiya don aiwatar da dabarun haɗaka inda aka inganta zaɓin kayan aiki, injiniyan mold, da tsarin samarwa tare don kawar da ɓarna da haɓaka inganci a kowane mataki.

 

2. Tsarin Nasara: Tsarin Zane da Tsarin Samfura

An kafa harsashin aikin gyaran allurar da ya yi nasara tun kafin a yanke ƙarfe don gyaran. Ansix Tech ta fara aikin na'urar sanyaya hannu ta ZEEKR tare da ingantaccen shigarwar ƙira da kuma nazarin yuwuwar amfani. Injiniyoyi sun yi nazari sosai kan zane-zanen samfurin ZEEKR da buƙatun fasaha, suna gano matsalolin da suka shafi tsabtar girma, aikin kayan aiki, da matsalolin tsarin gyaran. Wannan binciken matakin farko yana da matuƙar muhimmanci don hana gyare-gyare masu tsada a lokacin matakai na gaba.

 

2.1 Binciken Gudun Mold Mai Ci Gaba (DFM)

Babban ginshiƙin tsarin Ansix shine amfani da manhajar nazari da kuma kwaikwayon kwaikwaiyo mai inganci. Kayan aiki kamar Creo suna bawa injiniyoyi damar hango sakamako masu mahimmanci kamar "Melt Front Time," "Air Traps," da "Weld Lines" kafin a ƙirƙiri wani samfurin zahiri. Ga na'urar wasan hannu, wacce ke da siffofi masu rikitarwa da kauri daban-daban na bango, wannan kwaikwayon ya zama dole. Ya yi hasashen yadda filastik mai narkewa zai cika ramin mold, yana gano wuraren da ke fuskantar lahani kamar gajerun hotuna (cikewa mara cikakke) ko alamun nutsewa. Ta hanyar daidaita wuraren ƙofa, tsarin gudu, da kuma shimfidar hanyoyin sanyaya a cikin yanayin kama-da-wane, Ansix ya inganta ƙirar don nasarar harbin farko mara aibi, yana rage lokacin gwaji da kuskure da ɓarnar kayan aiki sosai.

 

2.2 Tabbatar da Tsarin Samfura da Tsarin

Bayan tabbatar da inganci ta hanyar amfani da na'urar kwamfuta, Ansix ta koma matakin tantancewa da kuma tantance ƙira. Wannan matakin, wanda ya yi daidai da tsarin Critical Design Review (CDR), ya ƙunshi ƙirƙirar zane-zanen rubutu dalla-dalla, kammala Dokokin Kayayyaki, da kuma gina samfuran aiki. Samfuran sun yi aiki da manufofi biyu: sun ba ZEEKR damar tabbatar da siffar, dacewa, da kuma jin na'urar, kuma sun ba Ansix wani ɓangare mai ma'ana don tabbatar da kwaikwayon ƙirar su. An bincika duk wani bambanci tsakanin sakamakon da aka kwaikwayi da na gaske, kuma an inganta ƙirar ƙirar daidai gwargwado. Wannan tsari mai maimaitawa, wanda ke da bayanai ya tabbatar da cewa an ƙera ƙirar samarwa ta ƙarshe don mafi girman aiki tun daga zagayen farko.

 

3. Babban Kirkire-kirkire: Kimiyyar Kayan Aiki da Injiniyan Motsa Jiki

Zaɓin kayan aiki da ƙirar ƙirar kanta shine inda ƙwarewar injiniyan Ansix ke fassara kai tsaye zuwa ƙimar abokin ciniki da tanadin farashi.

 

3.1 Zaɓin Kayan Dabaru

Ga madaurin hannu na ZEEKR, Ansix ya ba da shawarar haɗa PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) don substrate. An zaɓi wannan kayan ne saboda kyakkyawan daidaiton ƙarfin tasiri, juriyar zafi, da kwanciyar hankali, wanda yake da mahimmanci ga babban ɓangaren ciki wanda ke fuskantar canjin zafin jiki da matsin lamba na inji. Don saman taɓawa mai laushi, aikin ya yi amfani da tsarin In-Mold Coating (IMC). An saka murfin polyurethane mai sassa biyu a kan substrate a cikin rami na biyu na mold iri ɗaya, yana ƙirƙirar saman da aka haɗa daidai, mara sumul a cikin zagaye ɗaya na atomatik. Wannan yana kawar da buƙatar fenti ko aikin kayan ado daban, mai ɗaukar aiki, kuma mai yuwuwar rashin daidaituwa bayan ƙera.

 

Ga sassan tsarin da ke cikin taron na'urar, an kimanta kayan aiki kamar nailan mai ƙarfin gilashi 66 (misali, LANXESS DURETHAN®) saboda ƙarfinsu da juriyarsu ga rarrafe a ƙarƙashin kaya, wanda hakan ya sa suka dace da maƙallan ƙarfe da tallafi.

 

Tebur: Mahimman Kayan Roba don Aikace-aikacen Cikin Gida na Motoci

3.2 Kwarewa a Tsarin Zane da Kera Mold

Tsarin ƙirar Ansix don na'urar ZEEKR wani aiki ne na injiniyan daidaito wanda ya mayar da hankali kan tsawon rai, inganci, da inganci.

 

Tsarin Mold: Ƙungiyar ta ƙirƙiro wani tsari mai tsari mai tsari ɗaya mai tushe biyu. Ɗaya daga cikin ramukan yana samar da substrate na PC/ABS, yayin da na biyu kuma an keɓe shi ga rufin polyurethane. Tsarin tebur mai zamiya yana canja wurin substrate ɗin da aka ƙera ta atomatik zuwa cikin ramin rufi, wanda ke ba da damar cikakken tsari na matakai biyu a cikin mold ɗaya. Wannan ƙirar da aka haɗa ta fi ƙanƙanta da inganci fiye da amfani da mold guda biyu daban-daban.

 

Tsarin Tsarin Muhimmanci: An tsara kowane tsarin ciki da kyau. An tsara tsarin sanyaya ta hanyar amfani da hanyoyin daidaitawa waɗanda ke bin tsarin ɓangaren don tabbatar da cire zafi iri ɗaya, rage lokacin zagayowar da hana yaɗuwa. An daidaita tsarin mai gudu da ƙofa kuma an yi shi bisa ga nazarin kwararar mold don tabbatar da cike babban ɓangaren mai sirara. An tsara tsarin fitar da iska mai ƙarfi tare da fil da hannayen riga da aka sanya a cikin dabara don rushe ɓangaren mai rikitarwa ba tare da ɓarna ko alamomi a saman kayan kwalliya ba.

 

Zaɓin Karfe da Sarrafawa: An ƙera sassan ƙirar asali daga ƙarfen kayan aiki da aka riga aka taurare ko kuma aka yi musu tauri (misali, P20, H13) saboda kyawun gogewa, juriyar lalacewa, da kuma ikon jure matsin lamba mai yawa da yanayin gogewa na robobi na injiniya. Aikin injin, daga niƙa CNC zuwa EDM (Mashin fitar da wutar lantarki) da niƙa daidai, an yi shi da juriyar matakin micron don tabbatar da cikakkiyar yanayin sassa da kammala saman.

 

4. Daga Kalubale zuwa Farashi: Samarwa da Ingantawa

Fassara cikakkiyar tsari zuwa tsarin samarwa mara aibi, mai araha, shine inda ƙwarewar aikin Ansix ke haskakawa.

 

4.1 Cin Nasara Kan Matsalolin Samarwa

Babban ƙalubalen da ake fuskanta wajen ƙera babban na'urar riƙe hannun da ke da sirara mai bango shine hana lahani kamar gajerun harbi da layukan walda. Gajerun harbi suna faruwa ne lokacin da filastik mai narkewa ya taurare kafin ya cika ramin gaba ɗaya, sau da yawa saboda rashin isasshen matsin lamba na allura, yanayin zafi mara kyau, ko rashin isasshen iska. Layukan walda, waɗanda suke da rauni na gani da tsari da aka samar inda fuskokin narkewa daban-daban suka haɗu, suna da matsala a saman kyau. Ansix ta mayar da martani ga waɗannan ta hanyar:

 

Daidaita saurin allurar da kuma bayanan matsi don tabbatar da cikawa cikin sauri da daidaito.

 

Inganta iskar da ke shiga cikin mold ɗin don barin iskar da ta makale ta fita, tare da hana "tarkon iska" da ka iya haifar da gajeren harbi ko ƙonewa.

 

Tsarin ƙofa mai dabara, kamar yadda aka gano a cikin DFM, don sarrafa hanyoyin kwarara da kuma sanya layukan walda a wurare marasa mahimmanci, ɓoyayyun wurare.

 

4.2 Injin Ingantawa: Inganci da Kula da Farashi

Mayar da hankali sosai kan ingantawa a kamfanin Ansix shine babban abin da ke rage farashin da abokan ciniki kamar ZEEKR ke kashewa.

 

Rage Lokacin Zagaye: Ta hanyar inganta tsarin sanyaya da kuma daidaita lokutan da aka yi allura da shafa, Ansix ya rage jimlar lokacin zagaye. Kowace daƙiƙa da aka adana a kowace zagaye tana fassara kai tsaye zuwa mafi girman fitarwa da ƙarancin farashin na'urar a kan aikin samarwa na ɗaruruwan dubban sassa.

 

Ingancin Kayan Aiki: Tsarin Shafawa a cikin Mold (IMC) da kansa babban tanadi ne. Yana amfani da daidai adadin shafa da ake buƙata, yana kawar da feshi da sharar da ke tattare da fenti na gargajiya. Bugu da ƙari, duk wani sprues da runners daga molding ɗin substrate za a iya sake niƙa shi kuma a sake amfani da shi a cikin kashi mai sarrafawa, wanda ke rage yawan amfani da kayan da ba a saba amfani da su ba.

 

Tsarin Sarrafa Tsarin Wayo: Ta hanyar rungumar ra'ayoyi daga masana'antu masu wayo, Ansix tana amfani da tsarin da ke tafiyar da bayanai. Kamar yadda aka bayyana a cikin fasahar da aka bayyana a cikin takardar izinin mallaka don ƙirar mai wayo, ana iya sa ido kan sigogin tsari kuma a daidaita su ta atomatik a ainihin lokaci don kiyaye inganci mai daidaito, rage yawan sassan da aka ƙi. Wannan falsafar "daidaita-farko-lokaci" tana rage ɓatar da kayan aiki da ƙarfin samarwa.

 

5. Bayar da Tabbataccen Darajar: Inganci, Marufi, da Jagorancin Masana'antu

Ma'aunin ƙarshe na nasarar shine isar da cikakkun sassa zuwa layin haɗa kayan abokin ciniki akai-akai.

 

5.1 Tabbatar da Inganci Mai Sauƙi

An haɗa tsarin kula da inganci na Ansix a duk lokacin samarwa. Ana iya amfani da tsarin Dubawa ta atomatik (AOI) don duba ma'auni masu mahimmanci da ingancin saman kowane ɓangare ko kuma bisa ga ƙididdigar ƙididdiga, yana ba da ra'ayi nan take. Wannan bayanan yana komawa ga tsarin, yana ba da damar yin gyare-gyare na rigakafi. Kowane rukuni yana fuskantar gwaje-gwaje masu tsauri don daidaiton girma, mannewa na shafi, daidaiton launi, da ƙarfin injina, yana tabbatar da cewa ya cika ƙa'idodin ZEEKR masu tsauri.

5.2 Tsarin Gudanar da Ayyuka Mai Sauƙi

Ganin yadda ake buƙatar kera motoci cikin lokaci, Ansix ta ƙirƙiro wani tsari na musamman na marufi don na'urorin riƙe hannun. An ƙera shi don kare saman da aka rufe da laushi daga karce da gogewa yayin jigilar kaya, marufin yana da inganci, yana rage yawan jigilar jiragen sama da farashi. Tare da jadawalin samarwa mai sassauƙa da abokan hulɗa na jigilar kaya masu aminci, Ansix ta ba da garantin isar da kaya cikin sauri da kuma iya hasashen lokaci, yana tabbatar da cewa layin haɗa motocin ZEEKR ba zai taɓa fuskantar ƙarancin kaya ba.

 

5.3 Fa'idar Ansix: Aminci da Darajar Abokin Ciniki

Shiga Ansix Tech a cikin aikin ZEEKR ya nuna matsayinsa a matsayin mai samar da kayayyaki fiye da mai samar da kayayyaki; abokin hulɗa ne na mafita. Kwarewar da kamfanin ke da ita a fannin masana'antu tana ba shi damar hango ƙalubale da kuma tsara su a gaba. Amincin da yake bayarwa ya samo asali ne daga wannan tunanin injiniya mai aiki da daidaito. Darajar da aka bai wa ZEEKR za a iya ƙididdige ta: raguwa mai mahimmanci a cikin jimlar kuɗin kayan da aka samu ba ta hanyar yanke kusurwa ba, amma ta hanyar injiniya mai wayo - inganta lissafin kayan aiki, rage lokutan zagayowar, kawar da ayyukan sakandare, da kuma kawar da ɓarna da sake yin aiki. Kamar yadda aka nuna a wasu aikace-aikacen motoci, irin wannan ƙirar allurar dabara na iya haifar da tanadin kuɗi na shekara-shekara a cikin ɗaruruwan dubban daloli.

 

6. Kammalawa

Labarin na'urar sanyaya hannu ta ZEEKR shaida ce ta yadda fasahar yin allurar zamani, idan aka jagorance ta da ƙwarewa da kuma mai da hankali kan abokin ciniki, ta zama kayan aiki mai ƙarfi don ƙirƙirar ƙima. Ansix Tech ta nuna cewa samun inganci mai kyau a masana'antar kera motoci ba ya buƙatar farashi mai tsada. Ta hanyar hanyar haɗin gwiwa wacce ta daidaita kimiyyar kayan aiki, ƙirar ƙira mai kyau, da haɓaka tsari mai wayo, sun samar da samfuri mai kyau yayin da suke rage farashi ga abokin cinikinsu. A cikin masana'antar da inganci da inganci suka fi muhimmanci, haɗin gwiwa kamar wanda ke tsakanin Ansix da ZEEKR suna kafa sabon ma'auni, yana tabbatar da cewa injiniyan da ya fi inganci galibi shine wanda ke samar da ƙari akan ƙasa.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi injin gyaran hannu na ZEEKR Automotive armrest console, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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