ZEEKR Automotive armrest console txhaj tshuaj molding
ZEEKR Automotive armrest console txhaj tshuaj molding
Yuav ua li cas Ansix Kev Siv Tshuab Ua Rau Tus Nqi Tsawg Rau ZEEKR's Premium Armrest Console
Hauv lub ntiaj teb kev tsim khoom tsheb uas muaj kev pheej hmoo siab, qhov twg txhua yam khoom yuav tsum ua kom tau raws li qhov tsis muaj kev sib cav sib ceg cov qauv, lub console armrest txo hwj chim tau dhau los ua qhov chaw sib ntaus sib tua rau kev tsim kho tshiab thiab kev ua haujlwm zoo.
Hauv kev sib tw ntawm kev tsim tsheb fais fab, cov tuam txhab zoo li ZEEKR raug kev nyuaj siab tas li kom sib npaug qhov zoo tshaj plaws nrog kev tswj tus nqi hnyav. Rau cov khoom siv sab hauv tseem ceeb xws li lub console armrest - ib daim uas cov neeg tsav tsheb kov thiab siv txhua hnub - ua tiav qhov sib npaug no yog qhov kev sib tw engineering nyuaj. Nkag mus rau Ansix Tech, tus kws tshaj lij hauv kev txhaj tshuaj siab, uas nws txoj kev koom tes nrog ZEEKR tau hloov pauv kev tsim khoom ntawm cov khoom tseem ceeb no. Los ntawm txoj hauv kev holistic uas koom ua ke cov khoom siv science, ntse Tsim pwm, thiab kev ua kom zoo dua qub, Ansix tau xa ib qho khoom uas ua tau zoo tshaj qhov kev cia siab thaum txo cov nqi tsim khoom. Cov ntaub ntawv kawm no qhia txog kev koom tes ua lag luam thiab kev paub txog thev naus laus zis tab tom hloov kho qhov tsim nqi hauv cov khoom siv tsheb.
- Kev Koom Tes Ua Ke Hauv Kev Ntsuas Tseeb: Ansix Tech thiab ZEEKR Automotive
Kev koom tes ntawm Ansix Tech thiab ZEEKR Automotive sawv cev rau kev sib ntsib ntawm cov neeg xav txog kev tsim kho tshiab los ntawm kev tsim kho. ZEEKR, ua lub hom tsheb fais fab uas xav txog yav tom ntej hauv qab Geely lub kaus mom, xav tau lub console uas tsis yog tsuas yog ua haujlwm tau zoo xwb tab sis yog ib feem tseem ceeb ntawm kev paub zoo ntawm tus neeg siv tsheb. Cov khoom siv yuav tsum muaj qhov kov mos mos, qhov chaw zoo nkauj tsis muaj qhov tsis zoo, kev ruaj khov ntawm cov qauv, thiab kev sib koom ua ke nrog lwm cov kab ke sab hauv.
Ansix Tech, nrog nws txoj kev txawj ntse tob hauv kev daws teeb meem txhaj tshuaj molding nyuaj, tau muab lub luag haujlwm los hloov lub zeem muag no mus rau hauv kev tsim khoom uas tsim tau thiab tsim nyog tus nqi. Lub hom phiaj ntawm qhov project no suav nrog tag nrho lub neej ntawm cov khoom, txij li kev tsim thawj zaug rau kev sib tham txog kev tsim khoom (DFM) mus txog rau kev tsim khoom ntau thiab cov txheej txheem xa khoom sai. Lub luag haujlwm ntawm Ansix yog meej: xa ib feem zoo tshaj plaws yam tsis muaj tus nqi siab tshaj plaws uas feem ntau cuam tshuam nrog cov khoom siv siab heev. Qhov no yuav tsum tau txav mus dhau cov txheej txheem molding ib txwm muaj los siv cov tswv yim sib koom ua ke uas kev xaiv cov khoom siv, kev tsim pwm, thiab cov txheej txheem tsim khoom tau ua kom zoo tshaj plaws hauv kev sib koom ua ke kom tshem tawm cov khib nyiab thiab ua kom zoo tshaj plaws ntawm txhua theem.
- Daim Qauv Rau Kev Ua Tau Zoo: Theem Tsim Qauv Thiab Prototyping
Lub hauv paus rau qhov project txhaj tshuaj molding kom zoo tau muab tso ua ntej ua ntej txiav hlau rau pwm. Ansix Tech tau pib qhov project ZEEKR armrest console nrog kev tsim qauv zoo thiab kev tshuaj xyuas qhov ua tau. Cov engineers tau tshuaj xyuas ZEEKR cov duab kos thiab cov kev cai lij choj, txheeb xyuas cov teeb meem uas cuam tshuam nrog qhov meej ntawm qhov ntev, kev ua haujlwm ntawm cov khoom siv, thiab cov teeb meem 成型工艺 (txheej txheem molding). Qhov kev tshuaj xyuas theem thaum ntxov no yog qhov tseem ceeb rau kev tiv thaiv kev kho dua tshiab kim thaum lub sijhawm tom qab.
2.1 Kev Tshawb Fawb Txog Kev Ua Pwm Siab Tshaj Plaws (DFM)
Ib qho tseem ceeb ntawm Ansix txoj hauv kev yog kev siv cov txheej txheem Mold Flow Analysis thiab simulation software uas zoo heev. Cov cuab yeej zoo li Creo tso cai rau cov engineers kom pom cov txiaj ntsig tseem ceeb xws li "Melt Front Time," "Air Traps," thiab "Weld Lines" ua ntej tsim ib qho prototype. Rau lub console armrest, uas muaj cov geometries nyuaj thiab ntau yam phab ntsa tuab, qhov kev sim no yog qhov tseem ceeb. Nws kwv yees li cas cov yas molten yuav sau cov pwm qhov, txheeb xyuas cov cheeb tsam uas muaj qhov tsis zoo xws li luv luv (tsis tiav) lossis cov cim dab dej. Los ntawm kev kho qhov chaw rooj vag, cov kab ke khiav, thiab cov channel txias hauv qhov chaw virtual, Ansix tau ua kom zoo dua qhov kev tsim qauv rau kev ua tiav thawj zaug zoo kawg nkaus, txo qis lub sijhawm sim thiab yuam kev thiab cov khoom pov tseg.
2.2 Kev Tsim Qauv Qauv thiab Kev Txheeb Xyuas Qauv Tsim
Tom qab kev lees paub virtual, Ansix tau tsiv mus rau theem prototyping thiab kev txheeb xyuas tsim qauv. Theem no, ua raws li cov txheej txheem Critical Design Review (CDR), koom nrog kev tsim cov duab kos orthographic ntxaws ntxaws, ua tiav Bills of Materials, thiab tsim cov prototypes ua haujlwm. Prototypes tau ua haujlwm ob lub hom phiaj: lawv tso cai rau ZEEKR los txheeb xyuas daim ntawv, haum, thiab kev xav ntawm lub console, thiab lawv tau muab Ansix nrog ib feem pom tseeb los lees paub lawv cov kev sim molding. Txhua qhov sib txawv ntawm cov txiaj ntsig simulated thiab qhov tseeb tau raug tshuaj xyuas, thiab kev tsim pwm tau raug kho kom zoo. Cov txheej txheem rov ua dua, cov ntaub ntawv tsav tsheb no tau ua kom ntseeg tau tias cov pwm tsim khoom kawg tau tsim rau kev ua tau zoo tshaj plaws los ntawm nws thawj lub voj voog.
- Lub Hauv Paus ntawm Kev Tsim Kho Tshiab: Kev Tshawb Fawb Txog Khoom Siv thiab Kev Tsim Kho Pwm
Kev xaiv cov ntaub ntawv thiab kev tsim cov pwm nws tus kheej yog qhov uas Ansix txoj kev txawj ntse engineering txhais ncaj qha rau hauv tus nqi ntawm cov neeg siv khoom thiab kev txuag nqi.
3.1 Kev Xaiv Khoom Siv Zoo
Rau lub rooj zaum ZEEKR, Ansix pom zoo kom siv PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) sib xyaw rau lub substrate. Cov khoom siv no tau raug xaiv rau nws qhov sib npaug zoo ntawm lub zog cuam tshuam, kev tiv taus cua sov, thiab kev ruaj khov ntawm qhov ntev, uas yog qhov tseem ceeb rau ib feem loj sab hauv uas raug kev hloov pauv ntawm qhov kub thiab txias thiab kev ntxhov siab ntawm lub cev. Rau qhov chaw mos mos zoo tshaj plaws, qhov project tau siv cov txheej txheem In-Mold Coating (IMC). Ib txheej polyurethane ob-component raug txhaj rau ntawm lub substrate hauv qhov chaw thib ob ntawm tib lub pwm, tsim kom muaj qhov chaw sib txuas zoo, tsis muaj qhov tsis sib xws hauv ib lub voj voog tsis siv neeg. Qhov no tshem tawm qhov xav tau kev sib cais, kev ua haujlwm ntau, thiab tej zaum yuav tsis sib xws tom qab molding pleev xim lossis upholstery kev ua haujlwm.
Rau cov khoom siv hauv lub rooj sib dhos console, cov ntaub ntawv xws li iav-fiber reinforced nylon 66 (piv txwv li, LANXESS DURETHAN®) tau raug soj ntsuam rau lawv qhov sib piv siab zog-rau-qhov hnyav thiab kev tiv thaiv rau creep hauv qab load, ua rau lawv zoo tagnrho rau brackets thiab kev txhawb nqa.
Rooj: Cov Khoom Siv Yas Tseem Ceeb rau Kev Siv Sab Hauv Tsheb
3.2 Kev Paub Txog Kev Tsim Pwm Thiab Kev Tsim Khoom
Ansix txoj kev tsim pwm rau ZEEKR console yog ib qho kev tawm dag zog hauv kev tsim kho qhov tseeb uas tsom mus rau lub neej ntev, kev ua haujlwm zoo, thiab zoo.
Kev Tsim Kho Pwm: Pab neeg tau tsim ib lub pwm uas muaj ib lub qhov, ob lub qhov. Ib lub qhov ua rau lub PC/ABS substrate, thaum lub qhov thib ob yog rau polyurethane txheej. Lub tshuab txav tau txav lub pwm mus rau hauv lub qhov txheej, ua rau muaj ob theem tiav hauv ib lub pwm. Qhov kev tsim ua ke no me dua thiab ua haujlwm tau zoo dua li siv ob lub pwm sib cais.
Kev Tsim Cov Txheej Txheem Tseem Ceeb: Txhua lub tshuab sab hauv tau tsim kho kom zoo. Lub tshuab txias tau tsim nrog cov channel conformal ua raws li qhov nkhaus ntawm qhov khoom kom ntseeg tau tias muaj kev rho tawm cua sov sib npaug, txo lub sijhawm voj voog thiab tiv thaiv kev sib txhuam. Lub tshuab khiav thiab lub rooj vag tau sib npaug thiab loj raws li kev tshuaj xyuas cov pwm ntws kom ntseeg tau tias muaj kev sau tas li ntawm qhov loj, phab ntsa nyias. Lub tshuab ejection ruaj khov tau tsim nrog ntau lub koob thiab tes tsho uas tau teeb tsa zoo kom rhuav tshem qhov khoom nyuaj yam tsis muaj kev cuam tshuam lossis cim rau ntawm qhov chaw zoo nkauj.
Kev Xaiv thiab Ua Cov Hlau: Cov khoom siv pwm tseem ceeb tau raug tshuab los ntawm cov hlau uas tau ua ntej lossis los ntawm kev ua kom tawv (piv txwv li, P20, H13) xaiv rau lawv qhov kev ua kom zoo nkauj, kev tiv thaiv kev hnav, thiab muaj peev xwm tiv taus qhov siab ntawm kev txhaj tshuaj thiab qhov xwm txheej abrasive ntawm cov yas engineering. Cov txheej txheem ua haujlwm, los ntawm CNC milling mus rau EDM (Electrical Discharge Machining) thiab kev sib tsoo precision, tau ua tiav nrog micron-level tolerances kom ntseeg tau tias qhov geometry ntawm qhov chaw zoo meej thiab qhov chaw tiav.
- Los ntawm Cov Kev Cov nyom mus rau Cov txiaj ntsig ntawm tus nqi: Kev tsim khoom thiab kev txhim kho kom zoo dua
Kev txhais cov pwm zoo meej rau hauv cov txheej txheem tsim khoom zoo tshaj plaws thiab pheej yig yog qhov uas Ansix txoj kev ua haujlwm zoo tshaj plaws ci ntsa iab.
4.1 Kov yeej cov teeb meem kev tsim khoom
Qhov kev sib tw tseem ceeb hauv kev pwm lub console loj, nyias-phab ntsa armrest yog tiv thaiv cov qhov tsis zoo xws li luv luv thiab cov kab vuam. Luv luv tshwm sim thaum cov yas yaj khov ua ntej puv tag nrho lub qhov, feem ntau yog vim tsis txaus siab txhaj tshuaj, tsis raug qhov kub ntawm cov khoom, lossis tsis zoo ventilation. Cov kab vuam, uas yog qhov tsis muaj zog pom thiab cov qauv tsim uas tsim qhov twg cov fronts yaj sib ntsib, yog teeb meem ntawm cov nto zoo nkauj. Ansix tau tawm tsam cov no los ntawm:
Kho qhov ceev ntawm kev txhaj tshuaj thiab cov qauv siab kom meej kom ntseeg tau tias kev sau sai thiab sib npaug.
Ua kom qhov cua nkag tau zoo hauv pwm kom cov cua uas raug kaw tawm, tiv thaiv "cov cua ntes" uas tuaj yeem ua rau muaj kev phom sij luv luv lossis kub hnyiab.
Kev tso qhov rooj vag zoo, raws li tau txheeb xyuas hauv DFM, los tswj cov dej ntws thiab tso cov kab vuam rau hauv cov chaw tsis tseem ceeb, zais cia.
4.2 Lub Cav Txhim Kho Kom Zoo: Kev Ua Haujlwm Zoo thiab Kev Tswj Xyuas Tus Nqi
Ansix txoj kev tsom mus rau kev ua kom zoo dua yog qhov tseem ceeb ntawm kev txuag nqi rau cov neeg siv khoom zoo li ZEEKR.
Kev Txo Lub Sijhawm Ua Haujlwm: Los ntawm kev ua kom lub kaw lus txias zoo dua thiab kho lub sijhawm txhaj tshuaj thiab txheej kom zoo, Ansix txo lub sijhawm ua haujlwm tag nrho. Txhua ob vib nas this uas txuag tau ib lub voj voog txhais tau ncaj qha mus rau qhov tso zis ntau dua thiab tus nqi qis dua li kev tsim khoom ntawm ntau pua txhiab qhov chaw.
Kev Siv Khoom Siv Tau Zoo: Cov txheej txheem In-Mold Coating (IMC) nws tus kheej yog qhov txuag tau ntau. Nws siv cov txheej txheem uas xav tau kom raug, tshem tawm cov tshuaj tsuag ntau dhau thiab cov khib nyiab uas cuam tshuam nrog kev pleev xim ib txwm muaj. Ntxiv mus, txhua yam sprues thiab runners los ntawm cov substrate molding tuaj yeem rov ua dua thiab rov siv dua hauv qhov feem pua tswj tau, txo cov khoom siv tshiab.
Kev Tswj Xyuas Txheej Txheem Ntse: Txais yuav cov tswv yim los ntawm kev tsim khoom ntse, Ansix siv cov txheej txheem tsav los ntawm cov ntaub ntawv. Zoo ib yam li cov thev naus laus zis piav qhia hauv daim ntawv pov thawj rau kev pwm ntse, cov txheej txheem ntsuas tuaj yeem saib xyuas thiab hloov kho tau raws sijhawm tiag tiag kom tswj tau qhov zoo sib xws, txo qhov feem pua ntawm cov khoom tsis lees paub. Lub tswv yim "yog-thawj zaug" no txo qhov pov tseg ntawm cov khoom siv thiab lub peev xwm tsim khoom.
- Kev Muab Tus Nqi Uas Tau Cog Lus Tseg: Qhov Zoo, Kev Ntim Khoom, thiab Kev Ua Tus Thawj Coj Hauv Kev Lag Luam
Qhov kev ntsuas kawg ntawm kev vam meej yog kev xa khoom zoo meej mus rau kab sib dhos ntawm tus neeg siv khoom tas li.
5.1 Kev Ntsuam Xyuas Zoo Uas Tsis Muaj Kev Txom Nyem
Ansix txoj kev tswj xyuas zoo tau koom ua ke thoob plaws hauv kev tsim khoom. Cov txheej txheem Automated Optical Inspection (AOI) tuaj yeem siv los xyuas qhov loj me tseem ceeb thiab qhov zoo ntawm qhov chaw ntawm txhua qhov lossis ntawm kev kuaj xyuas lej, muab cov lus teb tam sim ntawd. Cov ntaub ntawv no txuas rov qab mus rau cov txheej txheem, tso cai rau kev hloov kho tiv thaiv. Txhua pawg yuav raug kuaj xyuas kom meej rau qhov tseeb ntawm qhov loj me, kev nplaum ntawm txheej, kev sib xws ntawm xim, thiab lub zog kho tshuab, kom ntseeg tau tias nws ua tau raws li ZEEKR cov lus qhia nruj.
5.2 Kev Thauj Khoom Yooj Yim
Nkag siab txog qhov xav tau ntawm kev tsim khoom tsheb raws sijhawm, Ansix tau tsim ib qho kev daws teeb meem ntim khoom rau cov consoles armrest. Tsim los tiv thaiv cov nplaim coated mos mos los ntawm khawb thiab abrasion thaum lub sijhawm thauj mus los, cov ntim khoom kuj ua haujlwm tau zoo, txo qhov ntim thiab tus nqi thauj khoom los ntawm huab cua. Ua ke nrog lub sijhawm tsim khoom yooj ywm thiab cov neeg koom tes logistics txhim khu kev qha, Ansix lav qhov kev xa khoom sai thiab kwv yees tau, ua kom ZEEKR cov kab sib dhos yeej tsis muaj kev tsis txaus.
5.3 Qhov Zoo ntawm Ansix: Kev Ntseeg Tau thiab Tus Nqi ntawm Cov Neeg Siv Khoom
Ansix Tech txoj kev koom tes hauv ZEEKR project qhia txog nws lub luag haujlwm ntau tshaj li tus neeg muab khoom seem; nws yog tus khub daws teeb meem. Lub tuam txhab txoj kev paub tob hauv kev lag luam tso cai rau nws pom ua ntej txog tej teeb meem thiab tsim lawv ua ntej. Kev ntseeg siab uas nws muab los ntawm qhov kev xav ua ntej, kev ua haujlwm raug. Tus nqi xa mus rau ZEEKR yog qhov ntsuas tau: kev txo qis tseem ceeb ntawm tag nrho cov nqi khoom siv tsis yog los ntawm kev txiav cov ces kaum, tab sis los ntawm kev tsim kho ntse - kev ua kom zoo dua cov nqi khoom siv, txiav lub sijhawm voj voog, tshem tawm cov haujlwm thib ob, thiab tshem tawm cov khoom seem thiab rov ua dua. Raws li tau pom hauv lwm cov ntawv thov tsheb, kev txhaj tshuaj zoo li no tuaj yeem ua rau kev txuag nyiaj txhua xyoo hauv ntau pua txhiab daus las.
- Xaus lus
Zaj dab neeg ntawm lub rooj zaum ZEEKR yog ib qho pov thawj tias kev txhaj tshuaj molding siab heev, thaum coj los ntawm kev txawj ntse thiab kev tsom mus rau cov neeg siv khoom, dhau los ua lub cuab yeej muaj zog rau kev tsim nqi. Ansix Tech tau ua pov thawj tias kev ua tiav qhov zoo tshaj plaws hauv kev lag luam tsheb tsis tas yuav muaj tus nqi siab. Los ntawm kev sib koom tes uas sib haum xeeb nrog kev tshawb fawb txog cov khoom siv, kev tsim pwm tshiab, thiab kev ua kom zoo dua qub, lawv tau xa cov khoom zoo tshaj plaws thaum txo cov nqi rau lawv cov neeg siv khoom. Hauv kev lag luam uas kev ua haujlwm zoo thiab zoo yog qhov tseem ceeb, kev koom tes zoo li qhov ntawm Ansix thiab ZEEKR tab tom teeb tsa tus qauv tshiab, ua pov thawj tias kev tsim kho tshiab tshaj plaws feem ntau yog qhov uas xa ntau dua rau tsawg dua.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog ZEEKR Automotive armrest console txhaj tshuaj molding, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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