Nā ʻāpana lapaʻau PEEK me nā micropores 0.2mm

Nā ʻāpana lapaʻau PEEK me nā micropores 0.2mm

 

Ke holomua nei lāʻau lapaʻau me nā Micropores: Ka holomua o Ansix Tech i ka hana ʻana i nā ʻāpana PEEK kiʻekiʻe

He Au Hou o ka ʻenehana Micropore i nā Implants Lapaʻau

Ke ʻike nei ka ʻoihana hāmeʻa lapaʻau i kahi kipi mālie, i hoʻokele ʻia e ke koi no nā implants akamai, ʻoi aku ka hoʻohui ʻia, a me ke kūlike biologically. Ma ke alo o kēia hoʻololi ʻana, ʻo ia ka hoʻomohala ʻana o nā ʻāpana lapaʻau polyetheretherketone (PEEK) me nā micropores 0.2mm - kahi holomua e hoʻohiki ana i ka hoʻonui ʻia o ka osseointegration a me ka lawe ʻana i nā lāʻau lapaʻau i kāohi ʻia. Eia nō naʻe, ʻo ka hana ʻana i kēia mau ʻāpana me ka pololei, ka hilinaʻi, a me ka scalability e pono ai e hōʻike i kahi pilikia ʻenekinia paʻakikī. Ua hoʻokele maikaʻi ka mea hana kūikawā ʻo Ansix Tech i kēia ʻāina paʻakikī, e hoʻohuli ana i kahi manaʻo hoʻolālā paʻakikī i kahi ʻoiaʻiʻo i hōʻoia ʻia, hiki ke hana nui ʻia. ʻAʻole hōʻike wale kā lākou papahana i ka ʻike loea ma luna o kekahi o nā polymers koi nui loa akā hōʻike pū i kahi ala holoʻokoʻa i ka hāʻawi ʻana i ka waiwai, mai ka ʻepekema mea a hiki i ka hoʻopili hope loa.

 

Ke Koi o ka Mākeke a me ke Koi no nā Micropores

Ua palapala maikaʻi ʻia ka neʻe ʻana iā PEEK i nā noi lapaʻau koi. ʻO kona biocompatibility kūikawā, radiolucency, a me kahi modulus elastic e pili pono ana i ka iwi cortical kanaka e lilo ia i koho ʻē aʻe maikaʻi loa i nā metala kuʻuna e like me ka titanium. Eia nō naʻe, ʻaʻohe olaola o PEEK maʻemaʻe. No ka wehe ʻana i kona hiki piha no ka hoʻohui ʻana o ka iwi, he mea nui ka hoʻololi ʻana i ka ʻili.

 

ʻO kēia kahi e lilo ai ka hoʻolālā micropore 0.2mm i mea koʻikoʻi. ʻAʻole kūʻokoʻa kēia mau hiʻohiʻona micro; ua hana ʻia lākou e lawelawe i nā hana olaola a me nā hana therapeutic kikoʻī:

 

Hoʻonui ʻia ka Osseointegration: Hāʻawi nā micropores i kahi scaffold no ka ulu ʻana o nā cell iwi, e hana ana i kahi laka mechanical a hoʻomaikaʻi nui i ke kūpaʻa lōʻihi o nā implants e like me nā cages spinal fusion a me nā implants orthopedic.

 

Nā Waihona Hoʻouna Lāʻau Lapaʻau: Hiki ke hoʻopiha ʻia nā pores me nā mea lāʻau lapaʻau a i ʻole nā ​​​​mea ulu, e hiki ai ke hoʻokele kūloko, hoʻokuʻu ʻia ma kahi pololei ma ke kahua ʻoki.

 

Hoʻemi ʻia ka pale ʻana i ke kaumaha: Ma ka hoʻohālikelike maikaʻi ʻana i nā waiwai mechanical o ka iwi a me ka hoʻolaha ʻana i ka hoʻohui ʻana, kōkua nā implants PEEK me nā ʻano porous i ka hoʻēmi ʻana i ka hopena pale ʻana i ke kaumaha, hiki ke alakaʻi i ka resorption iwi.

 

Ke hoʻoikaika ʻia nei ke koi o ka mākeke e ka heluna kanaka o ka honua e ʻelemakule ana a me ka piʻi ʻana o nā kaʻina hana orthopedic, e hana ana i ka pono no nā implants e hāʻawi ana i ka hoʻōla wikiwiki, nā pilikia liʻiliʻi, a me ka holomua lōʻihi.

 

Ke hoʻokele nei i ka ʻĀina Hoʻoponopono Paʻa

Hoʻomalu ʻia ka hana ʻana no ka ʻāpana lapaʻau e kahi ʻōnaehana o ka hoʻopaʻa paʻa ʻana nā kūlanaPono nā ʻāpana, ʻoiai nā mea me nā hiʻohiʻona hou e like me ka porosity i kāohi ʻia, e pili i:

 

ISO 10993: ʻO ka moʻo piha no ka loiloi ʻana i ka palekana olaola o nā mea lapaʻau.

 

ASTM F2026-07: ʻO ke kikoʻī maʻamau no nā polymers PEEK no nā noi implant ʻoki kino, kahi e wehewehe ana i nā koi no ka resin polymer maka.

 

Nā Rula FDA: No nā mākeke e like me ʻAmelika Hui Pū ʻIa, he mea koi ka mālama ʻana i nā kulekele FDA no nā mea lapaʻau Papa II a me III.

 

Ke kuhikuhi nei kēia mau kūlana i kēlā me kēia pae, mai ka hōʻoia ʻana i ka mea PEEK maka a hiki i ka hōʻoia ʻana i ka ʻāpana sterilized hope loa. Aia kahi papahana holomua ma ka hoʻolālā ʻana no ka hana ʻana i loko o kēia ʻano hoʻoponopono mai ka hoʻomaka ʻana.

 

Ke Kihi o ka Holomua: Ke Koho ʻana i nā Mea Hana Hoʻolālā

ʻO ka hana o ka ʻāpana hope loa ua pili pono ʻole ia i ka mea kumu. He mea koʻikoʻi ka ʻike loea o Ansix Tech i nā polymers hana kiʻekiʻe ma ʻaneʻi. No nā noi micropore, ʻaʻole wale ke koho ʻo "PEEK," akā he papa kikoʻī me nā waiwai i hoʻomaikaʻi ʻia.

Hoʻohana pinepine ʻo Ansix Tech i kahi resin PEEK i hoʻopiha ʻole ʻia, pae lapaʻau no ia mau noi. ʻOiai ʻo nā papa i hoʻoikaika ʻia me ke aniani a i ʻole ke kalapona-fiber e hāʻawi i ka ikaika kiʻekiʻe, hiki i nā mea hoʻopihapiha ke hoʻopilikia i ke kūlike o ka hoʻokumu ʻana o ka micropore a ʻaʻole pono paha no nā koi ukana mechanical o ka ʻāpana. ʻO ka mea nui ka hiki ke hana kiʻekiʻe loa a me ka maʻemaʻe.

 

Mai Virtual a i ke kino: Prototyping a me ka hōʻoia hoʻolālā

Ma mua o ka ʻoki ʻana i kekahi kila, hana ʻia ka hoʻolālā i ka hōʻoia virtual koʻikoʻi.

 

ʻO ka Mold Flow Analysis (DFM): He hana mua kēia e hiki ʻole ke kūkākūkā ʻia. Me ka hoʻohana ʻana i ka polokalamu simulation holomua, kālailai nā ʻenekinia pehea e kahe ai ka PEEK heheʻe kiʻekiʻe-viscosity ma o ka mold, ʻoi aku hoʻi i loko o nā micro-cavities palupalu e hana ana i nā pores 0.2mm. Ua wānana ka loiloi:

 

Kahi kūpono o ka puka pā e hōʻoia i ka hoʻopiha like ʻana.

 

Nā pahele ea kūpono a me nā laina wili e hoʻonāwaliwali ai i ka hale.

 

Nā ʻano hoʻomaʻalili a me ka emi ʻana i manaʻo ʻia, ʻoi aku ke kiʻekiʻe no PEEK (0.4%-1.2%) ma mua o nā plastik he nui.

 

Nā kaomi a me nā mahana injection i koi ʻia.

 

Pale kēia ʻano hana i hoʻokele ʻia e ka simulation i ka hana hou ʻana i ka ʻōpala pipiʻi a he ʻāpana koʻikoʻi ia o ka lawelawe Design for Manufacturability (DFM) a Ansix Tech, e hoʻololi ana i nā manaʻo o ka mea kūʻai aku i nā hoʻolālā hiki ke hana ʻia.

 

Ka Hōʻoia ʻana o ka Mold Prototype a me ka ʻatikala: No kahi ʻāpana me nā hiʻohiʻona micro koʻikoʻi, he mea nui kahi prototype like me ka hana ʻana. Hoʻokumu ʻo Ansix Tech i kahi mold prototype hoʻokahi-lua me ka hoʻohana ʻana i ke kila like a me nā ʻano hana i hoʻolālā ʻia no ka mea hana hana. ʻAe kēia i:

 

Hoʻāʻo Hana: Ke hōʻoia nei i ka porosity, ka ikaika mechanical, a me ka maʻemaʻe o ka ʻāpana PEEK maoli.

 

Ka Wehewehe ʻana o ka Puka Hana: Ke hoʻokumu nei i ka hui pololei o ka mahana, ke kaomi, a me ka wikiwiki e loaʻa ai nā ʻāpana maikaʻi.

 

Hoʻopau Hoʻolālā: Ke hōʻoia nei i nā hoʻomanawanui āpau ma mua o ka hoʻokō ʻana i ka ʻōmole hana multi-cavity kiʻekiʻe ke kumukūʻai.

 

Ke ʻenekinia ʻana i ka puʻuwai o ke kaʻina hana: ʻO ka Injection Mold

ʻO ka ʻōmole ka ʻāpana lako kapikala koʻikoʻi loa ma kēia papahana. ʻO kona hoʻolālā a me ke kūkulu ʻana e hoʻoholo pololei i ka maikaʻi o ka ʻāpana, ka pono o ka hana ʻana, a me ke kumukūʻai no kēlā me kēia ʻāpana.

 

Koho ʻana i ke kila kila: No ka mahana hana kiʻekiʻe o PEEK (nā mahana o ka ʻōpala o 160-200°C) a me ke ʻano abrasive, pono ke kila i ka paʻakikī wela kiʻekiʻe, ka conductivity thermal, a me ke kūpaʻa ʻana i ka ʻaʻahu. ʻO nā papa kiʻekiʻe e like me ke kila kila H13 a i ʻole S7 ka mea maʻamau. No nā wahi hoʻomaʻalili koʻikoʻi a puni nā micropores, hiki ke hoʻohana ʻia nā mea hoʻokomo keleawe beryllium no ko lākou conductivity thermal kiʻekiʻe.

 

ʻŌnaehana Holo a me ka Puka: I mea e lanakila ai i ka mānoanoa hoʻoheheʻe kiʻekiʻe o PEEK, pono ka ʻōnaehana e hāʻawi i ka pale liʻiliʻi o ke kahe ʻana. Makemake ʻia nā holo wela nui e mālama i ka mahana hoʻoheheʻe a hōʻemi i ka nalowale o ke kaomi. Hoʻonohonoho pono ʻia ka hoʻolālā puka (pinepine he ʻano hāmama) e ʻae i ka hoʻopiha wikiwiki ʻana o nā micropores ma mua o ka hoʻomaka ʻana o ka mea e paʻa.

 

ʻŌnaehana Hoʻoluʻu: He mea nui ka hoʻoluʻu pono no ka manawa pōʻaiapuni a me ke kūpaʻa ʻāpana. ʻO kahi ʻōnaehana hoʻoluʻu conformal, kahi e hahai ai nā kahawai wai i ke ʻano o ka lua (ʻoi aku hoʻi a puni nā hiʻohiʻona micropore), e hōʻoiaʻiʻo ana i ka unuhi wela like a me ka maikaʻi, e hoʻemi ana i ka warpage a me ke koena o ke kaumaha.

 

Hoʻokuʻu ʻana i ka ea: ʻO ka ea i paʻa ka ʻenemi o nā hiʻohiʻona liʻiliʻi. Hana ʻia nā kahawai hoʻokuʻu pololei (hohonu ~0.05mm) ma ka hopena o nā ala hoʻopiha a puni nā pine ejector e ʻae i ka ea e puka, e pale ana i nā māka kuni a me ka hoʻopiha piha ʻole ʻana o nā pores.

 

ʻŌnaehana Hoʻokuʻu: Ma muli o nā ʻano pore palupalu, pono e laumania a kaulike pono ke ejection. Ua hoʻolālā ʻia kahi ʻōnaehana o nā pine ejector i wili ʻia me nā kihi draft i hoʻonui ʻia (≥1.5°) e pale aku i ka huki ʻana a i ʻole ka hōʻino ʻana i ka ʻāpana i ka wā o ka demolding.

 

Ke Aʻo ʻana i ke Kaʻina Hana Hoʻoheheʻe Injection

ʻO ka hoʻoheheʻe ʻana iā PEEK me nā hiʻohiʻona 0.2mm he hana ia i ka pololei a me ka kaohi. ʻOi aku ka palena o nā palena hana ma mua o nā plastics maʻamau.

 

Ka Hoʻomaloʻo ʻana i nā Mea: He hygroscopic ʻo PEEK. He mea pono ka hoʻomaloʻo mua ʻana i loko o ka umu mīkini hoʻoheheʻe ma 120-150°C no 4-6 mau hola e hōʻemi i ka nui o ka makū ma lalo o 0.02% a pale i nā hemahema i hoʻoulu ʻia e ka mahu e like me nā pehu a i ʻole ka splay.

 

ʻIke Mahana: Hoʻohana ʻia kahi alapiʻi mahana mālie, multi-zone i loko o ka barela (e laʻa, hope: 150°C, waena: 360°C, mua: 390°C) e lawe mai i ka mea i kona mahana hoʻoheheʻe kūpono o 360-400°C me ka ʻole o ka hoʻohaʻahaʻa wela. Hoʻomehana ʻia ka ʻōmole ponoʻī i 160-200°C.

 

ʻIke Hoʻokomo: Hoʻohana ʻia kahi hoʻolālā hoʻokomo multi-stage: wikiwiki lohi mua e hoʻopiha mālie i nā mea holo, wikiwiki kiʻekiʻe e hoʻopiha i ka lua a me nā hiʻohiʻona liʻiliʻi ma mua o ka hoʻomaka ʻana o ka hoʻomaʻalili, a me kahi hoʻololi i ke kaomi paʻa e hoʻopaʻa i waho i ka ʻāpana a uku no ka emi ʻana.

 

Lako: He mea nui kahi mīkini hoʻoheheʻe inikini uila ikaika me ka kaohi palena pololei, kahi wili me ka lakio hoʻopili haʻahaʻa (2:1-3:1) e hōʻemi i ka wela ʻokiʻoki, a me kahi ʻōnaehana aila wela wela kiʻekiʻe no ka kaohi ʻana i ka mahana o ka ʻōmole.

 

Nā Kia o ka Hilinaʻi: Ka Mana Kūlana a me ka Pūʻolo

Hoʻolālā ʻia ka maikaʻi i kēlā me kēia ʻanuʻu. Ma hope o ke kāwili ʻana, e hana ʻia nā ʻāpana i ka hōʻoia koʻikoʻi:

 

Nānā ʻAtikala Mua: He pūʻulu piha o nā hoʻāʻo ma nā pana mua mai ka ʻōmole hana, me ka nānā ʻana i ka dimensional ma o ka mīkini ana hoʻonohonoho (CMM) e hōʻoia i ka nui o ka micropore a me ka hoʻolaha ʻana, a me ka hoʻāʻo mechanical.

 

Ka Mana Helu i loko o ke Kaʻina Hana: Nānā ʻia nā palena koʻikoʻi e like me ke kaumaha o ka ʻāpana a me nā ana koʻikoʻi i ka manawa maoli. Ua helu ʻia nā ʻōkuhi hiki ke hana (Cpk) e hōʻoia i ke kūpaʻa (pahuhopu Cpk ≥ 1.33).

 

Hoʻāʻo ʻAʻole Luku: Hiki ke hoʻohana ʻia nā ʻano hana e like me ke scan X-ray e nānā i nā hakahaka kūloko a i ʻole nā ​​​​​​kūlike ʻole i loko o ka ʻano porous me ka ʻole o ka hōʻino ʻana i nā ʻāpana.

 

ʻŌpala Lumi Maʻemaʻe: Ma hope o ka nānā ʻana, hoʻomaʻemaʻe ʻia nā ʻāpana i loko o kahi ʻano i kāohi ʻia. Hāʻawi ʻo Ansix Tech i nā koho ʻōpala sterile ʻole a sterile hoʻi, me ka mea hope e komo pū ana me nā kaʻina hana sterilization i hōʻoia ʻia (e laʻa, gamma irradiation a i ʻole ethylene oxide) kūpono no ka mea PEEK a me kāna hoʻohana i manaʻo ʻia.

 

ʻO ka Pōmaikaʻi ʻenehana Ansix: Ke hāʻawi nei i ka waiwai ma mua o ka ʻāpana

ʻOi aku ka hana a Ansix Tech ma mua o kahi mea hoʻoheheʻe maʻalahi. Hana lākou ma ke ʻano he hoa hoʻonā, e hoʻohana ana i ko lākou ʻike hohonu o ka ʻoihana e hāʻawi i ka waiwai nui a me ka mālama kālā i nā mea kūʻai aku.

 

Hoʻemi kumukūʻai ma o ka hoʻohui ʻana a me ka ʻike loea:

 

Alakaʻi ʻEpekema Mea: Kōkua kā lākou poʻe loea mea kūloko i ke koho ʻana i ka papa PEEK kūpono loa e kū ana i nā kūlana hana āpau, e pale ana i ka hana ʻenekinia nui ʻana.

 

Ka Hoʻonui ʻana i ke Kaʻina Hana: Ma ka hoʻohana ʻana i ka nānā ʻana i ke kahe ʻana o ka ʻōpala a me nā ʻano hana Hoʻolālā o nā Hoʻokolohua (DOE), hoʻomaikaʻi lākou i ke kaʻina hana e hoʻonui i ka hua, hoʻemi i ka ʻōpala, a hoʻemi i nā manawa pōʻaiapuni—e hoʻohaʻahaʻa pololei ana i nā kumukūʻai o kēlā me kēia ʻāpana.

 

Nā Hana Lua: ʻO ka hāʻawi ʻana i ka ʻoki laser i loko o ka hale, ka hoʻoheheʻe ʻana, a me ka ʻākoakoa ʻana e hoʻomaʻamaʻa i ke kaulahao hoʻolako, hoʻemi i nā kumukūʻai logistics, a hoʻomaikaʻi i ka kaohi maikaʻi holoʻokoʻa.

 

Ke hoʻolalelale nei i ka manawa-i-mākeke:

ʻO kā lākou ala i hoʻohui ʻia—mai DFM a me ka prototyping wikiwiki a hiki i ka hōʻoia a me ka hana nui—e hana i kahi pipeline maʻalahi. Eia kekahi, no nā papahana hoʻomohala, hāʻawi lākou i nā paipu PEEK "off-the-shelf" a me nā filaments, e ʻae ana i nā mea kūʻai aku e hoʻolalelale i ka prototyping mua a me ka hoʻāʻo ʻana.

 

Nā Wahi Hoʻohana a me ka Nānā i ka Wā E Hiki Mai Ana

ʻO ka hana kūleʻa ʻana o nā ʻāpana PEEK me nā micropores 0.2mm e wehe i nā puka i nā noi holomua:

 

Nā Implants Orthopedic a me Spinal: Nā mea hana Fusion, nā kīʻaha acetabular porous, a me nā papa trauma e paipai ikaika i ka hoʻohui ʻana o ka iwi.

 

Nā Mea Hoʻokomo Lāʻau Lapaʻau: Nā ʻāpana no ka hoʻokele ʻeha a i ʻole ka kaohi ʻana i ka maʻi e hāʻawi ana i ka hoʻokuʻu therapeutic kūloko.

 

Nā Hoʻokomo Niho a me nā Alakaʻi: Hoʻoikaika i ka biointegration o nā kumu prosthetic.

 

Hopena

ʻO ka papahana a Ansix Tech i ka hana ʻana i nā ʻāpana lapaʻau PEEK me nā micropores 0.2mm he hōʻike ia i ka hui ʻana o ka ʻepekema mea holomua, ka ʻenekinia pololei, a me ka hoʻokele maikaʻi koʻikoʻi. Hōʻike ia e hiki ke unuhi ʻia nā hoʻolālā hāmeʻa lapaʻau paʻakikī loa i nā ʻoiaʻiʻo hilinaʻi a hana nui ʻia. Ma ka hoʻokele ʻana i kēlā me kēia loulou i ke kaulahao—mai ke ʻano molekala o ka polymer a hiki i ka pūʻolo sterile hope loa—hāʻawi ʻo Ansix Tech i nā mea ʻoi aku ma mua o nā ʻāpana wale nō; hāʻawi lākou i ka hilinaʻi i hōʻoia ʻia, nā ala hoʻomohala wikiwiki, a me nā pono kumukūʻai paʻa i nā mea hana hou i ke kahua lapaʻau, e kōkua ana i ka lawe ʻana mai i ka hanauna hou o nā implants hoʻomaikaʻi ola i nā maʻi ma ka honua holoʻokoʻa.

ʻO Ansix Tech Co Ltd

Inā he mau hoʻolālā kāu e pili ana i nā ʻāpana lapaʻau PEEK me nā micropores 0.2mm, hiki iā ʻoe ke hoʻokaʻaʻike mai iā mākou i kēlā me kēia manawa. E hoʻolilo mākou i kou mau manaʻo i mea maoli, e hoʻokō i kāu mau moeʻuhane, a loaʻa nā kauoha nui mai ka mākeke. ʻO kā mākou ʻike pili ʻo info@ansixtech.com. A i ʻole e kelepona i kā mākou CTO, leka uila: stephen@ansixtech.com

 

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