ʻōmole kumu kāʻei annular LCP

ʻōmole kumu kāʻei annular LCP

 

ʻEnekinia Kūpono: I loko ʻAnisika ʻO ka Papahana Mold Base Belt Annular LCP Kiʻekiʻe o ka ʻenehana

 

NO KA HOʻOKUʻU KOKE ʻANA

 

I loko o ke ao kikoʻī kiʻekiʻe o ka hana ʻana o ka polymer holomua, ʻo ka hoʻokumu ʻana o kahi ʻōmole paʻakikī hoʻokahi ke ʻano o ka ʻokoʻa ma waena o ke alakaʻi mākeke a me ka obsolescence. ʻAʻohe wahi i ʻike nui ʻia ai kēia ma mua o ka hana ʻana o nā ʻāpana Liquid Crystal Polymer (LCP), nā mea i mahalo ʻia no ko lākou ikaika kūikawā, ke kūpaʻa wela, a me ka hiki ke miniaturization ma 5G, automotive, a me nā ʻoihana optical. Ma ke alo o kēia niche koi ʻo Ansix Tech, kahi mea hoʻolako hoʻonā hoʻoheheʻe injection loea, nona ka hoʻopau hou ʻana o kahi papahana hoʻoheheʻe kumu kāʻei LCP annular e hōʻike ana i kahi pae hoʻohālikelike hou i ka hoʻolālā hoʻohui, ka hana ʻana me ke kumukūʻai kūpono, a me ka manawa wikiwiki i ka mākeke.

 

Ke noiʻi nei kēia luʻu hohonu i ke ʻano holoʻokoʻa o Ansix Tech i ka papahana, mai ka manaʻo mua a hiki i ka hoʻopuka hope loa, e hōʻike ana i ka paʻakikī loea a me nā hoʻoholo hoʻolālā e hiki ai iā lākou ke hāʻawi i ka hilinaʻi a me ka waiwai kūpono ʻole, e hoʻohaʻahaʻa nui ana i ke kumukūʻai o nā ʻāpana koʻikoʻi no kā lākou mea kūʻai aku.

 

Ka Pilikia: Ka Hemolele o ka ʻenekinia no kahi ʻāpana koʻikoʻi

Ua kālele ʻia ka papahana ma luna o kahi kumu kāʻei annular LCP - kahi ʻāpana kūkulu lahilahi, ʻano apo me nā koi koʻikoʻi no ke kūpaʻa dimensional, ka pālahalaha, a me ka hana wela kiʻekiʻe. Hoʻohana ʻia i nā ʻākoakoa optical holomua a me ka encapsulation pololei, ʻo kekahi kīnā i ka ʻāpana—e like me ke warpage, nā māka poho, a i ʻole ke kaumaha kūloko—hiki ke alakaʻi i ka hāʻule ʻōnaehana. Ua koi ka mea kūʻai aku i kahi mold hiki ke hana i nā miliona o nā ʻāpana me ke kūlike micron-level, kahi pōʻaiapuni prototyping wikiwiki no ka hōʻoia ʻana i ka hoʻolālā, a me kahi kaʻina hana hope loa i hoʻonohonoho pono ʻia no ka pono kiʻekiʻe loa a me ke kumukūʻai haʻahaʻa loa.

 

Pae 1: Hoʻolālā Kumu a me ka Hōʻoia Virtual

Hoʻomaka ke kaʻina hana a Ansix Tech ma mua loa o ka ʻoki ʻia ʻana o ka metala. ʻO ke kumu o ke kāʻei annular, i loaʻa ma ke ʻano CAD, ua hele i kahi loiloi piha o ka Design for Manufacturability (DFM). Nānā pono nā ʻenekinia i ke ʻano like o ka mānoanoa o ka paia, nā kihi draft, a me nā mea hoʻohuihui koʻikoʻi hiki, e hōʻike ana i nā hoʻololi maalea e hōʻoia i ka hoʻoheheʻe paʻa.

 

I ka manawa like, ua hoʻolaha ʻia ka Mold Flow Analysis (DFM) me ka hoʻohana ʻana i nā polokalamu simulation holomua. He mea koʻikoʻi kēia pae prototyping virtual no LCP, kahi mea i ʻike ʻia no kāna ʻano kahe anisotropic. Hoʻohālike nā mea kālailai i ke ʻano hoʻopiha, ka hoʻokaʻawale ʻana o ke kaomi, a me ka gradient hoʻoluʻu e wānana i nā hemahema hiki.

 

"Ua hōʻike ka simulation i kahi pilikia o nā laina weld e hana ʻia ana ma kahi hui kūkulu koʻikoʻi," wahi a Li Wei, ʻenekinia hoʻolālā alakaʻi o Ansix Tech. "Ma ka hoʻoneʻe ʻana i ka puka pā a me ka hoʻoponopono ʻana i ka ʻōnaehana runner, ua hoʻopau mākou i ka hemahema ma ke ʻano virtual, e mālama ana i nā pule o ka hoʻāʻo a me ka hewa a me ka hana hou ʻana i ka mold pipiʻi."

 

Pae 2: Koho Mea Hoʻolālā - Ke Kaulike ʻana i ka Hana a me ka Hoʻokele Waiwai

ʻO ke koho ʻana o nā mea he mea hoʻokele koʻikoʻi no ke kumukūʻai a me ka hana. ʻO nā LCP kahi papa o nā polymers me nā ʻano molekala kūikawā, e hāʻawi ana i ka viscosity haʻahaʻa no ka hoʻopiha ʻana i nā paia lahilahi, ke kūpaʻa wela kiʻekiʻe, a me ke kūpaʻa dimensional maikaʻi loa. No kēia papahana, ua ʻōlelo ʻo Ansix Tech iā LCP CM831B, kahi papa i ʻike kūikawā ʻia no nā noi optical.

 

"Hāʻawi ka hoʻohuihui CM831B i nā waiwai wela a me nā mechanical e pono ai me ka hāʻawi ʻana i nā ʻano kahe maikaʻi loa," wahi a Kauka Chen, Mea Hana Loea ma Ansix Tech. "ʻOi aku ka mea nui, ma ka hoʻohana ʻana i kā mākou pilina kūʻai nui a me ka ʻike hohonu o nā mea ʻē aʻe, ua ʻike mākou i kēia papa ma ke ʻano he hopena hana kūpono loa. Hōʻalo mākou i ka hoʻākāka nui ʻana i nā resins premium pono ʻole, kahi e hōʻemi pololei ai i ke kumukūʻai mea o ka mea kūʻai aku no kēlā me kēia ʻāpana—he mea nui i ka hana nui."

 

Pae 3: ʻO ke Anatomy o kahi ʻŌmole kikoʻī

He hana noʻeau ka ʻōmole ponoʻī, me kēlā me kēia ʻōnaehana i hoʻolālā ʻia no ka lōʻihi, ka pololei, a me ka pono.

 

Koho Kila Mold: No nā lua a me nā ʻiʻo i hoʻopilikia ʻia e ke kaomi kiʻekiʻe a me ke kahe ʻana o ka LCP abrasive, ua koho ʻo Ansix Tech i ke kila mold kila Stavax ESR (S136). ʻO kona hiki ke hoʻopili ʻia, ke kūpaʻa maikaʻi loa i ka pala, a me ka paʻakikī like e hōʻoia i kahi ola lawelawe lōʻihi a mālama i ka maikaʻi o ka ʻili o ka ʻāpana ma luna o nā miliona o nā pōʻaiapuni. No nā ʻāpana koʻikoʻi ʻole, hoʻohana ʻia nā kila i hoʻopaʻa mua ʻia e like me P20 e kāohi i ka holoʻokoʻa. Kumukūʻai Mold.

 

ʻŌnaehana Hoʻoluʻu & Nā Kahawai Wai: He mea nui ka hoʻoluʻu pono no ka kaohi ʻana i ka manawa pōʻaiapuni a me ka warpage ʻāpana. Ua hoʻolālā ʻo Ansix Tech i kahi pūnaewele kahawai hoʻoluʻu conformal e hahai ana i ke ʻano o ke kumu kāʻei annular. ʻO kēia ala hou, i hiki ke hana ʻia e ka mīkini holomua, e hōʻoiaʻiʻo ana i ka unuhi wela like, e hōʻemi ana i ka manawa hoʻoluʻu ma kahi o 30% i hoʻohālikelike ʻia me nā kahawai wili kuʻuna a hoʻomaikaʻi i ka palahalaha ʻāpana.

 

ʻŌnaehana Holo, Puka, a me ka Hoʻokuʻu ʻana: Ua kuhikuhi ʻia kahi ʻōnaehana holo wela me nā nozzles i kāohi ʻia e ka mahana e hoʻopau i ka ʻōpala sprue a mālama i ka mahana hoʻoheheʻe mau. Ua koho ʻia kahi puka pine-point no kona haki maʻemaʻe a me ka liʻiliʻi o ke koena, he mea nui no ka ʻili nani a me ka hana o ka ʻāpana. Hoʻohana ka ʻōnaehana hoʻokuʻu i ka hui pū ʻana o nā ejectors lima a me nā poppets ea e hoʻokuʻu mālie akā paʻa i ka ʻāpana palupalu, lahilahi me ka ʻole o ka hoʻopilikia ʻia.

 

Māhele 4: Ke lanakila nei i nā pilikia hana a me ka hana ʻana

Ua hōʻike mai ka unuhi ʻana i ka hoʻolālā i ka mea maoli i nā pilikia kūikawā. ʻO ka mīkini ʻana i nā kahawai hoʻoluʻu conformal paʻakikī e pono ai ka wili CNC 5-axis a me ka Electrical Discharge Machining (EDM) no nā kikoʻī maikaʻi loa. ʻO ke kiʻekiʻe o ka polish e pono ai no nā ʻili lua e koi ana i ka hoʻopau lima akamai i kahi hoʻopau #A1 e like me ke aniani, e pale ana i ka pipili ʻana o ka ʻāpana a me ka hōʻoia ʻana i ka hoʻoili ʻana o ka ʻili kīnā ʻole.

 

"ʻO ke ʻano anisotropic o LCP ʻo ia hoʻi, ʻo ke kuhikuhi molekala i ka wā o ke kahe ʻana e hoʻopilikia pololei i nā waiwai mechanical o ka ʻāpana hope loa," wahi a ka Luna Hoʻokele Hana ʻo Zhang Hao. "Ua hāʻawi mai kā mākou loiloi kahe ʻōpala iā mākou i ka blueprint, akā ʻo ka hoʻoponopono maikaʻi ʻana i ka wikiwiki o ka injection, ke kaomi hoʻopili, a me ka mahana o ka ʻōpala he hana noʻeau. Ua hana mākou i kahi Design of Experiments (DoE) e hoʻopaʻa i nā palena e hoʻēmi ana i ka warpage i hoʻokumu ʻia e ke kuhikuhi ʻana aʻo ka hoʻonui ʻana i ka ikaika."

 

Pae 5: Hoʻonui Hana no ka Pono a me ka Manaʻo Kūʻai

ʻIke ʻia ka hoʻokō ʻana o Ansix Tech i ka hoʻemi ʻana i nā kumukūʻai ma ka hoʻonui ʻana i ke kaʻina hana. ʻO kēlā me kēia kekona i ʻoki ʻia mai ka manawa pōʻaiapuni e unuhi ʻia i ka mālama kālā nui ma luna o ka holo ʻana o nā miliona miliona.

 

Hoʻemi ʻana i ka Manawa Pōʻaiapuni: Ma o ka hoʻolālā ʻana o ke kahawai hoʻoluʻu i hoʻomaikaʻi ʻia a me ka kaohi mahana pololei, ua hoʻemi ʻia ke kahua hoʻoluʻu. Eia kekahi, ʻo ka hoʻohui ʻana o ka unuhi ʻāpana robotic a me ka nānā ʻana i ka ʻike i loko o ka mīkini i hana i kahi cell hana wikiwiki a maʻalahi.

 

Hoʻēmi ʻōpala: ʻO ka puka makani hana paʻa i ʻike ʻia ma o DoE, i hui pū ʻia me ka ʻōnaehana holo wela, ua hoʻopau loa i ka ʻōpala mea mai nā sprues a hoʻemi i nā helu hōʻole i lalo o 0.5%.

 

Ka Pono o ka Ikehu: ʻO ka hoʻohana ʻana i nā mīkini hoʻoheheʻe inikini uila āpau no ka holo hana, i ʻike ʻia no ko lākou pololei a me ka hoʻohana ʻana i ka ikehu haʻahaʻa i hoʻohālikelike ʻia me nā mīkini hydraulic, ua hoʻemi hou aku i ke kumukūʻai hana.

 

"Ma ka hoʻouka holoʻokoʻa ʻana i nā hana pono ʻole—i ka manawa pōʻaiapuni, ka hoʻohana ʻana i nā mea, ka ikehu, a me ka hana—ʻaʻole mākou e hana wale i kahi ʻōmole; hana mākou i kahi kaʻina hana hana kūpono," wahi a Zhang Hao. "ʻO kēia kahi e hāʻawi ai mākou i ka mālama kālā nui loa no kā mākou mea kūʻai aku."

 

Pae 6: Hōʻoia Kūlana Kūpaʻa

Hoʻokomo ʻia ka maikaʻi ma kēlā me kēia pae. ʻO ka nānā mua ʻana o nā ʻāpana prototype i hoʻohana ʻia i nā Coordinate Measuring Machines (CMM) e hōʻoia i kēlā me kēia ana koʻikoʻi e kūʻē i ke kumu hoʻohālike CAD. I ka wā o ka hana ʻana, nānā ka mana hana helu (SPC) i nā palena koʻikoʻi i ka manawa maoli. Hoʻomaʻamaʻa ʻia kēlā me kēia pūʻulu o nā kumu kāʻei annular no ka palahalaha, ka ikaika tensile, a me ke kūpaʻa wela, me ka hiki ke huli piha ʻia i ka ʻāpana hana.

 

Pae 7: Ka Hoʻopili ʻana a me ka Hoʻouna Wikiwiki

Ma ka hoʻomaopopo ʻana he waiwai koʻikoʻi ka ʻōmole, hoʻouna ʻo Ansix Tech iā ia i loko o kahi pahu i hoʻopilikino ʻia, hoʻomoʻa haʻalulu me ka desiccant e pale aku i ka pala. Ua hoʻopau ʻia ka papahana holoʻokoʻa, mai ka hoʻolālā hope loa a hiki i ka lawe ʻana i ka ʻōmole mākaukau no ka hana ʻana, i loko o kahi manawa i hoʻopili ʻia—he hana i hiki ke hana ʻia e ka hana like ʻana o ka hoʻolālā, ke kūʻai ʻana i nā mea, a me ka hana ʻana, a me kahi hui akamai i hoʻokele i nā pilikia like i nā manawa he nui ʻole.

 

ʻAnsix Tech: He Hoa Hana i Kūkulu ʻia ma luna o ka ʻIke a me ka Waiwai

ʻAʻole he holomua kaʻawale ka papahana hoʻoheheʻe ʻia o ke kāʻei annular LCP akā he hōʻike ia o ke akeakamai koʻikoʻi o Ansix Tech. Me ka ʻoi aku o 15 mau makahiki o ka loea ʻana i ka hoʻoheheʻe ʻana i ka polymer hana kiʻekiʻe, ʻoiai ʻo LCP a me PPS, ua hōʻiliʻili ka hui i kahi waihona hohonu o ka ʻike tacit. ʻO kēia ʻike e hiki ai iā lākou ke wānana i nā pilikia, hoʻomaʻamaʻa i nā hoʻonā, a hana i nā hoʻoholo naʻauao e kaulike i ka maikaʻi loea me ka pragmatism kalepa.

 

"ʻO kā mākou misionari ka lilo ʻana i hoa hana ʻenekinia waiwai, ʻaʻole wale he mea hoʻolako mold," wahi a CEO Wang Feng. "Hoʻokomo mua mākou i ko mākou ʻike loea e hoʻemi i ka pilikia o nā papahana a kā mākou mea kūʻai aku a kūkulu i ka pono i loko o ka DNA ponoʻī o ke kaʻina hana. ʻO ka hopena, he huahana maikaʻi loa i hāʻawi ʻia ma kahi kumukūʻai haʻahaʻa loa o ka loaʻa ʻana. I ke ʻano hoʻokūkū o kēia lā, ʻaʻole ia he pono wale nō—he mea pono ia."

 

ʻO ka hoʻolaha kūleʻa ʻana o ka ʻōmole kumu kāʻei annular LCP ke kū nei ma ke ʻano he hōʻike i kēia ʻano hana, e hōʻoia ana i loko o ke ao o ka hoʻoheheʻe ʻana i ka injection i hoʻokele ʻia e ka pololei, ʻo nā hoʻonā akamai loa kekahi i mana nui loa i ka hoʻokele waiwai.

 

E pili ana iā Ansix Tech:

ʻO Ansix Tech kahi mea hoʻolako alakaʻi o nā hoʻonā hoʻoheheʻe injection pololei, kūikawā i nā hoʻoheheʻe paʻakikī no nā plastics ʻenekinia e like me LCP, PPS, a me PEEK. Me nā hiki i hoʻohui ʻia e pili ana i ka hoʻolālā, simulation, hana ʻana, a me ka hoʻonui ʻana i ke kaʻina hana, ua hoʻolaʻa ʻia ʻo Ansix Tech i ke kōkua ʻana i nā mea kūʻai aku e hoʻokō i ka hilinaʻi, ka maikaʻi, a me ka pono o ke kumukūʻai i kā lākou mau papahana ʻāpana polymer koi nui loa.

 

 

 

 

ʻO Ansix Tech Co Ltd

Inā he mau hoʻolālā kāu e pili ana i ka ʻōmole kumu kāʻei annular LCP, hiki iā ʻoe ke hoʻokaʻaʻike mai iā mākou i kēlā me kēia manawa. E hoʻolilo mākou i kou mau manaʻo i mea maoli, e hoʻokō i kāu mau moeʻuhane, a loaʻa nā kauoha nui mai ka mākeke. ʻO kā mākou ʻike pili ʻo info@ansixtech.com. A i ʻole e kelepona i kā mākou CTO, leka uila: stephen@ansixtech.com

 

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