Cov Kab Qhia Teeb Acrylic thiab PMMA Cov Kab Qhia Teeb

Cov Kab Qhia Teeb Acrylic thiab PMMA Cov Kab Qhia Teeb

 

Ansix Tech Tshaj Tawm Qhov Project Tshwj Xeeb Rau Acrylic Light Guide Columns Thiab PMMA Light Guide Strips: Ib Txoj Hauv Kev Ua Kom Muaj Peev Xwm Rau Kev Tsim Khoom Siv Optical Component Uas Muaj Nqis

 

Nyob rau hauv qhov kev hloov pauv sai ntawm kev siv tshuab teeb pom kev zoo thiab teeb pom kev zoo, qhov kev thov rau cov khoom siv teeb pom kev zoo uas tau tsim tshwj xeeb yeej tsis tau loj dua li no. Txij li cov tshuab teeb pom kev zoo hauv tsheb thiab cov khoom siv hluav taws xob rau cov khoom siv kho mob thiab kev teeb pom kev zoo hauv tsev, cov kab teeb pom kev zoo acrylic thiab cov kab teeb pom kev zoo PMMA tau dhau los ua cov khoom tseem ceeb uas ua rau lub teeb xa mus, faib tawm, thiab pom. Kev lag luam thoob ntiaj teb polymer optics, kwv yees li ntawm USD 2.63 billion hauv xyoo 2025, kwv yees tias yuav ncav cuag USD 4.94 billion los ntawm xyoo 2032, loj hlob ntawm tus nqi loj hlob txhua xyoo ntawm 9.43%. Kev lag luam phaj teeb pom kev zoo tshwj xeeb yuav loj hlob los ntawm USD 1.42 billion hauv xyoo 2025 mus rau USD 2.78 billion los ntawm xyoo 2034.

 

Tawm tsam qhov keeb kwm yav dhau los ntawm kev nthuav dav ntawm kev lag luam thiab kev thov kev siv tshuab ntau ntxiv, Ansix Tech—ib lub chaw tsim khoom uas muaj ntau tshaj 28 xyoo ntawm kev paub tshwj xeeb hauv kev txhaj tshuaj molding thiab Kev Ua Pwm—tau tshaj tawm nws qhov project tshwj xeeb rau Acrylic Light Guide Columns thiab PMMA Light Guide Strips. Qhov kev pib no sawv cev rau kev nthuav dav ntawm lub tuam txhab cov peev xwm tsim khoom siv kho qhov muag, muab cov lus qhia txog tus nqi uas suav nrog kev xav txog qhov project thawj zaug thiab kev tsim qauv mus txog rau kev tsim khoom loj thiab kev xa khoom raws sijhawm.

 

Lub Tswv Yim Tseem Ceeb: Ansix Tech Muab Dab Tsi Rau Cov Neeg Siv Khoom

 

Ansix Tech txoj kev tsim cov khoom siv teeb pom kev zoo yog tsim los ntawm tus qauv sib xyaw ua ke uas suav nrog kev tsim qauv, kev tshawb fawb txog cov khoom siv, kev tsim pwm, thiab kev tsim khoom ua cov kev kawm sib txuas ua ke. Tsis zoo li cov chaw tsim khoom uas ua haujlwm hauv cov silos cais, Ansix Tech tso nws tus kheej ua tus khub koom tes engineering uas daws cov teeb meem tseem ceeb uas cuam tshuam rau kev tsim cov khoom siv kho qhov muag: cov nqi nce siab, lub sijhawm ntev, kev hloov pauv zoo, thiab cov teeb meem kev siv tshuab ntawm cov qauv tsim niaj hnub.

 

Lub tuam txhab txoj kev muab nqi rau cov neeg siv khoom suav nrog ntau qhov tseem ceeb. Ua ntej, Ansix Tech muab kev koom tes ua haujlwm engineering kawg-rau-kawg uas pib ntawm theem tsim qauv thaum ntxov. Los ntawm kev ua haujlwm engineering tib lub sijhawm, cov kws tshaj lij tsim khoom ua haujlwm nrog cov neeg siv khoom tsim qauv los txhim kho qhov geometry ntawm qhov chaw rau kev tsim khoom, daws cov teeb meem ua ntej txiav cov hlau rau kev tsim pwm. Qhov thib ob, lub tuam txhab muab kev txawj ntse txog kev tshawb fawb khoom siv uas coj cov neeg siv khoom mus rau kev xaiv polymer zoo tshaj plaws, sib npaug cov kev xav tau kev ua haujlwm optical nrog kev txiav txim siab txog tus nqi. Qhov thib peb, Ansix Tech xa cov khoom zoo uas tau lees paub los ntawm cov txheej txheem kuaj xyuas nruj thiab kev tswj hwm cov txheej txheem suav lej. Qhov thib plaub, lub tuam txhab siv cov tswv yim txo nqi uas txo tus nqi tag nrho ntawm kev muaj rau cov neeg siv khoom. Thaum kawg, Ansix Tech ua kom muaj peev xwm tsim khoom ntau ntxiv nrog kev xa khoom raws sijhawm los ntawm kev tsim khoom tsis muaj zog thiab cov txheej txheem tsis siv neeg.

 

Kev daws cov teeb meem tseem ceeb ntawm kev lag luam

 

Cov khoom siv niaj hnub no qhia txog cov teeb meem loj heev uas Ansix Tech tau daws teeb meem los ntawm nws txoj haujlwm tshwj xeeb. Cov kab teeb acrylic ua haujlwm los ntawm kev ntes lub teeb los ntawm cov LEDs sib cais thiab faib nws sib npaug raws li lawv qhov ntev, vam khom lub hauv paus ntsiab lus ntawm kev cuam tshuam sab hauv tag nrho, qhov twg lub teeb taug kev los ntawm cov khoom siv cuam tshuam tag nrho ntawm nws cov nplaim sab hauv thaum nws ntaus ntawm lub kaum sab xis loj dua qhov tseem ceeb. Rau PMMA lub teeb coj strips siv rau hauv cov ntawv thov xws li lub teeb pem hauv ntej tsheb, cov neeg tsim qauv yuav tsum ua kom lub teeb xau tswj tau los ntawm cov qauv nto thiab cov qauv geometric kom tawg lub teeb sib npaug yam tsis tsim cov chaw tsaus lossis ci.

 

Ib qho teeb meem uas tseem muaj ntau tshaj plaws hauv kev tsim cov teeb pom kev zoo yog kev tshem tawm cov cim dej thiab cov qhov me me uas ua rau cov khoom siv yas tuab puas tsuaj. Thaum lub tuam txhab tsim tsheb loj hauv Tebchaws Europe tau mus cuag Ansix Tech nrog qhov kev sib tw uas zoo li tsis yooj yim sua - tsim cov kem teeb pom kev zoo uas muaj phab ntsa tuab uas tsis muaj qhov tsis zoo ntawm tus nqi uas yuav ua rau kev tsim khoom loj ua tau - cov kws ua haujlwm ntawm lub tuam txhab tau ua pov thawj tias ntau xyoo ntawm kev txhaj tshuaj molding tuaj yeem daws qhov teeb meem no li cas. Cov khoom siv uas tau tshwm sim, tam sim no coj lub teeb hauv ntau txhiab lub tsheb, sawv cev ntau dua li kev xa khoom zoo xwb; nws muaj lub tswv yim tiav ntawm kev tsim khoom uas sib npaug qhov tseeb ntawm lub teeb, kev ncaj ncees ntawm cov qauv, thiab kev siv nyiaj txiag zoo.

 

Rau cov ntawv thov teeb pom kev zoo ntawm lub tsheb fais fab, qhov twg kev tsim qauv feem ntau suav nrog cov qauv geometries nrog cov duab kos tob, phab ntsa nyias heev, thiab cov chaw pom kev nyuaj, cov khoom yuav tsum tiv taus cov chaw muaj kev phom sij hauv tsheb xws li UV hluav taws xob, thermal cycling ntawm -40 ° C txog 85 ° C, kev raug tshuaj lom neeg, thiab kev co, thaum tswj hwm qhov pom kev meej meej thiab xim sib xws. Ansix Tech txoj hauv kev rhuav tshem cov teeb meem no tsis tu ncua, hloov pauv qhov uas yuav kim heev thiab siv sijhawm ntau rau hauv cov haujlwm loj.

 

Kev Xaiv Khoom Siv Tseem Ceeb: Kev Tshawb Fawb Txog Lub Teeb thiab Kev Ruaj Khov

 

Kev xaiv cov khoom siv raw yog ib qho kev txiav txim siab tseem ceeb tshaj plaws hauv tag nrho cov txheej txheem tsim teeb pom kev zoo. Rau cov ntawv thov teeb pom kev zoo hauv tsheb, cov khoom siv yuav tsum ua tau raws li cov kev cai: pob tshab siab, ruaj khov thermal zoo heev, tiv taus UV degradation, thiab lub zog txaus los tiv taus kev co thiab kev cuam tshuam.

 

PMMA (polymethyl methacrylate), feem ntau hu ua acrylic, yog cov khoom siv tseem ceeb rau kev coj lub teeb vim nws cov khoom siv kho qhov muag zoo heev. PMMA muab kev pom tseeb zoo nkauj thiab kev xa lub teeb zoo dua txog li 92 feem pua, txo tsuas yog los ntawm kev poob ntawm plaub feem pua ​​ntawm txhua qhov chaw nkag thiab tawm ntawm lub teeb. Qhov ntsuas qis qis ntawm kwv yees li 1.49 ua rau muaj kev cuam tshuam sab hauv zoo, ua rau PMMA zoo tagnrho rau cov ntawv thov uas xav tau qhov ua haujlwm ci ntsa iab siab tshaj plaws.

 

Rau cov ntawv thov coj teeb pom kev zoo, Ansix Tech siv cov khoom siv PMMA tshwj xeeb los ntawm cov neeg muab khoom thoob ntiaj teb. Mitsubishi Chemical's SHINKOLITE™ thiab Evonik's PLEXIGLAS® LED qib siv rau lawv qhov kev sib xws zoo heev thiab kev txo qis lub teeb. Röhm's PLEXIGLAS® molding compounds muab kev tiv thaiv UV thiab huab cua zoo heev, birefringence qis heev, kev tsim kho qhov tseeb ntawm txawm tias cov qauv me tshaj plaws, thiab qhov nyuaj ntawm qhov chaw siab tshaj plaws ntawm txhua yam thermoplastics. Chi Mei Corporation's ACRYREX® Optical Grade PMMA Resin, tsim los ntawm kev siv methyl methacrylate (MMA) ua cov khoom siv tseem ceeb, yog siv dav hauv cov phaj coj teeb pom kev zoo, cov cim teeb pom kev zoo, thiab cov modules backlight, muab kev huv zoo, pob tshab siab thiab ci ntsa iab, nrog rau cov khoom siv lub cev, tshuaj lom neeg, kho qhov muag, thiab hluav taws xob ruaj khov. Kuraray's PARAPET™ GH S qib yog tsim tshwj xeeb rau LCD lub phaj coj teeb pom kev zoo, muab cov yam ntxwv zoo tshaj plaws, kev ua haujlwm zoo, thiab kev sau ntawv.

 

Cov khoom siv sib xyaw ua ke ntawm PMMA qib optical feem ntau muaj kwv yees li 99% methyl methacrylate (MMA) nrog kwv yees li 1% cov khoom ntxiv uas txhim kho cov yam ntxwv tshwj xeeb xws li kev tiv taus cua sov, kev ruaj khov UV, lossis cov yam ntxwv ntws. Rau cov ntawv thov uas lub zog cuam tshuam thiab kev tiv taus cua sov yog qhov tseem ceeb, polycarbonate (PC) kuj tseem siv, muab kev xa tawm lub teeb ntawm kwv yees li 89% thiab muaj peev xwm tiv taus qhov kub ze li 120 ° C. Ansix Tech cov ntaub ntawv pab pawg ua haujlwm ze nrog cov neeg muag khoom polymer los tsim cov qauv kev cai uas sib npaug cov yam ntxwv ntws rau cov ntu nyias nrog kev ua tiav ntawm cov qauv uas xav tau rau cov yam ntxwv tuab dua - qhov kev sib tw tshwj xeeb uas tau ua rau muaj kev sim ua ntej los tsim cov khoom sib xyaw ua ke ntawm lub teeb.

 

DFM, Kev Tshawb Fawb Txog Kev Nqus Pwm, thiab Kev Tsim Qauv Digital

 

Ansix Tech ua raws li lub hauv paus ntsiab lus uas txog li 70 feem pua ​​ntawm cov nqi tsim khoom kawg yog txiav txim siab thaum lub sijhawm tsim qauv. Cov txheej txheem ntawm lub tuam txhab pib nrog kev tshuaj xyuas Tsim Qauv rau Kev Tsim Khoom (DFM) uas nruj heev, qhov twg cov kws ua haujlwm tshuaj xyuas cov qauv 3D kom pom zoo cov kev hloov kho uas txhim kho kev tsim khoom - ua kom zoo dua cov ces kaum ntawm cov qauv rau kev tawm huv, sib npaug ntawm phab ntsa kom tiv thaiv cov cim dej thiab warpage, thiab txheeb xyuas cov undercuts uas yuav xav tau cov pwm ua haujlwm nyuaj.

 

Rau cov teeb qhia kev, tshwj xeeb yog them rau qhov geometry ntawm cov yam ntxwv rho tawm lub teeb - txawm tias lawv yog micro-prisms, cov qauv ntawm qhov chaw, lossis cov kev hloov pauv geometric - kom ntseeg tau tias lawv tuaj yeem pwm thiab yuav ua haujlwm raws li tau npaj tseg. Kev tshuaj xyuas DFM tshuaj xyuas cov teeb meem uas cov khoom siv yuav nres lossis qhov twg qhov txias tsis sib xws tuaj yeem ua rau warping. Cov kws ua haujlwm them sai sai rau qhov chaw rooj vag, vim tias cov no cuam tshuam rau qhov khoom siv ntws los ntawm qhov chaw thiab qhov twg cov kab vuam yuav tsim.

 

Qhov tseem ceeb rau theem tsim qauv yog kev tshuaj xyuas cov pwm ntws siab heev. Siv cov software simulation, cov engineers tsim cov ntxaib digital ntawm cov pwm los ua qauv tag nrho Kev Txhaj Tshuaj Prokev tso tawm, tshuaj xyuas seb cov yas yaj yuav puv lub qhov thiab kwv yees cov dej ntws, cov kab vuam, thiab cov kev hloov pauv siab. Rau cov lus qhia teeb pom kev zoo uas muaj phab ntsa tuab, kev saib xyuas tshwj xeeb yog them rau kev sim lub sijhawm txias, uas cuam tshuam ncaj qha rau kev ua haujlwm ntawm lub voj voog ntau lawm. Ansix Tech koom ua ke kev tshuaj xyuas cov qauv los ntawm kev ua kom yooj yim cov txiaj ntsig ntawm cov pwm ntws thiab xa lawv mus rau hauv software tshuaj xyuas cov khoom kawg los simulate seb cov pwm nws tus kheej deforms li cas nyob rau hauv kev txhaj tshuaj siab heev, tso cai rau kev kho ua ntej kom ntseeg tau tias muaj kev ruaj khov ntawm qhov kawg. Txoj hauv kev software ob npaug no muab cov kev sim ua kom raug thiab txhim khu kev qha dua, txo qhov kev pheej hmoo ntawm qhov project ua ntej txiav cov hlau.

 

Cov pab pawg DFM tshaj lij ntawm lub tuam txhab muaj ntau tshaj 12 xyoos ntawm kev paub dhau los, ua kom ntseeg tau tias cov lus qhia tsim qauv yog raws li kev paub txog kev tsim khoom siv tau zoo dua li kev xav xwb.

 

Cov Kev Tsim Qauv Tseem Ceeb thiab Cov Txheej Txheem Tsim Khoom

 

Cov pwm yog lub plawv ntawm cov txheej txheem tsim cov khoom siv coj teeb, thiab nws txoj kev tsim thiab kev tsim kho yog qhov uas Ansix Tech txoj kev txawj ntse ua rau pom tseeb tshaj plaws. Rau cov kab qhia teeb acrylic thiab cov kab qhia teeb PMMA, cov pwm yuav tsum ua tiav qhov tseeb ntawm nanometer hauv cov chaw pom kev thaum tseem tiv taus qhov nyuaj ntawm kev tsim khoom ntau.

 

Cov qauv tseem ceeb ntawm kev tsim pwm suav nrog kev tsim lub qhov rooj, kev teeb tsa lub tshuab txias, kev teeb tsa lub tshuab ejection, thiab txoj kev tso pa tawm. Lub kaw lus gating yog qhov tseem ceeb heev vim tias qhov fluidity ntawm PMMA tsis zoo piv rau lwm cov thermoplastics, thiab cov khoom siv coj teeb feem ntau muaj cov qauv kaw ncaj uas tuaj yeem ntes cua thaum lub sijhawm sau. Txhawm rau pab txhawb kev ntws thiab kev sau cov yas kom zoo, cov rooj vag hauv qab dej feem ntau yog tsim rau hauv qab ntawm txhua tus ncej ntsug lossis ntawm qhov chaw tseem ceeb raws li qhov ntev ntawm cov kab qhia teeb.

 

Lub tshuab cua txias—uas muaj cov kav dej, cov kav dej txias, thiab cov yam ntxwv tswj kev kub—yuav tsum rho tawm cua sov sib npaug ntawm qhov khoom kom txo qhov warpage thiab lub sijhawm voj voog. Ansix Tech siv cov thev naus laus zis txias conformal siv cov hlau ntxiv tsim khoom (3D luam ntawv) los tsim cov pwm ntxig nrog cov dej txias uas ua raws li qhov nkhaus ntawm qhov khoom. Tsis zoo li cov kav dej ncaj nraim, cov kev conformal no muab cov cua sov sib npaug thiab sai, uas yog tib txoj hauv kev zoo tshaj plaws los txiav lub sijhawm voj voog. Cov ntaub ntawv tshawb fawb qhia tau hais tias conformal txias tuaj yeem txo lub sijhawm voj voog ntau dua 15 feem pua, ncaj qha nce cov pwm cov zis thiab txo tus nqi ib feem.

 

Lub tshuab khiav yuav tsum tau tsim los kom txo cov khoom pov tseg thaum ua kom muaj kev sib npaug ntawm txhua qhov chaw. Rau cov pwm ntau qhov chaw uas tsim ntau lub teeb qhia lossis cov kab txaij, kev sib npaug ntawm cov neeg khiav yuav tsum tau ua kom ntseeg tau tias qhov zoo sib xws ntawm txhua qhov kev luam tawm.

 

Lub kaw lus ejection yuav tsum tau ua tib zoo saib xyuas kom tsis txhob muaj kev puas tsuaj rau cov qhov muag pom. Cov thimbles tau tsim rau ntawm qhov chaw tseem ceeb - feem ntau yog nyob rau hauv qab ntawm txhua tus pas nrig lossis raws qhov ntev ntawm cov strips - nrog rau cov yam ntxwv tso pa tawm hauv av kom txo qhov siab ntawm kev txhaj tshuaj thiab tiv thaiv cov khoom kom tsis txhob lo rau hauv pwm pem hauv ntej.

 

Cov Kev Sib Tw Tsim Khoom Pwm thiab Cov Txheej Txheem

 

Kev tsim cov pwm rau cov khoom siv acrylic coj teeb pom kev zoo muaj ntau yam teeb meem tshwj xeeb. Cov qhov pwm yuav tsum ua tiav cov nplaim teeb pom kev zoo uas ci ntsa iab nrog cov nqi roughness qis dua 0.05 micrometers kom ntseeg tau tias lub teeb xa mus zoo thiab tiv thaiv cov teeb meem pom kev. Qhov no xav tau cov txheej txheem machining precision suav nrog CNC engraving, hluav taws xob tso tawm machining (EDM), thiab feem ntau, precision pob zeb diamond tig.

 

Rau cov pwm uas tsim cov phaj qhia teeb pom kev zoo nrog cov yam ntxwv pom kev me me, cov txheej txheem tsim khoom yuav tsum tau ua ntau dua. Lub qhov pwm yuav tsum tau kos nrog cov nplaim concave lossis convex spherical lossis cov qauv micro-prism uas cuam tshuam thiab refract lub teeb raws li cov qauv tsim kho qhov muag. Txawm hais tias txoj kev tsim khoom no ua rau muaj qhov zoo tshaj plaws ntawm qhov muag, nws kuj tseem ua rau cov nqi tsim khoom siab dua.

 

Cov txheej txheem tsim pwm ib txwm muaj ntawm Ansix Tech ua raws li cov txheej txheem teeb tsa: tsim pwm thiab 3D modeling → kev yuav khoom thiab kev npaj khoom siv → kev ua haujlwm tsis zoo ntawm cov phaj pwm thiab cov khoom sib xyaw → kev ua haujlwm CNC precision ntawm lub hauv paus thiab qhov chaw → kev kho cua sov (rau cov khoom siv hlau uas xav tau qhov nyuaj) → kev ua tiav machining thiab EDM rau cov yam ntxwv nyuaj → kev ci ntsa iab ntawm qhov chaw kom tiav daim iav → kev sib dhos pwm thiab kev sib phim → kev txias thiab kev koom ua ke ntawm lub kaw lus ejection → kev sim pwm thiab kev lees paub.

 

Kev xaiv cov hlau pwm yog qhov tseem ceeb rau lub neej ntev thiab qhov zoo ntawm qhov chaw. Ansix Tech siv cov hlau cuab yeej zoo xws li S136 stainless hlau, uas muaj kev tiv thaiv corrosion zoo heev thiab ua tiav qhov tiav iav siab tshaj plaws kom ntseeg tau tias tsis muaj qhov tsis zoo ntawm qhov muag. Rau cov ntawv thov uas xav tau kev tiv thaiv kev hnav zoo dua, Stavax ESR hlau nrog qhov nyuaj ntawm HRC 52 txog 56 yog siv, muab kev ua kom sov zoo tshaj plaws nrog qhov kub thiab txias sib xws hauv ± 1 ° C.

 

Kev Txheeb Xyuas Qhov Zoo: Tsim Kev Ntseeg Siab Los Ntawm Kev Sim

 

Ansix Tech lub tswv yim kev ruaj ntseg zoo yog tias qhov zoo yuav tsum tau tsim rau hauv cov txheej txheem, tsis yog tshuaj xyuas rau hauv cov khoom kawg. Lub tuam txhab siv ntau txheej txheem kev lees paub uas pib nrog kev txheeb xyuas cov khoom siv thiab txuas ntxiv mus rau kev saib xyuas hauv cov txheej txheem mus rau kev tshuaj xyuas qhov kawg.

 

Kev tshuaj xyuas cov khoom siv raw yog thawj kab ntawm kev tiv thaiv zoo. Txhua pawg ntawm cov khoom siv PMMA lossis PC resin qib optical-grade raug kuaj xyuas seb puas huv, cov ntsuas dej yaj, cov dej noo, thiab cov khoom siv optical ua ntej tso tawm rau kev tsim khoom. Kev siv cov khoom siv tshiab, qib zoo los ntawm cov neeg muag khoom tau ntawv pov thawj ua kom muaj kev ua haujlwm optical zoo ib yam thiab tiv thaiv cov npuas me me lossis cov kuab paug uas tuaj yeem tshwm sim nrog cov khoom siv rov ua dua tshiab, uas ua rau muaj ntau qhov kev cuam tshuam thiab txo qis ntawm lub teeb thaum lub sijhawm xa mus.

 

Thaum lub sijhawm txhaj tshuaj molding, cov txheej txheem saib xyuas lub sijhawm tiag tiag taug qab cov txheej txheem tseem ceeb suav nrog qhov kub yaj, qhov siab txhaj tshuaj, qhov siab tuav, lub sijhawm txias, thiab qhov kub pwm. Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC) siv los txheeb xyuas cov qauv thiab kev hloov pauv ua ntej lawv tsim cov khoom tsis sib xws. Ansix Tech txoj hauv kev tsav los ntawm cov ntaub ntawv ua kom muaj kev tsim khoom xoom los ntawm kev ua kom zoo dua cov txheej txheem raws li cov lus teb tiag tiag.

 

Kev lees paub ntawm cov kab qhia teeb acrylic thiab cov kab qhia teeb PMMA suav nrog ntau qhov kev tshuaj xyuas qhov ntev. Qhov tseeb ntawm qhov ntev tau txheeb xyuas siv cov tshuab ntsuas sib koom ua ke (CMM) thiab cov tshuab ntsuas teeb pom kev zoo, nrog rau kev kam rau siab tswj hwm hauv ± 0.015 hli rau cov nplaim teeb pom kev zoo tseem ceeb. Kev ua tau zoo ntawm teeb pom kev zoo tau lees paub los ntawm kev sim lub teeb xa mus, kev ntsuas kev sib xws, thiab kev txheeb xyuas qhov sib xws ntawm xim. Qhov zoo ntawm qhov chaw raug tshuaj xyuas rau qhov tsis zoo suav nrog cov kab ntws, cov cim dej, cov kab vuam, cov npuas dej, cov kab nyiaj, thiab kev hloov pauv warping - txhua yam uas tuaj yeem ua rau kev ua tau zoo ntawm teeb pom kev zoo thiab qhov zoo nkauj.

 

Rau cov ntawv thov tsheb, kev lees paub ntxiv suav nrog kev sim cua sov (los ntawm -40 ° C txog 85 ° C), kev sim UV kom paub tseeb tias tsis kam rau daj, kev sim kev co, thiab kev sim tshuaj tiv thaiv cov kua tsheb thiab cov tshuaj ntxuav. Ansix Tech khaws cov ntaub ntawv pov thawj suav nrog cov duab kos, cov lus qhia txog cov khoom tiav, cov npe teev cov qauv thov, thiab cov ntawv qhia kev xeem lees paub, kom ntseeg tau tias cov txheej txheem kev txhim kho pob tshab thiab kev ntsuas tau.

 

Kev Txhim Kho Cov Txheej Txheem Txhaj Tshuaj Molding: Kev Ua Haujlwm Zoo thiab Kev Tswj Tus Nqi

 

Kev txhaj tshuaj molding ntawm cov khoom siv acrylic teeb qhia txog cov teeb meem kev siv tshuab sib txawv uas Ansix Tech tau daws los ntawm kev ua kom zoo dua qub. PMMA raug ua tiav ntawm qhov kub yaj feem ntau yog li ntawm 220 ° C txog 290 ° C, xav tau kev tswj qhov kub kom raug kom tiv thaiv kev puas tsuaj ntawm cov khoom thaum xyuas kom meej tias muaj dej ntws txaus rau hauv cov ntu nyias thiab cov yam ntxwv micro-optical.

 

Kev tswj qhov kub ntawm pwm yog qhov tseem ceeb rau qhov zoo ntawm qhov muag. Qhov kub ntawm pwm siab dua ua rau qhov tiav ntawm qhov chaw thiab txo qhov kev ntxhov siab sab hauv tab sis ua rau lub sijhawm txias thiab lub sijhawm ntev dua. Cov kws ua haujlwm Ansix Tech ua kom qhov kub ntawm pwm zoo dua raws li qhov geometry ntawm qhov chaw thiab kev xaiv cov khoom siv, feem ntau tswj qhov kub ntawm pwm ntawm 60 ° C thiab 80 ° C rau PMMA lub teeb qhia kom sib npaug qhov zoo ntawm qhov muag nrog kev ua haujlwm zoo.

 

Kev txhaj tshuaj ceev thiab cov qauv siab tau raug kho kom zoo kom ua tiav qhov kev sau tiav yam tsis ua rau muaj kev ntxhov siab ntau dhau lossis tsim cov cim ntws. Rau cov kem coj teeb pom kev zoo tuab, qhov twg phab ntsa tuab yuav yog li ntawm 5mm txog 15mm, cov txheej txheem txhaj tshuaj xav tau kev saib xyuas tshwj xeeb kom tiv thaiv cov cim dej thiab cov qhov khoob sab hauv. Kev tuav lub siab thiab lub sijhawm tuav yuav tsum tau tswj hwm kom raug kom them rau cov khoom siv ntsws thaum qhov khoom txias, kom ntseeg tau tias muaj kev ruaj khov thiab tiv thaiv qhov tsis zoo ntawm qhov chaw.

 

Qhov kev ua kom lub sijhawm voj voog zoo dua yog tsom mus rau kev txo qhov txias, vim tias qhov txias feem ntau yog qhov ntev tshaj plaws ntawm lub voj voog txhaj tshuaj molding. Los ntawm kev tsim cov channel txias thiab kev tswj qhov kub pwm zoo tshaj plaws, Ansix Tech ua tiav qhov kev txo lub sijhawm voj voog ntawm 15 txog 30 feem pua. Cov kev txo no txhais tau tias muaj kev tsim khoom ntau ntxiv thiab cov nqi ib feem qis dua.

 

Cov Tswv Yim Txo Nqi: Txo Cov Nqi Nyuaj Los Ntawm Kev Txhim Kho Kom Zoo

 

Ib qho ntawm Ansix Tech cov lus pom zoo tseem ceeb tshaj plaws yog nws lub peev xwm los txo cov nqi nyuaj ntawm cov khoom siv coj teeb los ntawm kev ua kom zoo dua qub thoob plaws ntau qhov ntau thiab tsawg. Lub tuam txhab lub chaw ua haujlwm pwm tau ua tiav cov txiaj ntsig zoo kawg nkaus los ntawm kev txo cov nqi tag nrho, txo qhov sib piv ntawm tus nqi rau cov khoom tsim tawm los ntawm 48 feem pua ​​​​​​los ntawm xyoo 2022.

 

Kev txo nqi khoom siv yog ua los ntawm kev xaiv cov resin zoo thiab kev ua kom zoo dua. Tsis txhob ua raws li cov qib txheem, Ansix Tech engineers ua qhov kev tshuaj xyuas kom meej kom paub cov khoom siv uas ua tau raws li txhua yam kev xav tau - kev pom tseeb ntawm qhov muag, kev tiv thaiv thermal, kev ua kom zoo ntawm cov qauv - ntawm cov nqi khoom siv raw qis dua. Hauv ib qhov project pwm teeb, kev sim thiab prototyping qhia tau hais tias kev sib xyaw PC / ABS zoo tshaj plaws tuaj yeem ua tau raws li txhua yam kev xav tau kev ua tau zoo thaum txo cov nqi khoom siv raw los ntawm 15 txog 20 feem pua ​​piv rau cov qib PC txheem.

 

Kev ua kom cov txheej txheem ua haujlwm tau zoo txo ​​cov nqi ib feem los ntawm lub sijhawm luv dua thiab cov zis ntau dua. Kev siv cov thev naus laus zis txias conformal, kev tsim lub rooj vag zoo tshaj plaws, thiab kev tswj cov txheej txheem kom meej ua rau cov voj voog sai dua yam tsis muaj kev cuam tshuam rau qhov zoo. Cov qauv pwm ntau qhov chaw ua rau cov zis ntau dua ib teev ntawm lub tshuab, faib cov nqi ruaj khov rau ntau qhov chaw thiab txo cov nqi ntawm cov khoom.

 

Kev txhim kho cov txiaj ntsig thawj zaug yog lwm yam tseem ceeb uas ua rau tus nqi kim heev. Los ntawm kev txheeb xyuas thiab daws cov teeb meem uas yuav tshwm sim los ntawm kev tshuaj xyuas DFM thiab kev sim ua pwm ua ntej pib tsim khoom, Ansix Tech yuav luag tshem tawm cov haujlwm rov ua dua, pov tseg, thiab rov tshuaj xyuas dua. Qhov tsis zoo ntawm kev tsim qauv uas pom ntawm theem sim siv cuab yeej tuaj yeem raug nqi ntau pua txhiab daus las thiab ntau lub hlis ntawm kev ncua sijhawm; kev tsim qauv zoo tiv thaiv cov txiaj ntsig kim no.

 

Kev siv hluav taws xob zoo thiab kev txo cov khoom pov tseg kuj pab txuag tau nyiaj. Cov txheej txheem khiav zoo tshaj plaws txo cov khoom pov tseg, thaum kev siv tshuab zoo thiab kev tswj cov txheej txheem txo qis kev siv hluav taws xob rau ib feem. Lub tuam txhab txoj hauv kev txo nqi tag nrho - daws cov khoom siv, cov txheej txheem, thiab qhov zoo tib lub sijhawm - muab kev txuag nyiaj ntau rau cov neeg siv khoom.

 

Peev Xwm Tsim Khoom thiab Kev Lees Paub Txog Kev Xa Khoom

 

Ansix Tech lub peev xwm los nthuav dav ntau lawm los ntawm kev khiav prototype mus rau kev tsim khoom ntau yog txhawb nqa los ntawm cov khoom siv tsim khoom loj. Lub tuam txhab ua haujlwm plaub lub chaw tsim khoom thoob plaws Suav teb thiab Nyab Laj, nruab nrog tag nrho 260 lub tshuab txhaj tshuaj molding xws li 30 tons txog 2,800 tons ntawm clamping force. Cov hom tshuab loj suav nrog cov tuam txhab tsim khoom Nyiv Pooj Fanuc, Sumitomo, Toshiba, Nissei, lub tuam txhab tsim khoom German Arburg (feem ntau rau cov kua silicone txhaj tshuaj molding), thiab lub tuam txhab tsim khoom hauv Suav teb Haitian.

 

Cov tshuab sib txawv no ua rau Ansix Tech tuaj yeem ua cov haujlwm ntawm ntau qhov ntsuas thiab qhov nyuaj nrog kev txawj ntse sib npaug. Cov qauv khiav tuaj yeem ua tiav ntawm cov tshuab me me rau kev tig rov qab sai, thaum cov khoom ntau hloov mus rau cov tshuab loj dua uas tau teeb tsa rau kev ua haujlwm zoo tshaj plaws. Lub tuam txhab lub peev xwm tsim khoom loj hlob ntawm 30 txog 5,500 tuj molding presses, ua kom muaj kev ywj pheej kom haum rau cov neeg siv khoom xav tau.

 

Lub sijhawm xa khoom sai tshaj plaws ntawm 3 txog 4 lub lis piam yog ua tiav los ntawm kev tsim khoom siv sib xyaw ua ke thiab cov txheej txheem ntim khoom tsis siv neeg. Cov khoom siv tsim khoom los ntawm Mikron, Makino, thiab Frank yog siv rau kev tsim pwm precision, nrog rau kev tswj hwm kev kam rau siab hauv ± 0.002 hli. Lub peev xwm ua kom raug no ua kom ntseeg tau tias txawm tias qhov xav tau ntawm qhov chaw pom kev zoo tshaj plaws tuaj yeem ua tau raws li qhov xav tau ntawm cov khoom siv ntau.

 

Lub tuam txhab txoj kev sib koom ua ke—kev tswj hwm tag nrho cov saw hlau muaj nqis los ntawm kev sab laj tsim qauv thawj zaug thiab kev tshawb fawb txog cov khoom siv los ntawm kev tsim pwm kom raug mus rau kev tsim khoom ntau—ua rau muaj kev ntseeg siab zoo thiab lav xa khoom raws sijhawm. Qhov kev paub txog kev txawj ntse no tso cai rau Ansix Tech kom txo tus nqi tag nrho ntawm kev muaj thaum tswj hwm qhov zoo thiab kev xa khoom uas cov tuam txhab OEM tsheb thoob ntiaj teb thiab cov neeg muab khoom Tier-1 xav tau.

 

Kev Paub Txog Kev Lag Luam thiab Kev Ntseeg Tau Zoo

 

Nrog ntau tshaj 28 xyoo ntawm kev paub txog kev tsim khoom tshwj xeeb, Ansix Tech tau khaws cov kev txawj ntse tob hauv ntau yam lag luam thiab cov ntawv thov. Lub tuam txhab cov khoom lag luam suav nrog cov tshuab teeb pom kev zoo hauv tsheb suav nrog lub teeb taub hau tsheb, lub teeb tom qab, thiab lub teeb sab hauv tsev; cov khoom siv hluav taws xob rau cov neeg siv khoom suav nrog cov teeb pom kev zoo thiab cov teeb qhia teeb; cov khoom siv kho mob uas xav tau cov khoom siv kho qhov muag nrog kev huv thiab kev ua haujlwm zoo; thiab cov kev daws teeb meem teeb pom kev zoo rau kev lag luam thiab kev nyob hauv tsev.

 

Qhov kev paub dhau los no ua rau Ansix Tech tuaj yeem kwv yees cov teeb meem uas cov chaw tsim khoom tsis muaj kev paub dhau los yuav tsis quav ntsej. Pab pawg engineering ntawm lub tuam txhab nkag siab tias rau PMMA lub teeb qhia, qhov kev pheej hmoo ntawm kev tawg ntawm kev ntxhov siab thiab kev pom kev ntawm cov kab vuam yuav tsum tau daws los ntawm kev tsim lub rooj vag siab heev thiab kev tshuaj xyuas ntws. Lawv paub tias rau PC lub teeb qhia hauv kev siv tsheb, kev tswj hwm qhov pom tseeb thaum ua tiav qhov cuam tshuam tsim nyog yuav tsum tau xaiv cov khoom siv zoo thiab kev ua kom zoo dua.

 

Cov ntaub ntawv keeb kwm ntawm lub tuam txhab suav nrog kev ua tiav cov haujlwm ua tiav rau cov tuam txhab tsim tsheb loj hauv Tebchaws Europe, cov neeg muab khoom tsheb Tier-1, thiab cov khoom siv hluav taws xob rau cov neeg siv khoom. Txhua qhov project tau pab txhawb rau lub hauv paus kev paub tob zuj zus uas qhia txog kev txhim kho tas mus li hauv kev coj ua tsim qauv, cov txheej txheem tsim khoom, thiab cov txheej txheem kev lees paub zoo.

 

Xaus Lus: Kev Koom Tes rau Kev Zoo Tshaj Plaws ntawm Optical

 

Qhov kev tshaj tawm ntawm Ansix Tech qhov project tshwj xeeb rau Acrylic Light Guide Columns thiab PMMA Light Guide Strips sawv cev rau ntau tshaj li kev nthuav dav ntawm kev tsim khoom. Nws qhia txog lub tuam txhab txoj kev cog lus los muab kev daws teeb meem dav dav, muaj txiaj ntsig rau qhov kev thov thoob ntiaj teb rau cov khoom siv kho qhov muag precision.

 

Rau cov neeg siv khoom, qhov tseem ceeb ntawm kev koom tes nrog Ansix Tech nthuav dav tshaj qhov kev xa khoom. Nws txhais tau tias nkag mus rau ntau xyoo ntawm kev txawj ntse tshwj xeeb hauv kev tsim khoom uas tuaj yeem ua kom zoo dua cov qauv tsim rau kev tsim khoom thiab kev siv nyiaj tsim nyog. Nws txhais tau tias cov lus qhia txog kev tshawb fawb txog cov khoom siv uas ua kom muaj kev xaiv polymer zoo tshaj plaws rau txhua daim ntawv thov tshwj xeeb. Nws txhais tau tias qhov zoo tau lees paub los ntawm kev sim ua tib zoo thiab kev tswj hwm cov txheej txheem suav lej. Nws txhais tau tias txo cov nqi nyuaj los ntawm kev ua kom zoo dua cov khoom siv, kev ua haujlwm zoo, thiab kev vam meej thawj zaug. Thiab nws txhais tau tias muaj peev xwm tsim khoom ntau ntxiv nrog kev xa khoom raws sijhawm los ntawm kev tsim khoom tsis muaj zog, kev sib xyaw ua ke.

 

Raws li kev lag luam polymer optics txuas ntxiv nws txoj kev loj hlob sai, tsav los ntawm kev thov nce ntxiv los ntawm tsheb, khoom siv hluav taws xob, thiab cov ntawv thov teeb pom kev zoo, Ansix Tech tau muab tso rau hauv qhov chaw ua tus pab cuam tseem ceeb rau OEMs thiab Tier-1 cov neeg muab khoom uas taug kev cov teeb meem kev lag luam thiab kev lag luam ntawm kev tsim khoom siv teeb pom kev zoo niaj hnub. Lub tuam txhab txoj hauv kev holistic, vertically integrated - tswj txhua qhov sib txawv los ntawm kev tsim qauv mus rau kev xa khoom - xa tsis yog tsuas yog qhov chaw, tab sis kev ntseeg siab thiab tus nqi ntev rau cov neeg siv khoom thoob ntiaj teb.

 

 

 

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog Acrylic Light Guide Columns thiab PMMA Light Guide Strips, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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