LCP annular siv pwm puag

LCP annular siv pwm puag

 

Kev Tsim Kho Kom Zoo: Sab Hauv Ansix Tech's High-Stakes LCP Annular Belt Base Mold Project

 

RAU KEV TSO CAI TAM SIM NO

 

Hauv lub ntiaj teb kev tsim cov polymer siab heev, kev tsim ib lub pwm nyuaj tuaj yeem yog qhov sib txawv ntawm kev ua lag luam thiab kev tsis siv lawm. Tsis muaj qhov twg qhov no pom tseeb dua li hauv kev tsim cov khoom siv Liquid Crystal Polymer (LCP), cov ntaub ntawv hwm rau lawv lub zog tshwj xeeb, kev ruaj khov thermal, thiab miniaturization peev xwm hauv 5G, tsheb, thiab kev lag luam kho qhov muag. Nyob rau pem hauv ntej ntawm qhov kev thov no yog Ansix Tech, tus kws tshaj lij txhaj tshuaj molding daws teeb meem, uas nws qhov kev ua tiav tsis ntev los no ntawm qhov project pwm annular siv lead ua piv txwv txog qhov ntsuas tshiab hauv kev tsim qauv sib xyaw, kev tsim khoom tsim nyog, thiab lub sijhawm sai sai rau kev ua lag luam.

 

Qhov kev tshawb nrhiav tob tob no tshawb nrhiav Ansix Tech txoj hauv kev holistic rau qhov project, txij li lub tswv yim pib mus rau qhov xa khoom kawg, piav qhia txog kev ua haujlwm nruj thiab kev txiav txim siab zoo uas tso cai rau lawv xa cov kev ntseeg siab thiab tus nqi tsis muaj qhov sib piv, tsav tsheb txo qis tus nqi ntawm cov khoom tseem ceeb rau lawv cov neeg siv khoom.

 

Qhov Kev Sib Tw: Kev Tsim Kho Kom Zoo Tshaj Plaws rau Ib Qho Tseem Ceeb

Qhov project no tsom mus rau lub hauv paus siv LCP annular - ib qho khoom siv nyias, zoo li lub nplhaib uas muaj cov kev cai nruj rau kev ruaj khov ntawm qhov ntev, qhov tiaj tus, thiab kev ua haujlwm kub siab. Siv rau hauv kev sib dhos optical thiab kev kaw qhov tseeb, txhua qhov tsis zoo hauv qhov khoom - xws li warpage, cov cim poob, lossis kev ntxhov siab sab hauv - tuaj yeem ua rau muaj kev puas tsuaj ntawm lub cev. Tus neeg siv khoom xav tau pwm uas muaj peev xwm tsim tau ntau lab qhov khoom nrog micron-level consistency, lub voj voog prototyping sai rau kev txheeb xyuas tsim, thiab cov txheej txheem tsim khoom kawg kom zoo tshaj plaws rau kev ua haujlwm zoo tshaj plaws thiab tus nqi qis tshaj plaws.

 

Theem 1: Kev Tsim Qauv Tseem Ceeb thiab Kev Pom Zoo Virtual

Cov txheej txheem ntawm Ansix Tech pib ua ntej txiav hlau. Lub hauv paus tsim ntawm txoj siv sia annular, tau txais hauv hom ntawv CAD, dhau los ntawm kev tshuaj xyuas Design for Manufacturability (DFM). Cov kws ua haujlwm tshuaj xyuas qhov sib npaug ntawm phab ntsa, lub kaum sab xis, thiab cov khoom siv ua kom muaj kev ntxhov siab, qhia txog kev hloov kho me me kom ntseeg tau tias muaj zog.

 

Tib lub sijhawm ntawd, Mold Flow Analysis (DFM) raug siv los ntawm kev siv software simulation siab heev. Lub sijhawm prototyping virtual no yog qhov tseem ceeb rau LCP, ib yam khoom uas paub txog nws tus cwj pwm ntws anisotropic. Cov kws tshuaj ntsuam xyuas simulate tus qauv sau, kev faib tawm siab, thiab qhov txias txias los kwv yees qhov tsis zoo.

 

"Qhov kev sim ua qauv qhia txog kev pheej hmoo ntawm cov kab vuam tsim ntawm qhov sib tshuam tseem ceeb," piav qhia Li Wei, Ansix Tech's Lead Design Engineer. "Los ntawm kev tsiv lub rooj vag thiab kho qhov system khiav, peb tshem tawm qhov tsis zoo hauv online, txuag tau ntau lub lis piam ntawm kev sim thiab ua yuam kev thiab kev kho pwm kim heev."

 

Theem 2: Kev Xaiv Khoom Siv Zoo - Kev Sib Npaug ntawm Kev Ua Tau Zoo thiab Kev Lag Luam

Kev xaiv cov khoom siv yog qhov tseem ceeb ntawm tus nqi thiab kev ua tau zoo. LCPs yog ib chav kawm ntawm cov polymers nrog cov qauv molecular tshwj xeeb, muab cov viscosity qis rau kev sau cov phab ntsa nyias, tiv taus cua sov siab, thiab ruaj khov zoo heev. Rau qhov project no, Ansix Tech pom zoo LCP CM831B, qib tshwj xeeb rau kev siv optical.

 

"Cov qauv CM831B muab cov khoom siv thermal thiab mechanical tsim nyog thaum muab cov yam ntxwv zoo tshaj plaws," Dr. Chen, Tus Kws Tshwj Xeeb Khoom Siv ntawm Ansix Tech tau hais. "Qhov tseem ceeb tshaj, los ntawm kev siv peb cov kev sib raug zoo yuav khoom ntau thiab kev paub tob txog lwm yam khoom siv, peb tau txheeb xyuas qib no ua qhov kev daws teeb meem zoo tshaj plaws. Peb zam kev teev cov resins zoo tshaj plaws tsis tsim nyog, uas ncaj qha txo cov nqi khoom siv ntawm tus neeg siv khoom ib feem - ib qho tseem ceeb hauv kev tsim khoom ntau."

 

Theem 3: Lub cev ntawm ib tug Mould meej

Lub pwm nws tus kheej yog ib qho txuj ci tseem ceeb ntawm kev tsim kho, nrog txhua lub kaw lus tsim los rau kev ua haujlwm ntev, kev ua haujlwm raug, thiab kev ua haujlwm zoo.

 

Kev Xaiv Hlau Pwm: Rau cov qhov thiab cov cores uas raug kev kub siab thiab kev sib txhuam LCP ntws, Ansix Tech tau xaiv Stavax ESR (S136) stainless hlau pwm. Nws qhov kev ua kom zoo nkauj, kev tiv thaiv corrosion zoo heev, thiab kev sib zog sib xws ua kom lub neej ntev thiab tswj qhov zoo ntawm qhov chaw ntau lab lub voj voog. Rau cov khoom tsis tseem ceeb, cov hlau ua ntej-hardened zoo li P20 yog siv los tswj tag nrho Tus nqi pwm.

 

Lub Tshuab Txias & Cov Dej Channels: Kev txias zoo yog qhov tseem ceeb rau kev tswj lub sijhawm voj voog thiab qhov khoom tawg. Ansix Tech tsim lub network conformal cooling channel uas ua raws li cov duab ntawm lub hauv paus annular siv. Txoj hauv kev tshiab no, ua tiav los ntawm kev siv tshuab siab heev, ua kom muaj kev rho tawm cua sov sib npaug, txo lub sijhawm txias los ntawm kwv yees li 30% piv rau cov channel drilled ib txwm muaj thiab txhim kho qhov tiaj tus ntawm qhov khoom.

 

Cov Txheej Txheem Khiav, Rooj Vag, thiab Kev Tawm: Ib lub tshuab khiav kub nrog cov nozzles tswj qhov kub thiab txias tau teev tseg kom tshem tawm cov khib nyiab sprue thiab tswj qhov kub yaj tas li. Lub rooj vag pin-point tau xaiv rau nws qhov tawg huv si thiab tsawg kawg nkaus vestig, tseem ceeb rau qhov zoo nkauj thiab qhov chaw ua haujlwm ntawm qhov khoom. Lub tshuab tawm siv kev sib xyaw ua ke ntawm cov tes tsho ejectors thiab cov cua poppets kom maj mam tab sis meej tso tawm qhov mos mos, nyias-phab ntsa yam tsis muaj kev cuam tshuam.

 

Theem 4: Kov Yeej Cov Teeb Meem Kev Tsim Khoom Thiab Kev Ua Khoom

Kev txhais cov qauv tsim los ua qhov tseeb muaj ntau yam teeb meem. Kev siv tshuab ua cov kav dej txias conformal xav tau 5-axis CNC milling thiab Electrical Discharge Machining (EDM) kom tau cov ntsiab lus zoo tshaj plaws. Kev txhuam kom zoo rau cov qhov chaw ntawm lub qhov yuav tsum tau ua kom tiav tes zoo li daim iav #A1, tiv thaiv kom tsis txhob lo thiab ua kom qhov chaw zoo meej.

 

"Qhov xwm txheej anisotropic ntawm LCP txhais tau tias kev taw qhia molecular thaum lub sijhawm ntws ncaj qha cuam tshuam rau qhov kawg ntawm cov khoom siv kho tshuab," tus Thawj Coj Tsim Khoom Zhang Hao tau hais. "Peb qhov kev tshuaj xyuas cov pwm ntws tau muab rau peb daim ntawv qhia, tab sis kev kho kom zoo dua qhov ceev ntawm kev txhaj tshuaj, lub siab ntim khoom, thiab qhov kub ntawm pwm yog ib qho kev kos duab. Peb tau ua qhov Tsim Qauv ntawm Kev Sim (DoE) los xauv cov kev teeb tsa uas txo qis kev taw qhia ua rau muaj kev sib txhuam thaum ua kom muaj zog tshaj plaws."

 

Theem 5: Kev Txhim Kho Cov Txheej Txheem kom Ua Tau Zoo thiab Tswj Tus Nqi

Ansix Tech txoj kev cog lus rau kev txo nqi ci ntsa iab hauv kev ua kom cov txheej txheem zoo dua. Txhua ob vib nas this uas raug txiav tawm ntawm lub sijhawm voj voog txhais tau tias yuav txuag tau nyiaj ntau dua li kev tsim khoom ntau lab.

 

Txo Lub Sijhawm Ua Haujlwm: Los ntawm kev tsim cov kav dej txias kom zoo thiab kev tswj qhov kub kom raug, theem txias tau txo qis. Ntxiv mus, kev sib koom ua ke ntawm kev rho tawm cov khoom siv robotic thiab kev tshuaj xyuas hauv tshuab tau tsim kom muaj lub cell tsim khoom sai thiab tsis muaj teeb meem.

 

Kev Txo Cov Khoom Pov Tseg: Lub qhov rais txheej txheem ruaj khov uas tau txheeb xyuas los ntawm DoE, ua ke nrog lub kaw lus khiav kub, yuav luag tshem tawm cov khoom pov tseg los ntawm cov sprues thiab txo cov nqi tsis lees txais kom qis dua 0.5%.

 

Kev Siv Hluav Taws Xob Zoo: Kev siv cov tshuab txhaj tshuaj yas uas siv hluav taws xob tag nrho rau kev tsim khoom, uas paub txog lawv qhov kev ua haujlwm raug thiab kev siv hluav taws xob tsawg dua piv rau cov tshuab hydraulic, ua rau txo qis tus nqi ua haujlwm.

 

"Los ntawm kev tawm tsam qhov tsis ua haujlwm zoo tag nrho—hauv lub sijhawm ua haujlwm, kev siv khoom siv, lub zog, thiab kev ua haujlwm—peb tsis yog tsuas yog ua pwm xwb; peb tsim cov txheej txheem tsim khoom uas pheej yig," Zhang Hao hais. "Qhov no yog qhov uas peb xa cov nyiaj txuag tau zoo tshaj plaws rau peb cov neeg siv khoom."

 

Theem 6: Kev Ntsuam Xyuas Zoo Tsis Muaj Kev Txom Nyem

Kev zoo yog muab tso rau hauv txhua theem. Kev tshuaj xyuas thawj zaug ntawm cov khoom prototype siv Coordinate Measuring Machines (CMM) los xyuas txhua qhov tseem ceeb piv rau CAD qauv. Thaum lub sijhawm tsim khoom, kev tswj cov txheej txheem suav lej (SPC) saib xyuas cov yam ntxwv tseem ceeb hauv lub sijhawm tiag tiag. Txhua pawg ntawm cov siv annular siv tau dhau los ntawm kev sim rau qhov tiaj tus, lub zog tensile, thiab kev tiv taus cua sov, nrog rau kev taug qab tag nrho rov qab mus rau qhov ntau lawm.

 

Theem 7: Ntim Khoom thiab Xa Khoom Sai

Nkag siab tias cov pwm yog ib qho khoom tseem ceeb, Ansix Tech xa nws mus rau hauv lub thawv uas haum rau koj, uas muaj cov tshuaj desiccant los tiv thaiv xeb. Tag nrho qhov project, txij li thaum tsim tiav mus txog rau thaum xa cov pwm uas npaj txhij rau kev tsim khoom, tau ua tiav hauv lub sijhawm luv luv - ib qho kev ua tiav uas ua tau los ntawm kev ua tiav ntawm kev tsim qauv, kev yuav khoom siv, thiab kev tsim khoom, thiab ib pab neeg uas tau dhau los ua cov teeb meem zoo sib xws ntau zaus.

 

Ansix Tech: Ib Tus Khub Ua Los Ntawm Kev Paub Thiab Tus Nqi

Qhov project pwm LCP annular siv lub hauv paus tsis yog kev vam meej ib leeg xwb tab sis yog kev xav txog Ansix Tech lub tswv yim tseem ceeb. Nrog ntau tshaj 15 xyoo ntawm kev tshwj xeeb hauv kev ua haujlwm siab polymer molding, tshwj xeeb tshaj yog LCP thiab PPS, lub tuam txhab tau khaws cia ntau yam kev paub tsis meej. Qhov kev paub no tso cai rau lawv kwv yees cov teeb meem, ua kom yooj yim cov kev daws teeb meem, thiab txiav txim siab paub txog qhov sib npaug ntawm kev ua tau zoo ntawm kev siv tshuab nrog kev ua lag luam.

 

"Peb lub hom phiaj yog ua tus khub koom tes tsim khoom muaj nqis, tsis yog tsuas yog tus neeg muab pwm xwb," CEO Wang Feng xaus lus. "Peb nqis peev peb cov kev txawj ntse ua ntej kom txo qhov kev pheej hmoo ntawm peb cov neeg siv khoom cov haujlwm thiab tsim kom muaj kev ua haujlwm zoo rau hauv DNA ntawm cov txheej txheem tsim khoom. Qhov tshwm sim yog cov khoom zoo tshaj plaws xa tuaj nrog tus nqi qis dua ntawm kev muaj. Hauv qhov kev sib tw niaj hnub no, qhov ntawd tsis yog qhov zoo xwb - nws yog qhov tsim nyog."

 

Qhov kev siv LCP annular siv pwm ua tiav yog ib qho pov thawj rau txoj hauv kev no, ua pov thawj tias nyob rau hauv lub ntiaj teb kev txhaj tshuaj molding uas muaj kev ntsuas qhov tseeb, cov kev daws teeb meem zoo tshaj plaws kuj yog cov muaj zog tshaj plaws hauv kev lag luam.

 

Txog Ansix Tech:

Ansix Tech yog ib lub tuam txhab ua lag luam loj hauv kev tsim cov pwm yas uas muaj zog heev, tshwj xeeb hauv kev tsim cov pwm nyuaj rau cov yas engineering xws li LCP, PPS, thiab PEEK. Nrog rau kev muaj peev xwm sib xyaw ua ke xws li kev tsim qauv, kev sim ua qauv, kev tsim khoom, thiab kev ua kom zoo dua qub, Ansix Tech mob siab rau kev pab cov neeg siv khoom kom ua tiav kev ntseeg tau, zoo, thiab kev siv nyiaj tsawg hauv lawv cov haujlwm polymer uas xav tau ntau tshaj plaws.

 

 

 

 

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog LCP annular siv pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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