Ibumba rikingira icyuma gikingira radar y'imodoka

Ubwishingizi bw'amakuru akoreshwa mu gukingira imodoka (radar bracket)Hejuru y'Ibihumyo

 

Uburyo bwo gukora neza: Uburyo Ansix Tech Engineers bakwizerwa kandi bagagabanya ibiciro mu buryo bw'ingenzi Ifu y'imodokakuri

KUGIRA NGO BIKORESHWE AHITA

Dongguan, mu Bushinwa – Mu rwego rwo hejuru rw’inganda zigezweho z’imodoka, aho sisitemu zigezweho zo gufasha abashoferi (ADAS) zitakiri iz’akataraboneka ahubwo ari ibintu bisanzwe byitezweho, kwizerana kwa buri gice ni ingenzi cyane. Ishingiro ry’izi sisitemu zirokora ubuzima ni radar y’imodoka, uburyo bwo kugenzura ubwikorezi bw’imodoka bukoresha amaso, kumenya aho umuntu atabona, no gufunga byihutirwa. Gukingira iki gikoresho cy’ikoranabuhanga ni igice gifite uburyo bworoshye bwo gushuka: igifuniko cy’urukuta rwa radar. Ikorwa ryacyo ni uruhurirane rw’ubuhanga buhanitse, ubumenyi bw’ibikoresho, no kugenzura imikorere. Ku mucuruzi umwe wo ku isi w’imodoka wa Tier-1, gushaka ibumba ridafite inenge kandi rihendutse kuri iki gice cy’ingenzi byatumye haboneka Ansix Tech, inzobere mu gushushanya injection neza cyane. Iyi ni inkuru y’uwo mushinga—gusesengura mu buryo bwimbitse uburyo ubuhanga buhindura igishushanyo kikajya mu kuri kuramba kandi kuhendutse.

 

Ingufu: Gushushanya Inshingano Itaraboneka

Igipfukisho cy’urukiramende rw’imodoka kiruta kure umupfundikizo wa pulasitiki. Ni ubwirinzi bw’ibanze ku bidukikije bibi: imyanda yo mu muhanda, ikirere kibi cyane, imirasire ya UV, ikwirakwizwa n’ibinyabutabire (biva ku munyu wo mu muhanda n’ibintu bisukura), hamwe n’ubushyuhe bwinshi. Muri icyo gihe, kigomba kuba gifite imiterere y’amashanyarazi ku miterere ya electromagnetic, gikomeye mu miterere ya electromagnetic kugira ngo gishobore kwihanganira guhindagura no gutsindwa, kandi gihamye mu buryo bungana kugira ngo gikomeze guhuza neza imiterere y’ibikoresho by’ikoranabuhanga.

 

Umushinga wa Ansix Tech watangiye n'isesengura ryuzuye rya Design for Manufacturability (DFM) ry'icyitegererezo cya 3D cy'umukiriya. Igice cyari gifite inkuta nto kandi zihamye kugira ngo bigabanye ikoreshwa ry'ibikoresho n'uburemere, imiyoboro yo gushyiraho ibikoresho hamwe n'imyobo ihamye yo gushyiramo ibice, hamwe n'ingufu zikomeye kandi zikora mu kirere. "Inshingano yacu ya mbere," Michael Chen, Injeniyeri Mukuru w'Umushinga muri Ansix Tech, asobanura, "ni ukubaha imikorere y'igice mu gihe tubaza buri gice kugira ngo tumenye neza uburyo gihinduka. Dusesengura inguni zo mu gitereko, ubwinshi bw'urukuta, n'imiterere y'imbavu kugira ngo twirinde ubwinshi bw'imihangayiko, ibimenyetso byo kumanuka, n'inenge zishobora kwangiza ubuziranenge bw'igifuniko cyangwa imikorere ya radar."

 

Kwemeza Virtual: Isesengura ry'ibishushanyo mbonera n'isesengura ry'umuyoboro w'amazi

Mbere yuko garama imwe y'icyuma icibwa, igishushanyo cyakozwe mu buryo bukomeye bwo gushushanya hakoreshejwe ikoranabuhanga. Bakoresheje porogaramu igezweho yo kwigana (nka Moldflow cyangwa Moldex3D), injeniyeri za Ansix Tech bakoze isesengura ryimbitse ry'uburyo bwo gupima (DFM). Ubu buryo bwo gupima ni ingenzi cyane mu guhanura no gukemura ibibazo mu rugendo rwa pulasitiki mu ibumba.

 

Isesengura ryagaragaje imiterere y’ibyuzura kugira ngo harebwe ko amazi atembera neza, hirindwa imitego y’umwuka n’imirongo yo gusudira mu bice by’ingenzi. Ryahanuye ibisabwa mu gupakira, igihe cyo gukonjesha, kandi, icy’ingenzi, kugabanuka kw’igice no guhindagurika. Kugira ngo igipfukisho gikenera ubuziranenge bungana gutyo, guhanura kugabanuka k’ubushyuhe byari ingenzi cyane. Iyi simulation yemereye injeniyeri guhindura aho amarembo aherereye, guhindura imiterere y’imiyoboro yo gukonjesha, no kunoza ibipimo by’imikorere mu buryo bwa mudasobwa, bikagabanya ibyumweru byinshi byo kugerageza no gukora amakosa.

 

Chen agira ati: "Isesengura ry'uruhererekane rw'ibihumyo neza ntiririnda gusa inenge; ni ryo shingiro ryo kunoza igihe cy'uruziga." "Mu kwemeza ko kuzuza neza, kuringaniye no gukonjesha vuba kandi ku buryo bumwe, twubaka ADN y'ibihumyo neza, bigatuma ikiguzi cy'ibihumyo kigabanuka."

 

Ishingiro: Guhitamo ibikoresho by'ingamba

Guhitamo ibikoresho bya pulasitiki ni inkingi y'ingenzi mu mikorere n'ikiguzi. Kuri iyi ngingo ya radar, nyuma yo gusuzuma ibisabwa n'abakiriya n'ibipimo ngenderwaho by'inganda, Ansix Tech yatanze inama yo gukoresha Polyamide 66 ifite 30% bya fibre y'ibirahure (PA66-GF30).

 

Imiterere n'Ibiranga Ibikoresho: PA66 (Nylon 66) itanga umwimerere mwiza: imbaraga nyinshi za mekanike, gukomera cyane, no kurwanya ubushyuhe (gukoresha buri gihe kugeza kuri ~120-140°C) n'imiti. Gukomeza fibre y'ikirahure ya 30% ni byo bihindura ibintu. Yongera cyane gukomera (gufata no guhindagurika), igabanya ingano y'ubushyuhe (ingenzi ku guhagarara neza hagati ya -40°C na 85°C), kandi ikongera ubushobozi bwo kudahagarara. Ibi bituma agasanduku gakomeza kuba gafite ishusho n'imbaraga zo gufunga, bigatuma sensor ya radar ihora igororotse neza.

Impamvu yihariye n'Ikiguzi: Mu byiciro bitandukanye bya PA66-GF30, Ansix Tech yahisemo uburyo bwiza kandi bushoboka mu bucuruzi buturutse ku mucuruzi ukomeye (urugero, BASF Ultramid® cyangwa DuPont Zytel®). Inama yirinze gukabya ibiciro by'igiciro cyo hejuru aho bitari ngombwa, ahubwo yibanda ku ibiciro bifite ubuhanga buhanitse kandi bushobora gutunganywa kuri ubu buryo bwihariye. Linda Wang, Impuguke mu by'Amasoko n'Ibikoresho muri Ansix Tech, agira ati: "Ikiguzi cy'ibikoresho ni ikintu gikomeye cyane." "Ntitugura gusa ibiri ku rupapuro rw'igenamigambi; dusesengura niba 25% cyangwa 35% by'ibipimo bya GF bikenewe koko, cyangwa niba ipaki yihariye yo kubungabunga ubushyuhe idakenewe. Ubu buryo bwo gutoranya ibikoresho bushobora kugabanya ikiguzi cy'ibikoresho fatizo ho 5-15% hatabayeho kwangiza imikorere."

 

Gucura Igikoresho: Igishushanyo mbonera cy'ibihumyo n'uburyo bwo guhitamo ibyuma

Hamwe n'igishushanyo mbonera cy'ibice n'ibikoresho byemejwe, intego yimuwe ku ibumba ubwaryo—igikoresho gifite umwobo umwe kandi gikoresha neza cyane.

 

Guhitamo Ibyuma by'Ibumba: Ku gice cyo hagati n'icyumba, Ansix Tech yahisemo ibyuma by'Ibumba byahoze bikonjeshwa mbere, nka SS420 cyangwa STAVAX. Iri hitamo ripima kuramba, kudatwarwa n'ingufu, no gusugutishwa. Imiterere yabyo ni ingenzi mu gukumira ingese mu miyoboro ikonjesha, bishobora gutuma ubushyuhe budakwirakwira neza ndetse n'inenge z'ibice byabyo. Imiterere yabyo yahoze ikonjeshwa mbere (hafi ya 30-36 HRC) ituma ikorwa kugeza ku nduriramuco itaziguye, ni ingenzi ku bwiza bw'igice no kwirinda ko ibikoresho bigumana, mu gihe bigumana ubukana buhagije kugira ngo bikore igihe kirekire.

 

Igishushanyo mbonera cya sisitemu z'ingenzi:

 

Sisitemu yo Gukonjesha/Imiyoboro y'Amazi: Gukonjesha kimwe ntabwo bishobora kuganirwaho kugira ngo bigenzure igihe cyo gukonjesha n'igihe cyo gukonjesha. Ansix Tech yakoze uburyo bwo gukonjesha busanzwe, bufite imiyoboro ikurikira imiterere y'igice uko bishoboka kose. Ibi bituma ubushyuhe bungana buva mu mashanyarazi manini n'inkuta nto icyarimwe, bigabanya imihangayiko y'imbere kandi bigabanya igihe cyo gukonjesha kugeza kuri 20% ugereranije n'imiyoboro isanzwe itobowe neza.

 

Sisitemu yo Gutembera no Gufata Irembo: Sisitemu yo Gutembera ikonje ifite irembo rito. Irembo rito risiga ibisigazwa bike, ingenzi ku isura y'igipfukisho no kugabanya itunganywa nyuma yo gutunganya. Irembo ryakozwe neza kugira ngo rigabanye imyanda y'ibikoresho (sprue na runner bikongera gusya) mu gihe hakorwa ibishoboka byose kugira ngo ingufu ziyongere mu gihe cyo gupakira.

 

Sisitemu yo Gusohora: Hakozwe uruvange rw'udupira two gusohora n'udupira two gusohora amaboko. Udupira two gusohora amaboko dukoreshwa ku bintu binini byo mu mutwe kugira ngo dutange imbaraga zimwe zo gusohora nta guhindagurika. Igihe cyo gusohora n'uburyo bwo gusohora byapimwe neza kugira ngo igice gikomeye cyuzuye ikirahure gisohoke neza nta gufunga cyangwa ngo gihindure umweru.

 

Imbogamizi: Imbogamizi mu gukora no gutunganya ibumba

Gukora icyo gikoresho byari bifite imbogamizi zitandukanye. Ibice by'inkuta nto byasabaga gusya neza cyane no gukoresha imashini zisohora amazi mu buryo bugezweho (EDM) kugira ngo hagerwe ku buso bukenewe no ku rugero rukwiye (akenshi muri ± 0.02mm). Imiyoboro igoye yo gukonjesha yasabaga gucukura neza umwobo muremure no gufunga neza. Ikirahuri kinini cya PA66-GF30 kizwiho gukurura cyane, bigatuma icyuma gikomeye gikoreshwa ahantu hashobora kwangirika nko mu marembo no mu mbavu.

 

James Li, umuhanga mu gukora ibumba muri Ansix Tech, agira ati: "Uburyo bwo gukurura ibikoresho bya GF ni uburyo bwo kwica ibumba bucece." "Turwanya ibi tudakoresheje ibyuma bikomeye gusa, ahubwo dukoresheje ubuhanga bw'abahanga mu gutunganya ibumba butuma inzira zigenda neza, bikagabanya kwangirika no kwangirika mu gihe cy'ingendo ibihumbi amagana. Ibi byongera igihe cy'ibumba kandi bigakomeza kugira ubuziranenge, birinda kuvugurura ibikoresho bihenze ku mukiriya."

 

Imikorere yateguwe: Kuva ku cyuma gidafite ikintu kugeza ku gikoresho cyarangiye

Uburyo bwo gutunganya ibumba bwa Ansix Tech ni icyitegererezo cy'imikorere ihuriweho:

 

Igenamigambi ryimbitse ry’ibikorwa: Porogaramu ya CNC, igishushanyo mbonera cya electrode ya EDM, na gahunda z’igenzura birangizwa icyarimwe.

 

Imashini Zitoshye: Ibyuma byinshi bikurwaho hakoreshejwe imashini zigezweho za CNC.

 

Uburyo bwo Gutunganya Ubushyuhe (niba bukenewe): Ku byuma bitarakomera mbere.

 

Gutunganya no kurangiza: Kugera ku bipimo by'ingenzi n'ubuso.

 

EDM: Kurema imiterere y'ubuso, imitako igoye, n'imiterere myiza.

 

Gutunganya no guteranya: Gutunganya hakoreshejwe intoki na CNC ku buryo bwihariye, hagakurikiraho guteranya sliders, lifters, na systeme yo gusohora.

 

Igerageza n'Igenzura (T1): Ibumba rishyirwa mu mashini itera inshinge. Amasasu y'ibanze akoreshwa mu kugenzura ubwiza, ingano, n'uko imiterere imeze.

 

Gutunganya no Kwemeza Icyitegererezo: Hashingiwe ku bisubizo bya T1, hakorwa impinduka nto. Ingero zemewe zoherezwa ku mukiriya.

 

Ubuhanzi bwo Gutunganya: Imbogamizi mu Mikorere no Kunoza Imikorere

Gutera igice inshinge byazanye imbogamizi zabyo. Kugenzura ihindagurika ry'ibikoresho byuzuye ikirahure byari ingenzi cyane. Ibi byakemuwe binyuze mu buryo bwo gukonjesha bwari bwaragenwe mbere no kugenzura neza ubushyuhe bw'ibihumyo (gukomeza ubushyuhe buri hejuru kandi buhoraho bw'ibihumyo buri hagati ya 80-90°C na PA66).

 

Kunoza imikorere no kugenzura ibiciro byakomeje:

 

Kugabanya Igihe cy'Izenguruka: Sisitemu yo gukonjesha isanzwe ni yo yayoboye ibintu. Inyungu nyinshi zavuye mu kunoza umuvuduko wo gutera (wihuta bihagije kugira ngo wirinde gukonjesha imburagihe ariko ukagenzurwa kugira ngo wirinde gushyushya ibikoresho) ndetse n'umuvuduko/igihe cyo gupakira (bihagije kugira ngo byishyure gugabanuka hatabayeho gupakira cyane).

 

Kugabanya Scrap: Binyuze mu kugera ku buryo buhamye vuba bitewe no gukoresha simulation mbere y'igihe, ingano y'ibikoresho bitari spec byakozwe mu gihe cyo gushyiraho yagabanutse. Sisitemu ya cold runner, nubwo yoroshye kurusha hot runners, yanogejwe kugira ngo ibe ntoya uko bishoboka kose, bigabanye regrind.

 

Ingufu Zikoreshwa mu Buryo Bunoze: Gukoresha imashini ku bushyuhe buke bukenewe no kunoza igihe cyo kuyigarura bigabanya ikoreshwa ry'ingufu kuri buri gice.

 

Chen ashimangira ati: "Buri segonda rigabanya igihe cy'igare, buri kugabanywa kw'ibisigazwa, na buri kilowati-saa yizigamye ni umusanzu utaziguye ku nyungu z'umukiriya." "Abahanga mu by'imikorere yacu ni abahanga mu kugenzura ibiciro bihishe."

 

Kwitonda Kwemejwe: Kugenzura Ubwiza n'Ipakira

Ubwiza bwashyizwe mu byiciro byose. Igenzura rya Mbere ry’Ingingo (FAI) ryakoresheje Imashini zo Gupima (CMM) kugira ngo zemeze buri gipimo cy’ingenzi ugereranije na moderi ya CAD. Mu gihe cyo gukora, igenzura ry’imikorere y’ibarurishamibare (SPC) ryagenzuraga ibipimo by’ingenzi nk’uburemere bw’amasasu, umuvuduko w’aho ibintu biherereye, n’igihe cy’urugendo. Igenzura ry’ibice bya buri gihe ryakubiyemo ibipimo by’imikorere y’aho bishyirwa, igenzura ry’aho ibintu bihagarara hakoreshejwe imbonerahamwe z’igicucu, no kugenzura neza inenge z’ubuso.

 

Mu gupakira, buri gipfundikizo cyabumbwe cyashyizwe mu gikoresho cya pulasitiki cyakozwe mu buryo bwihariye mu gikoresho gikomeye kandi gishobora kugaruka. Ibi byarindaga kwangirika no gushwanyagurika, bigatuma ibice bigera mu buryo bwiza kandi bworoshye guteranya.

 

Gukenera Kwihuta: Gutanga Ibikoresho Byihuse

Isoko ry'imodoka nta muntu n'umwe ritegereje. Umuhango wa Ansix Tech wo gutanga vuba wari ushingiye ku gutunganya ibintu icyarimwe no gukomeza gukoresha ikoranabuhanga. Isesengura rya DFM n'imigendekere y'ibimera byahuriranye n'itangwa ry'ibyuma bya mbere. Abakora porogaramu za CNC bakoze bahereye ku gishushanyo mbonera cyemewe. Ubu buryo bw'ikoranabuhanga buhuriweho, bushyigikiwe n'itsinda ry'inararibonye mu gucunga imishinga rikurikirana buri ntambwe, bwagabanyije igihe cyo gutangira kuva ku kwemezwa kw'igishushanyo kugeza ku gutanga icyitegererezo cya mbere ku kigereranyo cya 30%.

 

Ansix Tech: Umufatanyabikorwa wakorewe igenamigambi ku bw'agaciro

Uyu mushinga wo kurinda icyuma gikingira radar ni igishushanyo mbonera cya filozofiya ya Ansix Tech. Bakoresheje uburyo bwimbitse kandi buhagaze bwo guhuza imiterere, kwigana, gukora ibumba, no gushushanya munsi y'igisenge kimwe, bagenzura burundu uruhererekane rw'agaciro. Ubunararibonye bwabo mu gushushanya imodoka—basobanukiwe ibisabwa cyane n'amahame ya TS/IATF 16949, kugenzura imikorere, no gusaba urwego rwa PPM rudafite inenge—bitanga umusaruro kuri buri cyemezo.

 

“Abakiriya baza aho turi ntibashaka gusa ibumba cyangwa igice, ahubwo baza ku bw’ubwizerwe n’agaciro,” asoza David Zhang, Umuyobozi Mukuru wa Ansix Tech. “Muri uyu mushinga, twatanze agaciro duhitamo ibikoresho bikwiye, atari ibyo bihenze cyane gusa. Twatanze agaciro dushora imari mu gukora simulation no gukonjesha mu buryo busanzwe kugira ngo tugabanye ikiguzi cy’igice cy’ibumba mu gihe cyose cy’ubuzima bwaryo. Twatanze agaciro twubaka igikoresho gikomeye kandi gihoraho kandi gifasha mu gihe cyo gukora. Intego yacu ni ukuba umufatanyabikorwa mu by’ubuhanga utuma abakiriya bacu barushaho guhangana, duharanira ko ibice bashingiraho bitaba ari ibyizerwa gusa ahubwo ko kandi bihendutse mu buryo bw’ubwenge.”

 

Mu mbyino igoye yo guhanga udushya mu modoka, aho umutekano n'ikiguzi bifitanye isano rikomeye, abafatanyabikorwa nka Ansix Tech—abahanga mu gukora ibintu bifatika, biramba, kandi bikora neza—ni bo bafasha guhindura ikoranabuhanga rya ADAS riboneye rikaba ukuri kwizerwa kandi kuhendutse mu rugendo ruri imbere.

 

Ku bijyanye na Ansix Tech:

Ansix Tech ni ikigo gikomeye gitanga ibisubizo byo gushushanya hakoreshejwe uburyo bworoshye, cyibanda ku bikoresho bigoye by’imodoka, ubuvuzi, n’ibikoresho by’ikoranabuhanga bikoreshwa n’abantu. Ishingiye ku gushushanya, ubuhanga, n’inganda bihuriweho, Ansix Tech yiyemeje gutanga serivisi nziza, yizewe, n’agaciro binyuze mu guhanga udushya mu ikoranabuhanga no gukora neza.

 

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'uburyo bwo gukingira imodoka mu buryo bwa radar, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu buryo bw'impamo, tuguhe intego zawe, kandi tuguhe amadosiye menshi ku isoko. Amakuru yacu yo guhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru w'ikigo cyacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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