Chifukidziro chemwenje cheBMW MINI chemasikati, chinogadzirwa nejekiseni remavara maviri
Chifukidziro chemwenje cheBMW MINI chemasikati, chinogadzirwa nejekiseni remavara maviri
Uinjiniya Hwakarurama hweKubudirira Kwemotokari: Ansix Unyanzvi hweTekinoroji hweMavara Maviri muBMW Mini Lighting
Kudyidzana Kunotungamira Muindasitiri Kutsanangura Patsva Mwenje Yemotokari
Munyika ine hunyanzvi uye inoda mari yakawanda yekugadzira mota, kugadzirwa kwechinhu chiri nyore senge chifukidziro chechiedza chemasikati (DRL) kunosanganisira kusangana kunoshamisa kwerunako, mainjiniya, uye kugadzirwa kwakawanda. Ansix Tech, ichishandisa ruzivo rwekugadzira majekiseni kwemakore anopfuura makumi maviri nemasere, yakazvisimbisa semubatsiri akakosha munzvimbo iyi, kunyanya kune mhando dzepamusoro dzakadai seBMW MINI. Basa rekambani pamafukidziro eDRL eBMW MINI ane mavara maviri rinomiririra zvinopfuura kungogadzira chete - ipfungwa yakazara inoderedza mutengo, inovimbisa mhando isina kushata, uye inovimbisa kuendesa nekukurumidza uye kwakavimbika kuburikidza nenzira yakabatana, inotungamirwa netekinoroji.
Ichipfuura basa remutengesi wekare, Ansix Tech inoshanda sekuwedzera kwechikwata cheinjiniya chemutengi. Kubva pakutanga kwepfungwa yekugadzira kusvika kuchikamu chekupedzisira chakarongedzwa chinosvika pamutsetse wekugadzira, Ansix inoshandisa pfungwa ye "co-engineering." Maitiro aya ekushandira pamwe, anotungamirirwa nekuenzanisa kwakasimba uye kuita kwakarurama, akagadzirwa kugadzirisa matambudziko akaoma asati amuka, kuve nechokwadi chekuti chigadzirwa chekupedzisira chinosangana nehunhu hwakasimba hwemanzwiro, hwepfungwa, uye hwekushanda. mitemo zvinodiwa neindasitiri yemotokari.
Sainzi yezvinhu: Nheyo yeKushanda uye Runako
Kusarudzwa kwezvinhu zvepurasitiki zvekuvhara DRL yemotokari inzira yekuenzanisa zvinodiwa zvakasiyana. Zvinhu izvi zvinofanira kuratidza kujeka kwakanyanya uye kugadzikana kwemavara chaiwo ekushanda kweDRL, kutsungirira kuratidzwa kwenguva refu nemwaranzi yeUV uye mamiriro ekunze akaipisisa, kuva nekudzivirira kukuru kuti zvigare kwenguva refu, uye kuramba zvakachipa pakugadzira zvinhu zvakawanda.
Pachifukidziro cheBMW MINI chine mavara maviri, timu yesainzi yezvinhu yeAnsix Tech inowanzo tsanangura ma thermoplastics einjiniya epamusoro. Musanganiswa unoshanda uye unoshanda chikamu chelenzi chakajeka chakaumbwa kubva kuPolycarbonate (PC) nekuda kwehunhu hwayo hwepamusoro hwekuona, kuomarara, uye tembiricha yekupisa yakanyanya, yakaumbwa nechikamu chekugara chine mavara chichishandisa musanganiswa weAcrylonitrile Butadiene Styrene (ABS) kana PC/ABS alloy. Zvinhu izvi zvinosarudzwa kwete chete nekuda kwehunhu hwazvo hwega asiwo nekuda kwekunamatira kwazvo, zvichiita kuti pave nechisungo chakakwana, chisingaparadzaniswi pakati pemavara maviri panguva yekushanda kwemotokari mbiri idzi.Kuumbwa kwepfuti Kuburikidza nedhatabhesi rayo rakakura rezvinhu uye maitiro ekuyedza, Ansix inogona kugadzirisa mafomura - dzimwe nguva ichisanganisira zvinowedzera zvekusimbisa UV kana kuvandudza kuyerera kwemvura - kuti iwane chimiro chakanaka chekushanda pamutengo unonyanya kushanda.
Tafura: Masisitimu Akafanana Ezvinhu Zvekushandisa Zvemotokari DRL Covers DRL dzine Mavara Maviri
Chikamu cheZvikamu Sarudzo dzeZvinhu Zvikuru Hunhu Hunokosha Basa muDRL Cover
Lenzi Yakajeka Polycarbonate (PC), PMMA (Acrylic) Kujeka kwakanyanya kwemaziso, kugadzikana kweUV, kuramba kukanganiswa, kuramba kupisa. Inopa chiedza chisina kukanganiswa uye inodzivirira ma LED emukati.
Dzimba dzine ruvara/Bezel ABS, PC/ABS Blends, PP yakagadzika ruvara Kutendeseka kwemavara, kugadzikana kwemativi, kunamira zvakanaka kune zvinhu zve lenzi, kushanda zvakanaka kwemutengo. Inotsanangura runako rwemufananidzo, inopa nzvimbo dzekuisa magadzirirwo.
Hunyanzvi hweUinjiniya: Kubva paDhijitari Kuenda kuPrototype Yakavimbiswa
Maitiro eAnsix Tech anotanga kare kare simbi isati yachekwa. Chinhu chikuru chinoita kuti vashande zvakanaka uye vave nevimbiso yemhando yepamusoro inzira yekutanga yekuenzanisa. Chikamu chega chega chekugadzirwa kweBMW MINI DRL chinonyatsoongororwa uye chakagadziridzwa muindasitiri yedhijitari.
Dhizaini yeKugadzira (DFM) ndiyo danho rekutanga, rekushandira pamwe apo mainjiniya eAnsix vanoshanda nevagadziri vemutengi kuti vagadzirise chimiro chezvikamu. Vanoongorora maangle ekudhirowa kuti vabudise zvinhu zvakanaka, vanoona kuti madziro akakora zvakaenzana kudzivirira mavanga ekunyura uye kupwanyika, uye vanoona chero zvikachekwa zvingada nzira dzakaoma (uye dzinodhura) dzekuita zvinhu muchimiro.
Izvi zvinoteverwa neMold Flow Analysis yepamusoro (MFA). Ichishandisa software yakaita seAutodesk Moldflow, Ansix inogadzira "dhijitari mbiri" yemaitiro ekuisa jekiseni. Iyi simulation inofanotaura kuti purasitiki yakanyungudutswa ichazadza sei mold cavity, zvichibvumira mainjiniya kuti:
Gadzirisa nzvimbo dzegedhi kuti uve nechokwadi chekuti kuzadza kwakaringana uye kuderedza mitsetse inooneka yeweld, iyo inokosha kune zvikamu zvemaziso.
Fanotaura uye bvisa zvisungo zvemhepo zvinogona kukonzera mavanga ekutsva kana kupfura mapfuti mapfupi.
Ongorora mashandiro ekutonhodza kuti uve nechokwadi chekuti kuomesesa kwakafanana, izvo zvakakosha pakudzivirira kukanganiswa kwechinhu chakakura, chine madziro matete senge chifukidziro cheDRL.
Tevedzera maitiro akatevedzana ekutora mifananidzo miviri kuti uone kubatana kuri pakati pezvinhu zviviri izvi.
Kusimbiswa uku kwedhijitari, kunotsigirwa nemakore eruzivo rwekuongorora, kunobvumira Ansix kuwana "kubudirira kwekutanga," zvichideredza zvakanyanya huwandu hwemiedzo yemuviri yemold. Sezvakacherechedzwa mumaitiro avo, mari iyi yekutanga mukuenzanisa inogona kuderedza nguva yekuvandudza ne30% uye kubvisa zvachose mari inodhura yekugadzirisa mold, zvichireva kuchengetedza mari yekutanga kune vatengi.
Chinonyanya Kukosha: Kugadzira uye Kugadzira Mould Yakanyatsogadzirwa
Chiumbwa cheBMW MINI DRL ine mavara maviri chinonyatsoshanda zvakanaka. Ansix inowanzo shandisa sisitimu yemhando ye "rotary mold", apo "mold core" imwe chete inotenderera pakati pe "single cages" mbiri. Chinhu chekutanga (semuenzaniso, "colored housing") chinopinzwa mu "casing" yekutanga. Chiumbwa chinozovhurika, "core" inotenderera madhigirii zana nemakumi masere, uye "mold" inovhara zvakare. "Casing" yechipiri inopinzwa "closed" pamusoro pe "first", zvichiita kuti pave nechisungo chakasimba mu "otomatiki" imwe chete.
Sisitimu yega yega iri muchimiro ichi chakaoma yakagadzirirwa kushanda zvakanaka uye kurarama kwenguva refu:
Sisitimu Yokutonhodza: Kusvika 80% yenguva yekuumba yakatsaurirwa pakutonhodza. Ansix inoshandisa nzira dzekutonhodza dzakafanana—dzinowanzo shandiswa kuburikidza nekudhinda kwe3D—dzinotevera chimiro chaicho chechikamu. Kubvisa kupisa uku kwakafanana kunogona kuderedza nguva yekutenderera ne25-39% zvichienzaniswa nenzira dzechinyakare dzakacherwa zvakananga, zvichiwedzera kugona kwekugadzira uye kuderedza mutengo pachikamu chimwe nechimwe.
Sisitimu yeGating neRunner: Masisitimu eHot runner akajairika, achibvisa kugadzirwa kwe sprues dzakasimba uye runners dzinoda kudzokororwa. Izvi zvinoderedza marara ezvinhu, kushandiswa kwesimba, uye nguva yekufamba.
Sisitimu Yokuburitsa Mapaipi: Yakagadzirwa nekuisa pini ye ejector yakanyatsorongwa uye simba rekuratidza chikamu chakapfava, kazhinji chiri pamusoro penzvimbo hombe pasina kukonzera mavanga, kukanganiswa, kana kushushikana.
Kusarudzwa kweSimbi yeMould: Pakugadzira mota dzine mota dzakawanda, Ansix inosarudza simbi dzemhando yepamusoro dzakadai sesimbi yeH13 yekushandisa pamitsipa nemakomba. Idzi simbi dzinopa kuomarara kunodiwa, kupenya (kwakakosha kune nzvimbo dzinopenya), uye kuramba kuneta kwekupisa kuti dzikwanise kutsungirira mamiriyoni emitambo uku dzichichengetedza kunyatsojeka kwe micron.
Kugona Maitiro Ekuita Zviviri Uye Kuona Hunhu Hwakanaka
Nekuumbwa kwakanyatsogadzirwa mumuchina wekugadzira jekiseni une toni yakawanda, kugona kwekugadzira kunotanga. Mainjiniya eAnsix Tech anoshandisa data kubva muchikamu chekufananidzira kuti vagadzire maitiro ekugadzira esainzi akasimba. Maparamita akadai sekupisa kwekunyunguduka, kumhanya kwejekiseni uye mapurofayiri ekumanikidza, nzvimbo dzekuchinja, uye kumanikidzwa kwepakeji zvinotsanangurwa uye zvinodzorwa nemazvo pamafoto ese ari maviri kuti zvive nechokwadi chekuti chikamu chemhando yacho chinowirirana.
Hunhu hwakagadzirwa kuti huitwe, kwete kungoongororwa chete pakupera. Mapuranga ekugadzira eAnsix ane masisitimu ekutarisa panguva chaiyo, anosanganisira ma sensor ekumanikidzwa kwemukati uye tembiricha. Masisitimu aya anogadzira "fingerprint yedhijitari" yemufananidzo wega wega, zvichibvumira kupindira nekukurumidza kana chero paramita ikadonha kunze kwehwindo rayo rakanaka. Izvi zvinotsigirwa nehurongwa hwakazara hweStatistical Process Control (SPC). Uyezve, masisitimu ekuongorora kuona otomatiki anogona kushandiswa kutarisa zvikanganiso zvekunaka, nepo michina yekuyera (CMM) ichigara ichiongorora zviyero zvakakosha zvichienderana nedata rekutanga reCAD.
Chirevo cheAnsix Value: Kupa Kuderedza Mutengo Unooneka uye Kuvimbika
Maitiro akabatanidzwa eAnsix Tech anoshandura kukosha kwakananga uye kunoyerwa kune vatengi vakaita seBMW MINI, zvichikanganisa zvakanyanya mari yavo kuburikidza nehurongwa hwekugadzirisa mitengo hwakasiyana-siyana:
Kuchengetedza Zvinhu Nekushanda Zvakanaka: Kuburikidza nekugadzirwa kwezvikamu zvakanaka (kutetepa pazvinogoneka), kudzora mapfuti nemazvo, uye kuderedza mwero wezvimedu kubva kuvatambi vanoshanda zvakanaka uye kugadzirwa kwezvimedu zvishoma, Ansix inoderedza kushandiswa kwezvinhu. Kugadziriswa kwemagadzirirwo akadai sekutonhodza kwakabatana kunoderedza zvakananga nguva yekutenderera, zvichiwedzera kubuda kwemuchina mumwe chete nebasa.
Kubviswa Kwemabasa Echipiri: Maitiro ekuumba zvinhu zviviri anobatanidza zvinhu zvaigona kunge zviri zvikamu zvakasiyana. Izvi zvinobvisa kudiwa kwematanho akasiyana ekubatanidza, kubatanidza, kana kupenda mavara maviri, zvichideredza mari yebasa, zvinhu zviri mudura, uye mari yekufambisa zvinhu.
Kufanotaura uye Kumhanya: Kuvimba zvakanyanya neDFM uye simulation kunobvisa njodzi, zvichidzivirira kunonoka kunodhura kubva pakugadzirisazve mold. Mafambiro ebasa akagadziriswa uye nguva yakatarwa yekutumira molds mumazuva makumi masere inoita kuti vatengi vasvike pamusika nekukurumidza. Kurongedza otomatiki uye network yepasi rose yekutakura zvinhu zvinoita kuti zvikamu zvisvike nekukurumidza uye zvakavimbika.
Kukosha Kwekubatana Kwenguva Refu: Nezvitupa zvinosanganisira IATF 16949 zvekutarisira mhando yemotokari, Ansix inopa zvinopfuura zvikamu—zvinopa kuvimbika uye rugare rwepfungwa. Kuzvipira kwavo kunosvika pakutsigira nekukurumidza panzvimbo, zvichiita kuti kugadzirwa kurambe kuripo kune vatengi vavo.
Mhedziso: Kugadza Mwero weKugadzirwa Kwakabatana
Kugadzirwa kweBMW MINI inopenya masikati chiratidzo chekubatana kwakasimba pakati pekugadzira mota nekugadzira mota zvemhando yepamusoro. Ansix Tech haina kungozviratidza semutengesi chete, asi semubatsiri wekuvandudza zvinhu zvitsva munzvimbo iyi. Nekudzora zvese zvinotengeswa—kubva pakugadzira pamwe chete uye kuenzanisa kwedhijitari kusvika pakugadzira mold nemazvo, kugadzirwa kwepamusoro-soro, uye kutumirwa kwakavimbiswa—Ansix inopa kukosha kwakanangana nemhando isingachinji, kudzikiswa kwemitengo kwakakosha, uye kuvimbika kwakazara.
Muindasitiri umo mari shoma uye mhando isingakurukurwi, modhi yeAnsix Tech yekugadzira zvinhu zvakabatana uye zvine hungwaru inopa mukana wekukwikwidzana. Izvi zvinoratidza kuti kuburikidza nehunyanzvi hweinjiniya uye kuzvipira kwakadzama kubudiriro yevatengi, kunyangwe zvikamu zvemotokari zvakaoma zvinogona kugadzirwa zvine hungwaru, nekukurumidza, uye zvine mutengo wakaderera, zvichikurudzira vadyidzani vakaita seBMW MINI uye zvichigadzira ramangwana rekugadzira mota.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neBMW MINI daytime running light cover, two-color injection molding, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com
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