Chiumbwa chebhatani

Chiumbwa chebhatani

 

Kugona Kunyatsoongorora: Ansix Maitiro Akakwana eTekinoroji ekugadzira Mabhatani eFuremu Mold

Nhanganyaya: Kushanduka kweKugadzira Jekiseni

Indasitiri yekugadzira majekiseni inomira padanho rakakosha retekinoroji, uko kudiwa kuri kuwedzera kwekuita nemazvo, kushanda zvakanaka, uye kushandisa mari zvakanaka kunonetsa vagadziri kuti varambe vachigadzira zvinhu zvitsva. Munzvimbo iyi yemakwikwi, Ansix Tech yave mutungamiriri ane hunyanzvi mukugadzira mabutton frame mold, ichigadzira nzira dzayo dzinopa hunhu hwakanaka uku ichideredza zvakanyanya mari yekugadzira. Chinyorwa chino chinoongorora rwendo rwakakwana rwekugadzira mabutton frame mold paAnsix Tech—kubva pakutanga kwekugadzira kusvika pakuendesa nekukurumidza—zvichiratidza kuti kugadzirisa kwakarongeka padanho rega rega rekuita kunogadzira kukosha kukuru kune vatengi muzvikamu zvemagetsi, mota, uye zvishandiso zvemagetsi.

 

Furemu yemabhatani inomiririra chinhu chakaoma kunzwisisa, chinoda kugadzikana kwakanyatsojeka, kupedzisa kwepamusoro kwakafanana, uye mashandiro akavimbika emakanika mumamiriyoni emaseketi. Maitiro aAnsix Tech padambudziko iri rekugadzira anosanganisa matekinoroji epamusoro ekufananidzira nemakumi emakore eruzivo rwekushanda muindasitiri, zvichikonzera izvo vemukati meindasitiri vakadana "kunyatsogadziriswa kwemutengo" - kugona kuchengetedza mhando chaiyo. mitemo ukuwo zvichideredza mitengo yezvinhu kuburikidza nesainzi yezvinhu, kugadzirisa mashandiro, uye kushanda zvakanaka kwebasa.

 

Danho 1: Kugadzira Mazano uye Kugadzira Zvifananidzo

Uzivi hweKugadzira uye Kusimbiswa Kwekutanga

KuAnsix Tech, rwendo rwekugadzira mabhatani efuremu rinotanga nepfungwa yekugadzira zvinhu zvese zvinokoshesa kugadzirwa kwezvinhu uye mashandiro ekupedzisira. Chikwata cheinjiniya chekambani chinotevedzera hurongwa hwakarongeka. Dhizaini yeFomu chikamu chinotanga nekugadzira kana kuunganidza mamodheru ekutarisa uye maworkpiece. Danho iri rekutanga rinosimbisa maparamita ejometri umo sarudzo dzese dzinotevera dzichaitwa.

 

Chinokosha padanho rekutanga iri ndechekuongorora zvakakwana angle yedhirowa pamamodheru ekutarisa kuti zvive nechokwadi chekuti zvikamu zvinogona kubviswa zvakanaka kubva mumamodheru. Sezvinotarisirwa nezvinodiwa neindasitiri, nepo 0.5° draft ichikwanisika kune zvinodiwa pedyo nekumira, Ansix inowanzo shandisa 2° drafts panzvimbo dzakajairwa uye inowedzera izvi kusvika 3°-5° kuti zvipedzwe nemagadzirirwo emadziro kudzivirira kunamira. Kufungisisa uku kwekutanga kunodzivirira chimwe chezvikanganiso zvinowanzoonekwa uye zvinodhura zvekuumba: kusunungurwa kwezvikamu zvisina kukodzera.

 

Nzira yekusarudza zvinhu

Maitiro ekusarudza zvinhu zveAnsix Tech anomiririra imwe yemikana yakakosha yekuderedza mutengo mukugadzirwa kwese. Pamashandisirwo emabhatani efuremu, timu yehunyanzvi inoongorora zvinhu zvichienderana nematanho akasiyana-siyana:

 

Tafura: Maitiro Ekusarudza Zvinhu zveFuremu Yemabhatani

Mainjiniya eAnsix akagadzira hunyanzvi hwakasiyana mumatanho ekutsiva zvinhu, vachigara vachiona dzimwe nzira dzekugadzira polymer dzinopa 95% yekushanda kwezvinhu zvepamusoro pa60-70% yemutengo. Pachirongwa chemagetsi chevatengi chechangobva kuitwa, timu iyi yakabudirira kutsiva musanganiswa wepolycarbonate wakagadzirwa nemaoko neABS inodhura, ichideredza mitengo yezvinhu ne34% uku ichichengetedza zvese zvinodiwa zvemakanika.

 

Kusimbisa Prototyping uye Dhizaini

Ansix isati yatanga kugadzira zvinhu zvakawanda, inotanga nemaprototypes akadhindwa mu3D kuti ionekwe kuti zvinhu zviri muchimiro chipi uye kuti zvienderane nazvo, ichiteverwa nemaprototypes akaumbwa kwenguva pfupi achishandisa maturusi akapfava ekuyedza mashandiro. Iyi nzira yakarongwa inodzivirira kugadziriswa kwemagadzirirwo anodhura panguva yekugadzira maturusi ekugadzira.

 

Kambani iyi yagadzirisa nzira yayo yekusimbisa dhizaini yema prototypes kuti isanganisire:

 

Kuongororwa kwekururama kwehukuru uchishandisa michina yekuyera yakarongeka (CMM)

 

Kuedzwa kwekushanda kwemakanika pasi pemamiriro ekushandisa akaedzwa

 

Kusimbiswa kwemusangano nezvikamu zvinobatana

 

Kuongororwa kwerunako pasi pemamiriro akasiyana-siyana echiedza

 

Kuvimbika kwenguva refu kunofungidzirwa zvichibva padata rezvinhu zvechigadzirwa

 

Chikamu chechipiri: Ongororo yeUinjiniya Yepamusoro

Kutevedzera Moldflow uye Kugadzirisa DFM

Kuongorora kweMoldflow kunomiririra tekinoroji huru muAnsix's cost-deduction methodology. Nekutevedzera maitiro ekugadzira majekiseni nedhijitari simbi isati yachekwa, mainjiniya vanogona kuona nekugadzirisa matambudziko angangoitika angadai akakonzera kugadziriswa kwemold kunodhura kana kusashanda zvakanaka kwekugadzira.

 

Pazvinhu zvefuremu yemabhatani, chinangwa cheAnsix chekufananidzira chinosanganisira:

 

Kugadzirisa nzvimbo yegedhi kuderedza kureba kwekuyerera uye kuona kuti kuzadza kwakaringana

 

Kufanotaura kwemutsara we weld uye kuisa panzvimbo itsva kure nenzvimbo dzine kushushikana kwakanyanya

 

Kuongorora kutonhora kuderedza nguva yekutenderera uye kuderedza warpage

 

Muripo wekudzikisa shrinkage kuti uve nechokwadi chekuti zvikamu zvekupedzisira zvinosangana nezvinodiwa

 

Muchirongwa chakaoma zvikuru chemabhatani ekugadzirisa mota, ongororo yeMoldflow yakaratidza kuti kutamisa magedhi maviri nekugadzirisa ukobvu hwemadziro munzvimbo dzisina kukosha kwaizoderedza nguva yekufamba ne18% uye kubvisa dambudziko rekushongedza raizoda mashandiro echipiri. Kugadzirisa uku kwakachengetedza mari inosvika $47,000 mukuvandudzwa kwematurusi kwakarongwa uye kuderedza mutengo wepachikamu ne12%.

 

Kuongorora kweThermal uye Zvimiro

Kupfuura kutevedzera kuyerera kwemvura, Ansix inoita ongororo yakakwana yekupisa kuti igadzirise kuiswa kwenzira yekutonhodza uye magadzirirwo ayo. Kambani iyi inotevedzera misimboti yekutonhodza yagara iripo, ichichengetedza daro rakafanana kubva panzira dzekutonhodza kusvika panzvimbo dzechimurenga (kazhinji kacho kwete pasi pe10mm) uye ichiisa kutonhodza kwakanangana munzvimbo dzegedhi uko kupisa kwakanyanya.

 

Chikwata chehunyanzvi chinosarudza kubva mumhando dzakasiyana dzekugadzirisa kutonhora zvichienderana nejometri yezvikamu:

 

Nzira dzekutonhodza dzakananga dzezvikamu zvitete, zvakati sandara zvemafuremu emabhatani

 

Masisitimu anotonhorera anobatsira pakuisa nzvimbo dzakakora dzepakati

 

Tekinoroji yepombi yekupisa yenzvimbo dzinopisa dzakaparadzana mujometri dzakaoma

 

Nzira dzekutonhodza dzakafanana (kuburikidza nekugadzira zvinowedzerwa) kuti dzive nekutonga kwakanaka kwekupisa mukushandiswa kwakawanda

 

Danho rechitatu: Kugadzira Mould Yakanyatsogadzirwa

Kusarudzwa kweSimbi yeMould uye Kurapwa

Kusarudzwa kwesimbi yemhando yemold kuAnsix kunomiririra kuenzana pakati pezvinodiwa pakushanda uye kufunga nezvehupfumi. Kambani iyi ine nzira yakadzama yekusarudza simbi zvichibva pane zvinotevera:

 

Tafura: Mould Steel Sarudzo Framework

Pamashandisirwo mazhinji emafuremu emabhatani, Ansix yakagadzirisa kushandiswa kwesimbi dzakaoma kare dzakadai seP20 panzvimbo dzisiri dzekushongedza, ichichengetedza sarudzo dzinodhura chete kana zvichidikanwa. Maitiro aya ematanho anowanzo deredza mitengo yesimbi dzemhando yepamusoro ne15-25% zvichienzaniswa nevanokwikwidza vanotevedzera mitemo yesimbi dzemhando yepamusoro pasinei nezvinodiwa pakushandisa.

 

Maitiro Ekugadzira Maitiro Ekugadzira

Basa rekugadzira mold raAnsix rinobatanidza matekinoroji epamusoro ekugadzira michina nekutonga kwakasimba kwemaitiro:

 

Kugadzira zvinhu zvisina kunaka uchishandisa nzira yekugaya inoshanda zvakanyanya kubvisa zvinhu zvakawanda

 

Mabasa ekupedzisira anogadzira data rakakosha uye hukama hwakakosha

 

Kupedzisa nemazvo kuburikidza neCNC machining kusvika pakushivirira kwe±0.005mm

 

Kurapa kwepamusoro kunosanganisira kupukuta, kugadzira mavara, kana kushandisa machira

 

Kuungana kwezvikamu nekurongeka kwakarurama uye kusimbiswa

 

Kambani iyi yakagadzira nzira dzekugadzirisa machining parameter dzinoderedza kupera kwema electrode kusvika ku40% mukushanda kweEDM uye kuderedza mitengo yezvishandiso neinenge 28% mukushandiswa kwemagetsi ekugaya nekukurumidza. Kushanda zvakanaka kwemaitiro aya kunobatsira zvakananga mukuderedza mitengo yekuumba iyo Ansix inopa kune vatengi.

 

Masisitimu ekumhanya, ekugadzika, uye ekuburitsa

Zviumbwa zvemafuremu emabhatani zvinonetsa zvikuru pakugoverwa kwezvinhu uye kubviswa kwezvikamu nekuda kwehunhu hwazvo hunowanzova nemadziro matete uye zvinodiwa pakushongedza zvakanaka. Ansix yakagadzira hunyanzvi hwakakosha mu:

 

Dhizaini yeSisitimu Yemumhanyi:

 

Marongero akaenzana ejometri anoona kuti gomba rinozadzwa panguva imwe chete

 

Masisitimu emumhanyi anotonhora ekushandura zvinhu (kunyangwe anomhanya anopisa kuti awane vhoriyamu yakawanda)

 

Magadzirirwo akatetepa anoderedza marara ezvinhu uye nguva yekutenderera

 

Mhinduro dzeKubata Gate:

 

Magedhi epasi pemvura ekubvisa otomatiki uye kutaridzika kwakachena

 

Magedhi ane pini-point ekuderedza zvisaririra zvegedhi panzvimbo dzinoonekwa

 

Magedhi emucheto uko zvinodiwa zvekushongedza zvinobvumira mhinduro dziri nyore

 

Nzira dzekubvisa dumbu:

 

Ma ejector emaoko emabhatani anoda maburi ekupinda nawo

 

Majekiseni ejectors embabvu dzakatetepa uye zvinhu zvakapfava

 

Kuburitswa kwemhepo kunobatsirwa nemhepo panzvimbo hombe, dzakati sandara dzinogona kunamira ne vacuum

 

Danho rechina: Kugadzirisa Kugadzirwa uye Kuvimbisa Hunhu

Matambudziko neMhinduro dzeMaitiro eKugadzira Jekiseni

Kugadzira furemu yemabhatani kunounza matambudziko akati wandei ehunyanzvi ayo Ansix yakagadzirisa zvakarongeka kuburikidza nekugadzira zvinhu zvitsva:

 

Dambudziko 1: Kurwisana muzvikamu zvine madziro matete

 

Mhinduro: Ansix inoshandisa sisitimu yekudzora tembiricha ine nzvimbo dzakawanda ine ±1°C chaiyo, pamwe chete nekuvhara mavharuvhu nenzira yakatevedzana kuti igadzirise mwero wekutonhodza wakasiyana.

 

Dambudziko rechipiri: Zviratidzo zveSink paMipata yeMbira

 

Mhinduro: Kambani inoshandisa tekinoroji yekubatsira negasi muzvikamu zvakakora uye inovandudza ukobvu hwembabvu nemadziro kusvika pa50-60% yemadziro emhando yepamusoro.

 

Dambudziko rechitatu: Kutaridzika zvakanaka nguva dzose

 

Mhinduro: Ansix yakagadzira sisitimu yekudzora maitiro yakavharwa iyo inotarisa uye inogadzirisa shanduko dze viscosity munguva chaiyo, ichichengetedza mapatani ekuzadza akafanana.

 

Kugadzirisa Nguva Yekutenderera

Ichiziva kuti nguva yekutonhodza inowanzo miririra 40-60% yenguva yese yekutenderera, Ansix yakatarisana nemidziyo yakawanda yeinjiniya pakuvandudza kwekutonga kwekupisa. Pamashandisirwo emabhatani efuremu, kambani yakawana kudzikiswa kwenguva yekutenderera kwe15-30% kuburikidza ne:

 

Nzira dzekutonhodza dzakafanana dzinotevera chimiro che geometry (dzinogadzirwazve)

 

Tekinoroji yekutonhodza kwepulse inochinja kuyerera kwemvura inotonhodza kudzivirira laminar boundary layers

 

Zvikamu zvechivhu zvinodzivirira kupisa zvinochengetedza musiyano wakanaka wekupisa

 

Maalgorithms ekutonhodza ane hungwaru anogadziriswa zvichibva pamifananidzo yekupisa panguva chaiyo

 

Kugadzirisa uku kunoshandura zvakananga kuchengetedza mari kune vatengi, uye kudzikiswa kwega kwega kwe10% munguva yekufamba kwemotokari kunowanzoita kuti mutengo wechikamu udzikire ne6-8% kana paine zvakawanda.

 

Protocol yekudzora hunhu

Ansix inoshandisa sisitimu yekusimbisa mhando yematanho mana pakugadzira mabhatani efuremu:

 

Kutarisa mukati mekuita (100% yezvikamu): Kutarisa mativi uchishandisa masisitimu ekuona, kuongororwa kwekunaka kwezvitarisiko pasi pemwenje inodzorwa

 

Kudzora maitiro ehuwandu: Kutevera kwenguva chaiyo kwema parameter akakosha ane kugona kwekugadzirisa otomatiki

 

Kuongororwa kwekusimbisa nzvimbo: Kuongororwa kwemakanika, kemikari, uye zvakatipoteredza maererano nezvinodiwa pakushandisa

 

Ongororo dzekuvimbika kwenguva refu: Kuongororwa kwehupenyu hwese kwakakurumidzirwa kunotevedzera makore ekushandiswa munguva dzakamanikana

 

Nzira yekambani iyi isina kana dambudziko yaita kuti huwandu hwekurambwa kwevatengi huve paavhareji ye0.02%—inenge chikamu chimwe muzvishanu cheavhareji yezvikamu zvekushandisa zvakanyatsonaka muindasitiri.

 

Chikamu 5: Kutakura Zvinhu uye Kuunza Kukosha kweVatengi

Kurongedza uye Kutumira Zvinhu Zvitsva

Ansix inoona kuti kukuvara panguva yekufambisa kunomiririra kurasikirwa kwemari zvakananga uye kukanganisa purogiramu yekugadzira vatengi. Kambani iyi yakagadzira mhinduro dzehunyanzvi dzekurongedza mafuremu emabhatani dzinosanganisira:

 

Matreyi ethermoformed akagadzirwa zvakanaka anonyatsoisa chikamu chimwe nechimwe pasina zvinonetsa

 

Dziviriro isingachinjiki yekushandiswa kwemagetsi

 

Kurongedza hunyoro hwezvinhu zvinodzivirira hunyoro

 

Matangi ane QR-coded anogonesa kuteverwa kwezvinhu munguva chaiyo

 

Panyaya dzezvinodiwa nekukurumidza, Ansix ine nzira yekupindura nekukurumidza inogona kukoshesa kugadzirwa kwemould uye kukurumidzisa kugadzirwa kuburikidza nekugadzirisa kwakafanana pane matanho akatevedzana. Sisitimu iyi yakagonesa kambani iyi kupa zvikamu zvefuremu yemabhatani zvakasimbiswa zvizere mumazuva gumi nemashanu kubva pakubvumidzwa kwedhizaini - ingangoita 40% nekukurumidza kupfuura nguva dzakajairwa dzekutungamira muindasitiri.

 

Kubudirira Kwekudzikisa Mutengo

Kuburikidza nenzira yakabatanidzwa yakatsanangurwa muchinyorwa chino, Ansix Tech inogara ichiwana zvakanakira zvakakosha kune vatengi uku ichichengetedza kana kusimudzira mwero wemhando. Nzira yakarongeka yekambani inoburitsa zvinotevera:

 

Tafura: Zviitiko Zvakajairika zveKuderedza Mari yeAnsix Tech

Mhedziso: Remangwana reKuumbwa Kwejekiseni Rinotungamirwa Nekukosha

Sezvo indasitiri yekugadzira majekiseni ichiramba ichienderera mberi nekushanduka kwayo kuenda kune otomatiki uye kushandura madhijitari, Ansix Tech inoramba yakazvipira kusimudzira nzira yayo yekunyora nemazvo ine mutengo wakaderera. Kambani iyi parizvino iri kuisa mari muzvirongwa zvakati wandei zvinotarisa ramangwana:

 

Kubatanidzwa kwehungwaru hwekugadzira hwekugadzirisa maitiro ekufanotaura

 

Kujeka kwecheni yekugovera inogoneswa neBlockchain kuti zvinhu zvionekwe zviri nyore

 

Zvirongwa zvehupfumi hwakatenderera zvinobvumira kudzokorodza zvinhu pasina kuora kwepfuma

 

Tekinoroji yemapatya edhijitari inogadzira mifananidzo chaiyo yemafungiro chaiwo ekutarisa ari kure

 

Chinosiyanisa Ansix muchikamu chemakwikwi ekugadzira mafuremu emabhatani hakusi kugona kwehunyanzvi chete asi pfungwa huru yekugadzira kukosha. Nekuziva nekushandisa mikana yekuchengetedza mari padanho rega rega rekugadzira, kugadzira, uye kutumira, kambani iyi inoita zvinodiwa nevagadziri vemazuva ano: zvinhu zvakanyatsonaka zvinosimudzira mhando yechigadzirwa uku zvichideredza mitengo yese yesystem.

 

Kuburikidza nenzira yayo yakazara yekugadzira mabhatani emafuremu emould—inosanganisira kusarudza zvinhu zvine hungwaru, simulation yepamusoro, kugadzira maturusi nemazvo, kugadzirwa kwakagadziridzwa, uye kuvimbisa mhando kwakasimba—Ansix Tech yakagadzira chiyero chitsva mukuumbwa kwejekiseni kunotungamirwa nemutengo. Sezvo hupenyu hwezvigadzirwa huchikwira uye kumanikidzwa kwemitengo kuchikwira mumaindasitiri, nzira iyi yakabatana inoisa Ansix nevatengi vayo mukubudirira kwenguva refu mumusika uri kuwedzera kukwikwidzana.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neButton frame mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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