Isikhunta sefreyimu yeqhosha

Isikhunta sefreyimu yeqhosha

 

Ukukwazi Ukuqonda ngokuchanekileyo: I-Ansix Indlela ebanzi yobuchwephesha yokuvelisa iMold yeButton Frame

Intshayelelo: Uphuhliso Lobuchule Bokubumba Ngenaliti

Ishishini lokubumba ngenaliti limi kwindawo ebalulekileyo yokudibana kwezobuchwepheshe, apho iimfuno ezikhulayo zokuchaneka, ukusebenza kakuhle, kunye nokusebenza kakuhle kweendleko zibangela umngeni kubavelisi ukuba baqalise izinto ezintsha rhoqo. Kule meko yokhuphiswano, i-Ansix Tech ivele njengenkokeli ekhethekileyo ekuveliseni i-mold yesakhelo samaqhosha, iphuhlisa iindlela ezizimeleyo ezibonelela ngomgangatho ogqwesileyo ngelixa zinciphisa kakhulu iindleko zemveliso. Eli nqaku liphonononga uhambo olupheleleyo lwemveliso ye-mold yesakhelo samaqhosha kwi-Ansix Tech—ukusuka ekuqulunqweni koyilo lokuqala ukuya ekuhanjisweni ngokukhawuleza—likhanyisa indlela ukwenziwa ngcono kwesicwangciso kuyo yonke inqanaba lenkqubo okudala ngayo ixabiso elikhulu kubathengi kuzo zonke ii-elektroniki zabathengi, iimoto, kunye nezixhobo.

 

Isakhelo seqhosha simele into enzima ngendlela ekhohlisayo, efuna uzinzo oluchanekileyo, ukugqitywa komphezulu okulinganayo, kunye nokusebenza okuthembekileyo koomatshini kuzo zonke izigidi zeemijikelo. Indlela ye-Ansix Tech kule ngxaki yokuvelisa idibanisa ubuchwepheshe obuphambili bokulinganisa kunye namava angamashumi eminyaka kushishino olusebenzayo, nto leyo ekhokelela kwinto abantu abangaphakathi kushishino abayibize ngokuba "kukuchaneka kobunjineli beendleko" - ukukwazi ukugcina umgangatho ochanekileyo. imigangatho ngelixa kunciphisa iindleko zecandelo ngokucwangcisiweyo ngesayensi yezinto eziphathekayo, ukulungiswa kwenkqubo, kunye nokusebenza kakuhle komsebenzi.

 

Isigaba 1: Uyilo lweQhinga kunye nePrototyping

Ifilosofi yoYilo kunye noQinisekiso lokuqala

Kwi-Ansix Tech, uhambo lokubumba iifreyimu zamaqhosha luqala ngefilosofi yoyilo olupheleleyo olubeka phambili zombini ukwenziwa kunye nokusebenza kokusetyenziswa kokugqibela. Iqela lobunjineli lenkampani lilandela inkqubo ecwangcisiweyo Uyilo lweMold iseshoni eqala ngokudala okanye ukuhlanganisa iimodeli zesalathiso kunye nezinto zokusebenza. Eli nyathelo lisisiseko limisela iiparameter zejometri apho zonke izigqibo ezilandelayo ziya kwenziwa khona.

 

Eyona nto ibalulekileyo kwesi sigaba sokuqala kukwenza uhlalutyo olucokisekileyo lwe-draft angle kwiimodeli zesalathiso ukuqinisekisa ukuba izinto zinokukhutshwa ngokucocekileyo kwi-molds. Njengoko imigangatho yeshishini iyalela, ngelixa i-0.5° draft inokwenzeka ngokwetekhnoloji kwiimfuno eziphantse zithe nkqo, i-Ansix idla ngokusebenzisa i-2° drafts kwiindawo ezisemgangathweni kwaye inyusa oku ukuya kwi-3°-5° kwiimpahla ezigudileyo ukuze kuthintelwe ukunamathela. Olu qwalaselo luphambili luthintela esinye sezona ziphene zixhaphakileyo nezibiza kakhulu zokubumba: ukukhululwa kwenxalenye okungafanelekanga.

 

Icebo Lokukhetha Izinto

Inkqubo yokukhetha izinto ze-Ansix Tech imele elinye lawona mathuba abalulekileyo okunciphisa iindleko kulo lonke uthotho lokwenziwa kwezinto. Kwizicelo zesakhelo samaqhosha, iqela lobuchwephesha livavanya izinto ngokubhekiselele kwi-matrix yemigangatho yemilinganiselo emininzi:

 

Itheyibhile: Iikhrayitheriya zokukhetha izinto zesakhelo samaqhosha

Iinjineli ze-Ansix ziphuhlise ubuchule obuthile kwiindlela zokutshintsha izinto, zihlala zichonga iindlela ezahlukeneyo zepolymer ezibonelela nge-95% yokusebenza kwezinto eziphezulu kwi-60-70% yexabiso. Kwiprojekthi yakutshanje ye-elektroniki yabathengi, iqela litshintshe ngempumelelo umxube we-polycarbonate owenziwe ngokwezifiso endaweni yohlobo lwe-ABS olubiza kakhulu, linciphisa iindleko zezinto ngama-34% ngelixa ligcina zonke iinkcukacha ezibalulekileyo zoomatshini.

 

Ukuqinisekiswa kwePrototyping kunye noYilo

Ngaphambi kokuba kwenziwe imveliso epheleleyo, i-Ansix isebenzisa iindlela zokulinganisa izinto ezininzi, iqala ngeeprototypes eziprintiweyo ze-3D ukuqinisekisa imo kunye nokufaneleka, ilandelwe ziiprototypes ezibunjiweyo ezisebenza ixesha elifutshane zisebenzisa izixhobo ezithambileyo zokuvavanya ukusebenza. Le ndlela icwangcisiweyo ithintela uhlengahlengiso olubizayo loyilo ngexesha lophuhliso lwezixhobo zemveliso.

 

Le nkampani iphucule indlela yayo yokuqinisekisa uyilo lweeprototype ukuze iquke:

 

Uvavanyo lokuchaneka kobukhulu kusetyenziswa oomatshini bokulinganisa abalungelelanisiweyo (CMM)

 

Uvavanyo lokusebenza koomatshini phantsi kweemeko zokusetyenziswa okulinganisiweyo

 

Ukuqinisekiswa kwendibano kunye nezixhobo zokudibanisa

 

Uvavanyo lobuhle phantsi kweemeko ezahlukeneyo zokukhanya

 

Iingqikelelo zokuthembeka kwexesha elide ezisekelwe kwidatha yepropathi yezinto eziphathekayo

 

Isigaba sesi-2: Uhlalutyo loBunjineli obuPhambili

Ukulinganisa iMoldflow kunye noLungiso lweDFM

Uhlalutyo lweMoldflow lubonisa iteknoloji ebalulekileyo kwindlela yokunciphisa iindleko ye-Ansix. Ngokulinganisa inkqubo yokubumba ngenaliti ngedijithali ngaphambi kokuba kunqunyulwe nayiphi na intsimbi, iinjineli zinokuchonga kwaye zisombulule iingxaki ezinokubakho ebezinokubangela ukuhlaziywa kwemold okubiza kakhulu okanye ukungasebenzi kakuhle kwemveliso.

 

Kwizinto zesakhelo samaqhosha, ingqwalasela ye-Ansix yokulinganisa ibandakanya:

 

Ukulungiswa kwendawo yesango ukunciphisa ubude bokuhamba kwamanzi nokuqinisekisa ukuzaliswa ngokulinganayo

 

Ukuqikelela umgca we-weld kunye nokutshintsha indawo kude neendawo ezixinezelekileyo kakhulu

 

Uhlalutyo lokupholisa ukunciphisa amaxesha omjikelo kunye nokunciphisa i-warpage

 

Imbuyekezo yokuncipha ukuqinisekisa ukuba ubukhulu benxalenye yokugqibela buyahlangabezana neemfuno

 

Kwiprojekthi yesakhelo samaqhosha enzima kakhulu yokulawula iimoto, uhlalutyo lweMoldflow lutyhile ukuba ukufudusela amasango amabini kunye nokulungisa ubukhulu bodonga kwiindawo ezingezizo ezibalulekileyo kuya kunciphisa ixesha lokujikeleza nge-18% kwaye kususe isiphene sobuhle ebesiya kufuna imisebenzi yesibini. Olu phuculo olubonakalayo lugcine malunga ne-$47,000 kuhlaziyo lwezixhobo oluqikelelweyo kwaye kwanciphisa iindleko ngenxalenye nganye nge-12%.

 

Uhlalutyo lweThermal kunye noLwakhiwo

Ngaphaya kokulinganisa ukuhamba kwamanzi, i-Ansix yenza uhlalutyo olupheleleyo lobushushu ukuze ilungelelanise ukubekwa kwetshaneli yokupholisa kunye noqwalaselo. Le nkampani ilandela imigaqo yokupholisa esele imiselwe, igcina umgama ohambelanayo ukusuka kwiitshaneli zokupholisa ukuya kwiindawo zokubumba (ngokubanzi kungabi ngaphantsi kwe-10mm) kwaye isebenzisa ukupholisa okujoliswe kuko kwiindawo zamasango apho uxinzelelo lobushushu luphezulu khona.

 

Iqela lobuchwephesha likhetha kwiindlela ezininzi zokupholisa ngokusekelwe kwijometri yecandelo:

 

Iitshaneli zokupholisa ngqo zamacandelo abhityileyo, acwangcisiweyo esakhelo samaqhosha

 

Iinkqubo ezipholisiweyo nge-Baffle kwiindawo ezixineneyo eziphambili

 

Itekhnoloji yobushushu bemibhobho kwiindawo ezishushu ezizimeleyo kwiijometri ezintsonkothileyo

 

Iitshaneli zokupholisa ezihambelanayo (ngokwenziwa kwezinto ezongezelelweyo) zolawulo olufanelekileyo lobushushu kwizicelo eziphezulu

 

Isigaba sesi-3: Ukwenziwa kweMold echanekileyo

Ukukhethwa kunye noNyango lweNsimbi yeMold

Ukukhethwa kwentsimbi yokubumba e-Ansix kubonisa ulungelelwaniso olucwangcisiweyo phakathi kweemfuno zokusebenza kunye nokuqwalaselwa kwezoqoqosho. Le nkampani igcina inkqubo eneenkcukacha zokukhethwa kwentsimbi ngokusekelwe koku kulandelayo:

 

Itheyibhile: Isakhelo soKhetho lweNsimbi yeMold

Kwiinkqubo ezininzi zefreyimu yamaqhosha, i-Ansix iphucule ukusetyenziswa kweentsimbi eziqinisiweyo njenge-P20 kwiindawo ezingezizo ezobuhle, igcina iindlela ezibiza kakhulu kuphela apho kuyimfuneko. Le ndlela ithatha izigaba idla ngokunciphisa iindleko zesiseko sesikhunta nge-15-25% xa kuthelekiswa nabakhuphisana nabo abalinganisa iintsimbi zeprimiyamu nokuba zifuna ntoni na.

 

Uyilo lweNkqubo yoMveliso

Umsebenzi wokwenziwa kwe-mold ka-Ansix udibanisa ubuchwepheshe obuphambili bokusebenza ngemishini kunye nolawulo oluqinileyo lwenkqubo:

 

Umatshini wokugaya onzima kusetyenziswa indlela yokusila esebenza kakuhle ukususa izinto ezinkulu

 

Imisebenzi yokugqiba isiqingatha iseka iinkcukacha ezibalulekileyo kunye nobudlelwane

 

Ukugqiba ngokuchanekileyo nge-CNC machining ukuya kumlinganiselo we-±0.005mm

 

Unyango oluphezulu oluquka ukupholisha, ukuthungela, okanye ukufaka i-coating

 

Ukuhlanganiswa kwecandelo ngokulungelelaniswa ngokuchanekileyo kunye nokuqinisekiswa

 

Le nkampani iphuhlise iindlela zokulungisa iiparameter ze-machining ezinciphisa ukuguguleka kwe-electrode ukuya kuthi ga kwi-40% kwimisebenzi ye-EDM kwaye inciphisa iindleko zezixhobo malunga ne-28% kwizicelo zokugaya ezikhawulezayo. Olu buchule benkqubo bunegalelo ngokuthe ngqo ekunciphiseni iindleko ze-mold ezidluliselwa yi-Ansix kubathengi.

 

Iinkqubo zeRunner, Gating, kunye ne-Ejection

Iimolds zefreyimu yamaqhosha zinemingeni ethile ekusasazweni kwezinto kunye nokususwa kwenxalenye ngenxa yejometri yazo eqhelekileyo enodonga oluncinci kunye neemfuno ezichanekileyo zokuhombisa. I-Ansix iphuhlise ubuchule obukhethekileyo kwi:

 

Uyilo lweNkqubo yoMbaleki:

 

Uyilo olulinganisiweyo ngokwejometri luqinisekisa ukuzaliswa kwemingxuma ngaxeshanye

 

Iinkqubo zokubaleka ezibandayo zokuguquguquka kwezinto (nangona iimbaleki ezishushu zomthamo ophezulu)

 

Uyilo oluthambileyo olunciphisa inkunkuma yezinto kunye nexesha lokujikeleza

 

Izisombululo zokuGate:

 

Amasango enqanawa angaphantsi komhlaba okususa ukungcola ngokuzenzekelayo kunye nenkangeleko ecocekileyo

 

Amasango e-Pin-point ukuze kubekho intsalela encinci yesango kwiindawo ezibonakalayo

 

Amasango omphetho apho iimfuno zobuhle zivumela izisombululo ezilula

 

Iindlela zokukhupha umoya:

 

Ii-ejectors zemikhono zamaqhosha afuna imingxunya yokugqitha

 

Ii-ejectors ze-blade zeembambo ezincinci kunye neempawu ezibuthathaka

 

Ukukhupha umoya oncediswa ngumoya kwiindawo ezinkulu, ezithe tyaba ezinokubambeka kwi-vacuum

 

Isigaba sesi-4: Ukuphuculwa kweMveliso kunye noQinisekiso loMgangatho

Imingeni kunye nezisombululo zeNkqubo yokuBumba ngeNjovo

Ukubumba iifreyimu zamaqhosha kuveza imingeni emininzi yobugcisa enxulumene ne-Ansix ejongene nayo ngokucwangcisiweyo ngokusebenzisa uyilo lwenkqubo:

 

Umngeni 1: I-Warpage kwiiNdawo eziNdonga eziThin

 

Isisombululo: I-Ansix isebenzisa inkqubo yolawulo lobushushu eneendawo ezininzi echanekileyo ye-±1°C, idityaniswe ne-valve gating elandelelanayo ukulawula amazinga okupholisa ahlukeneyo.

 

Umngeni 2: Iimpawu zokusinki kwiindawo ezidibana iimbambo

 

Isisombululo: Le nkampani isebenzisa iteknoloji yokuncedisa igesi kwiindawo ezityebileyo kwaye iphucula umlinganiselo wobukhulu bembambo nodonga ukuya kwi-50-60% yodonga oluqhelekileyo.

 

Umngeni 3: Inkangeleko Ehlala Ihleli Yobuhle

 

Isisombululo: I-Ansix iphuhlise inkqubo yolawulo lwenkqubo evaliweyo ejonga kwaye ilungelelanise utshintsho lwe-viscosity ngexesha langempela, igcina iipateni zokuzalisa ezihambelanayo.

 

Ukulungiswa kwexesha lomjikelo

Iqonda ukuba ixesha lokupholisa lidla ngokumela i-40-60% yexesha elipheleleyo lomjikelo, i-Ansix igxile kwizixhobo zobunjineli ezibanzi kwiindlela ezintsha zokulawula ubushushu. Kwiinkqubo zefreyimu yamaqhosha, inkampani ifikelele ekunciphiseni ixesha lomjikelo eliqhelekileyo nge-15-30% ngoku:

 

Iitshaneli zokupholisa ezihambelanayo ezilandela ijometri yenxalenye (eyenziweyo eyongezelelweyo)

 

Itekhnoloji yokupholisa i-pulse etshintsha ukuhamba kwe-coolant ukuthintela imida ye-laminar

 

Iindawo zokubumba ezigqunyiweyo ezigcina ubushushu obufanelekileyo

 

Ii-algorithms zokupholisa ezikrelekrele ezihlengahlengiswa ngokusekelwe kwimifanekiso yobushushu yexesha langempela

 

Olu phuculo luguqulela ngokuthe ngqo ekongeni iindleko kubathengi, apho ukuncipha kwe-10% ngexesha lomjikelo kudla ngokubangela ukwehla kwexabiso eliyinxenye nge-6-8% xa kuthelekiswa nenani eliphezulu.

 

Iprotocol yoLawulo loMgangatho

I-Ansix isebenzisa inkqubo yokuqinisekisa umgangatho enamanqanaba amane yokwenza isakhelo samaqhosha:

 

Ukubeka iliso kwinkqubo (100% yeendawo): Ukuhlolwa kobukhulu kusetyenziswa iinkqubo zokubona, ukuhlolwa kobuhle phantsi kokukhanya okulawulwayo

 

Ulawulo lwenkqubo yezibalo: Ukulandelela iiparameter ezibalulekileyo ngexesha langempela kunye nokukwazi ukulungelelanisa ngokuzenzekelayo

 

Uvavanyo lokuqinisekiswa kwelothi: Uvavanyo loomatshini, lwekhemikhali, nolwendalo ngokweemfuno zesicelo ngasinye

 

Uphicotho lokuthembeka kwexesha elide: Uvavanyo olukhawulezileyo lobomi olulinganisa iminyaka yokusetyenziswa ngamaxesha axinzelelweyo

 

Indlela yenkampani engenaziphene ibangele ukuba amazinga okulahlwa kwabathengi abe ngumyinge we-0.02%—malunga nesinye kwisihlanu somndilili weshishini lezinto ezichanekileyo.

 

Isigaba sesi-5: Ukuhanjiswa kwempahla kunye nokuhanjiswa kwexabiso kubathengi

Uyilo lokuPakisha kunye nokuHanjiswa

I-Ansix iyaqonda ukuba umonakalo ngexesha lothutho umele ilahleko ethe ngqo yemali kunye nokuphazamiseka kweenkqubo zemveliso yabathengi. Le nkampani iphuhlise izisombululo ezikhethekileyo zokupakisha iifreyimu zamaqhosha eziquka:

 

Iitreyi ezenziwe nge-thermoformed ezenzelwe wena ezibeka indawo nganye ngokukhuselekileyo ngaphandle kwamanqaku oxinzelelo

 

Ukhuseleko oluchasene ne-antistatic kwizicelo ze-elektroniki

 

Ukupakisha umqobo wokufuma wezinto ezi-hygroscopic

 

Izikhongozeli ezinekhowudi ye-QR ezivumela ukulandelelwa kwezinto ngexesha langempela

 

Kwiimfuno ezingxamisekileyo, i-Ansix igcina inkqubo yokuphendula ngokukhawuleza enokuthi ibeke phambili ukwenziwa kwesikhunta kwaye ikhawulezise imveliso ngokusebenzisa ukucutshungulwa ngaxeshanye kunokuba ibe ngamanyathelo alandelelanayo. Le nkqubo ivumele inkampani ukuba inike izixhobo zesakhelo samaqhosha eziqinisekisiweyo ngokupheleleyo kwiintsuku ezili-15 ukusuka ekuvunyweni koyilo—malunga nama-40% ngokukhawuleza kunamaxesha aqhelekileyo okukhokela kushishino.

 

Impumelelo yokunciphisa iindleko

Ngokusebenzisa indlela edibeneyo echazwe kweli nqaku, i-Ansix Tech ifumana rhoqo iingenelo ezinkulu zeendleko kubathengi ngelixa igcina okanye iphucula imigangatho yomgangatho. Indlela ecwangcisiweyo yenkampani ivelisa oku kulandelayo:

 

Itheyibhile: Impumelelo eqhelekileyo yokunciphisa iindleko ze-Ansix Tech

Isiphelo: Ikamva lokubumba inaliti okuqhutywa yixabiso

Njengoko ishishini lokubumba ngenaliti liqhubeka nophuhliso lwalo oluya kwi-automation enkulu kunye ne-digitalization, i-Ansix Tech isazimisele ukuphucula indlela yayo yokuchaneka ephuculweyo ngexabiso. Le nkampani okwangoku ityale imali kwimizamo emininzi ejonge phambili:

 

Ukudityaniswa kobukrelekrele bokwenziwa ukuze kulungiselelwe inkqubo yokuqikelela kwangaphambili

 

Ukubonakala kwekhonkco lokubonelela elisebenzisa i-blockchain ukuze kulandelelwe izinto

 

Iinkqubo zoqoqosho olujikelezayo ezivumela ukuphinda kusetyenziswe izinto ngaphandle kokonakala kwepropathi

 

Itekhnoloji yedijithali ephindwe kabini idala iikopi ezibonakalayo zemibumba ebonakalayo yokujonga kude

 

Into eyahlula i-Ansix kwicandelo lokubumba iifreyimu zamaqhosha kukhuphiswano ayikobuchule bobuchwephesha kuphela kodwa yifilosofi esisiseko yokudala ixabiso. Ngokuchonga ngokucwangcisiweyo nangokusebenzisa amathuba okonga iindleko kuwo onke amanqanaba oyilo, ukwenziwa, kunye nokuhanjiswa, inkampani inika oko abavelisi banamhlanje bakufuna ngakumbi: izinto ezichanekileyo eziphucula umgangatho wemveliso ngelixa zinciphisa iindleko zenkqubo iyonke.

 

Ngokusebenzisa indlela yayo ebanzi yokwenza i-button frame mold—ibandakanya ukukhethwa kwezinto ezicwangcisiweyo, ukulinganisa okuphambili, ukwenza izixhobo ngokuchanekileyo, ukuvelisa okuphuculweyo, kunye nokuqinisekiswa komgangatho oqinileyo—i-Ansix Tech iseke umlinganiselo omtsha kwi-injection molding eqhutywa yixabiso. Njengoko ubomi bemveliso bukhawuleza kwaye uxinzelelo lweendleko lusanda kuyanda kumashishini, le ndlela idibeneyo ibeka i-Ansix kunye nabathengi bayo kwimpumelelo eqhubekayo kwimarike ekhuphisanayo ngakumbi.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene nokubumba kwefreyimu yeqhosha, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, ngeposi: stephen@ansixtech.com

 

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