Chip mounting rutsigiro mold
Chip mounting rutsigiro mold
Ansix Kuchinja Kwemagadzirirwo Emagetsi: Kugona Kuisa Chip Kutsigira Kupinza Mould Pakugadzira Magetsi Zvinodhura Zvikuru
Muchikamu chekugadzira zvemagetsi chinokwikwidzana, kudiwa kwezvinhu zvakanyatsonaka, zvakavimbika, uye zvinodhura hakuperi. Chimiro chekutsigira chekuisa chip chinhu chakakosha asi chinowanzo furatirwa, chinopa chimiro chepakutanga chinoita kuti midziyo ye semiconductor igare zvakanaka uye yakachengetedzwa. Kune vatungamiriri veindasitiri vakaita seAnsix Tech, kugona mubasa iri hakusi kwekugadzira chete; asi kukosha kweinjiniya. Kuburikidza nemusanganiswa wedhizaini yepamusoro, sainzi yezvinhu, kugadzirisa maitiro, uye simulation yedhijitari, Ansix Tech yakagadzira maitiro ekugadzira anoderedza zvakanyanya mitengo yezvikamu kune vatengi pasina kukanganisa hunhu hwakasimba hunodiwa nemidziyo yemagetsi yemotokari, yeindasitiri, uye yevatengi.
1 Ruzivo Rwechokwadi: Dhizaini uye Kugadzira Zvishandiso Zvekutsigira Kuisa Chip
Rwendo rwechip installing support mold paAnsix Tech runotanga nepfungwa ye "Design for Manufacturability" (DFM) kubva pamufananidzo wekutanga. Kusiyana nemachip akajairwa, machip aya anofanira kusangana nezvinodiwa zvemakanika uye zvekupisa. Anofanira kutsungirira kushushikana kwakakosha kwemakanika, kupa kugadzikana kwakaringana kwekuisa machip, uye kutsungirira kupisa panguva yekushanda kwemudziyo uye maitiro anotevera ekuchinja kwe solder.
Kutanga Kugadzira Pamwe Chete: Maitiro acho anotanga nekushanda pamwe chete pakati pemainjiniya eAnsix Tech nechikwata cheR&D chemutengi. Kushivirira kwese kuri padhirowa kunoongororwa, semapurasitiki Mutengo weKuumbas "dzinonyanya kubatwa nemaitiro". Kutsanangura matenderi asina kufanira kunogona kuwedzera zvakanyanya mari yekushandisa maturusi uye mari yechikamu chimwe nechimwe. Ansix Tech inoshandisa hunyanzvi hwayo kutungamira vatengi kune matenderi anodhura zvakanyanya anosangana nezvinodiwa zvekushanda pasina kushandisa mainjiniya akawandisa.
Kugadzira uye Kusimbisa Zvakanyanya: Simbi isati yachekwa, dhizaini yacho inoongororwa zvakasimba. Ansix Tech inoshandisa matekiniki ekugadzira nekukurumidza, akadai se high-resolution Kudhinda kwe3D nemaresini emhando yeinjiniya, kugadzira ma prototype anoshanda. Izvi zvinoshandiswa pakuongorora kukodzera kwemuviri, kuyedza kuunganidza, uye kuyedza kupisa kwekutanga. Chikamu ichi chakakosha pakuona kupindirana kunogona kuitika kana nzvimbo dzekushushikana mumagungano akaomarara ezvikamu zvakawanda, kuve nechokwadi chekuti zvikamu zvinokwana zvakakwana kwete chete patembiricha yemumba asiwo munzvimbo dzese dzekushanda.
Kugadzirwa Kwemapatya Edhijitari: Panguva imwe chete, mapatya edhijitari akakwana echiumbwa nechikamu zvinogadzirwa. Iyi modhi inoumba hwaro hwezvirongwa zvese zvinotevera zvekufananidzira nekugadzira, zvichiita kuti pave nekuchinja kwakanaka kubva pakugadzira kuenda pakugadzira.
2 Hwaro hweKushanda: Kusarudzwa kweZvinhu zvine Hurongwa
Kusarudzwa kwezvinhu zvepurasitiki pamwe ndicho chinhu chinonyanya kukosha pakuenzanisa mashandiro, kuvimbika, uye mutengo. Ansix Tech yaenda kunze kwemaresini echinyakare ichigamuchira thermoplastics inoshanda zvakanyanya iyo inopa hunhu hwakanaka.
Mathermoplastic Anoshanda Nepamusoro: Kune vanoisa machip installing supports vanofanira kurarama tembiricha ye solder reflow (inogona kudarika 260°C), zvinhu zvakaita seLiquid Crystal Polymer (LCP) nePolyphenylene Sulfide (PPS) zvinowanzo sarudzwa. Aya "mapurasitiki epamusoro-soro" anopa simba rekudzivirira kupisa kwakanyanya (HDT > 260°C), kunyudzwa kwemvura shoma, uye kugadzikana kwakanyanya. Izvi zvinoratidza kufambira mberi kukuru pamusoro penzira dzekare dzinoshandisa thermoplastics dzine mwero wakaderera kana thermosets dzinodhura, dzinopora zvishoma nezvishoma.
Kugadzirisa Mashandiro Emari: Nyanzvi dzesainzi dzeAnsix Tech dzinochengetedza dhatabhesi yakazara yehunhu hwe resin. Dzinoita ongororo dzakadzama kuti dzienderane nezvinodiwa chaizvo zvekupisa, zvemakanika, uye zve dielectric zvekushandisa negiredhi rezvinhu zvinodhura zvakanyanya zviripo. Semuenzaniso, PPS yakasimbiswa negirazi inogona kusarudzwa pane LCP inodhura yakazadzwa nezvicherwa yekushandiswa kwakati, zvichiita kuti mashandiro anodiwa awane mutengo wakaderera we15-20%. Sarudzo iyi yehunyanzvi inoderedza zvakananga mutengo wezvinhu zvemutengi (BOM).
Kuve nechokwadi chekuvimbika: Zvinhu zvakasarudzwa zvinofanirawo kuve nechokwadi chekuti zvinogara kwenguva refu. Izvi zvinosanganisira kusachena kweionic kudzivirira ngura yechip, kunamira zvakanaka pasimbi kana ma inserts, uye coefficient of thermal expansion (CTE) inoenderana zvakanaka nezvimwe zvinhu zvekubatanidza kuti kuderedze kushushikana kweinterfacial.
Tafura 1: Zvinhu Zvinokosha zvePurasitiki zveMakumbo ekutsigira ekugadzika Chip
3 Kutevedzera Kukwana: Kuongorora Kuyerera Kwemould (DFM) seChishandiso Chinochengetedza Mari
Kuti ibvise mari yakawanda yekuedza nekukanganisa pakushandisa zvishandiso, Ansix Tech inoshandisa software yemazuva ano yeMoldex3D flow simulation. Iyi digital prototyping phase ndiyo inochengetedza mari yakawanda.
Kufanotaura uye Kugadzirisa Matambudziko Pakombiyuta: Software iyi inoita simulation chaiyo ye3D yemaitiro ekuzadza mold, ichishandisa Navier-Stokes equations kuratidza kuyerera kwakaoma, kusiri kweNewtonian kwepolymer melt. Mainjiniya vanoongorora simulation iyi kuti:
Gadzirisa nzvimbo yegedhi nehukuru hwaro kuti uve nechokwadi chekuti rinozadzwa zvakanaka, uchideredza mitsetse yeweld uye misungo yemhepo inokonzera nzvimbo dzisina kusimba kana zvikanganiso pamusoro.
Fanotaura uye gadzirisa mitsetse yewelding kubva kunzvimbo dzakaoma zvikuru dzine kushushikana kwakanyanya.
Tsvaga mapfuti mapfupi kana misungo yemhepo (inogona kukonzera kupisa kana "mhedzisiro yedhiziri") uye wedzera kana gadzirisa maburi emhepo zvinoenderana nazvo.
Tevedzera kushanda zvakanaka kwenzira yekutonhodza kuti ufanotaura nguva dzekutenderera uye kuona nzvimbo dzinogona kudonha kana kudonha nekuda kwekutonhora kusina kuenzana.
Kusimbisa neFiziki Data: Ansix Tech inotarisa mamodheru ayo ekufananidzira nedata rekuongorora kubva kumapurojekiti apfuura uye zvidzidzo zvekusimbisa zviri kuenderera mberi, zvakafanana nenzira dzakanyorwa mukutsvagisa kwedzidzo, zvichiita kuti kuve nechokwadi chekuti kufungidzira kwakarurama. Kubatana uku pakati penyika dzedhijitari nedzepanyama kunobvumira dhizaini ye "mold yekutanga", kudzivirira kugadzirisa mold kunodhura uye kunotora nguva.
4 Kugadzira Mould: Matambudziko Ekugadzira Masisitimu Akakosha Nekugadzira
Chiumbwa ichi pachacho ibasa guru rekugadzira zvinhu nemazvo. Sisitimu yega yega iri mairi yakagadzirirwa kushanda zvakanaka, kugara kwenguva refu, uye kugadzirwa kwezvikamu zvakakwana.
Kusarudzwa kweSimbi yeChimedu: Kune zvimedu zvinotsigira chip, zvinowanzosanganisira zvinhu zvakaoma uye zvinhu zvinokwenya zvakanyanya (senge magirazi akazara), Ansix Tech inosarudza simbi dzezvishandiso dzakaoma kana simbi dzisina ngura (semuenzaniso, Stavax ESR, S136). Izvi zvinopa kugona kupenya kwakanaka, kuramba ngura, uye kugara kwenguva refu, zvichiita kuti zvishandiso zvigare kwenguva refu uye zvikamu zvive zvakanaka mumazana ezviuru zvemasekeji.
Sisitimu Yepamusoro Yekutonhodza: Sisitimu yekutonhodza yakafanana, uko nzira dzemvura dzinotevera contour yechikamu, inowanzogadzirwa uchishandisa data rekufananidzira. Izvi zvinoita kuti kupisa kubviswe zvakaenzana, zvichideredza zvakanyanya nguva yekutenderera kusvika ku30% uye kudzivirira warpage - chinhu chikuru chinouraya goho muzvikamu zvakanyatsonaka.
Sisitimu Yemumhanyi Negedhi Rakagadzirwa Nemhando Yepamusoro: Sisitimu yemumhanyi inodziya inowanzo shandiswa kubvisa marara kubva mumhanyi anotonhora uye kuchengetedza tembiricha yakakwana yekunyunguduka. Dhizaini yegedhi yakakosha; magedhi epasi pegungwa kana epamusoro anowanzo shandiswa kubvumira kubvisa otomatiki uye kugadzira zvikamu zvakachena, zvinogamuchirwa nekunaka.
Sisitimu Yekuburitsa Mapaipi Yakanyanya Kunaka: Zvichienderana nekusimba kwezvitsigiro zvechip, sisitimu yekuburitsa mapaipi inofanira kunge isina chikanganiso. Ansix Tech inogadzira kuburitsa mapaipi ichishandisa mapini akawanda, maoko, uye kunyange ma lifters akaumbwa nemaoko kuti ishandise simba rakaenzana, kudzivirira kukanganisa kana kukuvara kwezvikamu zvakatetepa panguva yekuburitsa mapaipi.
Kukunda Matambudziko Ekugadzira: Kugadzira mageometri akaomarara, ane maburi akadzika nemaitiro akaomarara kunoda michina yepamusoro ye5-axis CNC uye EDM (Electrical Discharge Machining). Dambudziko guru nderekuwana kupedzisa kwakanaka kwenzvimbo dzakadzika kana dzakatenderedza mapini epakati kuti zvive nyore kubvisa. Nyanzvi dzeAnsix Tech dzine ruzivo dzinoshandisa matekiniki ekupukuta anofambira mberi uye magadzirirwo chaiwo kuti dzikunde izvi.
5 Chinhu Chinogadzirwa: Maitiro Ekugadzira Jekiseni uye Kuvimbisa Hunhu
Kana chakuvhuvhu chagadzirira, chinangwa chinoshanduka kuenda kunzira yekuumba jekiseni, uko kunyatsoita uye kudzokorora kwacho ndiko kunonyanya kukosha.
Kugadzirisa Maitiro Kuti Ashande Nesimba: Mainjiniya eAnsix Tech vanogadzira chimiro chesainzi chekugadzira zvinhu nemazvo. Zvinhu zvakaita sekumhanya kwejekiseni (zvichishandisa chimiro chekukurumidza kudzivirira kudonha kwemhepo), kumanikidzwa kwepakeji, uye nguva yekutonhodza zvinogadziriswa kwete chete nekuda kwemhando yepamusoro, asiwo kwenguva shoma yekutenderera. Kuderedzwa kwesekondi imwe chete yenguva yekutenderera kunoshandura kuchengetedza mari yakawanda pakugadzirwa kwezvikamu zvemamiriyoni.
Kudzora Hunhu Kwakakwana: Hunhu hwacho hunoiswa mumatanho ese. Sisitimu yeQC ine matanho akawanda inoiswa:
Kutarisa ma parameter akakosha mukati mekuita (kumanikidzwa kwemugodhi, tembiricha yakanyunguduka) uchishandisa masensa ari muchiumbwa.
Kuongorora Nyaya Yekutanga (FAI) uchishandisa Michina Yekuyera Yakabatana (CMM) kusimbisa zviyero zvese zvakakosha zvichienderana nemuenzaniso weCAD.
Kudzora Maitiro Ekuongorora Statistical (SPC) pazvikamu zvakatorwa sampuli kuti zvionekwe kuti zvinhu zvakakosha zviri kushanda sei, zvichiita kuti maitiro acho arambe ari mukutonga.
Kuyedzwa kwekushanda uye kuvimbika, senge thermal cycling uye mechanical shear tests, pamatanho ekuenzanisa mamiriro chaiwo enyika.
Kurongedza Kuti Zvive Zvakakwana: Ichiziva kuti chikamu chekupedzisira chinogona kukuvara pakufamba, Ansix Tech inoshandisa kurongedza kwakabatana, kwakagadzirirwa zvikamu zvemagetsi zvisina kusimba. Izvi zvinodzivirira kukwenya, kuburitsa magetsi (ESD), uye kushanduka kwemuviri, zvichiita kuti zvikamu zvisvike mumamiriro akakodzera ekubatanidza otomatiki.
6 Kubatsira kweAnsix Tech: Kupa Kuvimbika uye Kukosha
Mugumo weiyi nzira yakadzama ipfungwa inokwezva vatengi. Hunyanzvi hweAnsix Tech mumapurojekiti ekutsigira mold ekuisa machip hunoshandura mabhenefiti anooneka.
Kuderedza Mutengo Wakananga: Kuburikidza nekutsinhana kwezvinhu zvine chekuita nehurongwa, kugadzirisa nguva yekushanda, uye kuwedzera goho (kuburikidza neDFM uye simulation), Ansix Tech inogara ichideredza mitengo yezvikamu ne10-25% kune vatengi vayo zvichienzaniswa nemaitiro akajairwa neindasitiri. Mari inoshandiswa musimulation yekutanga uye premium tooling inobhadhara zvakapetwa kakawanda muchikamu chekugadzira.
Kukurumidza Kusvika Pamusika: Maitiro ekuti "kutumira nekukurumidza" haasi ekugadzirisa zvinhu; anosanganisira kuita zvinhu zvakafanana uye kusimbiswa kwedhijitari. Nekugadzira, kutevedzera, uye kugadzirira maturusi, uye nekuona kuti mold inoshanda nemazvo kekutanga, Ansix Tech inogona kudzvanya nguva yekugadzirwa ne30-40%, zvichiita kuti zvigadzirwa zvevatengi zvikwanise kutengeswa nekukurumidza.
Kuvimbika Kusingachinji: Nehwaro hwakavakirwa painjiniya chaiyo, kugadzira zvinhu nesainzi, uye QC yakasimba, kuvimbika kwezvinhu zvinogadzirwa neAnsix Tech kwakanaka kwazvo. Izvi zvinoderedza mitengo yekukundikana kwemumunda uye mari yewarandi kune vatengi, zvichidzivirira mukurumbira wechiratidzo chavo—mutengo unopfuura zvakanyanya mutengo wepachikamu chimwe nechimwe.
Mukupedzisa, munyika ine hunyanzvi hwekugadzira zvemagetsi, rutsigiro rwekuisa machipisi chinhu chidiki chine simba guru pakushanda, mutengo, uye kuvimbika. Ansix Tech yave nehunyanzvi nesainzi yekugadzira zvinhu izvi zvakakosha. Nekuona purojekiti yega yega kuburikidza nemaonero maviri ehunyanzvi hwepamusoro uye kukosha kwehupfumi, Ansix Tech haingogadziri zvikamu chete; inovandudza mukana wekukwikwidzana nevatengi vayo, zvichiratidza kuti mhando yepamusoro uye kudzikiswa kwemitengo kwakakosha hazvisi zvega, asi ndizvo zviratidzo zvekugadzira zvinhu zvepamusoro.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neChip mounting support mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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