Chip mounting tšehetso hlobo

Chip mounting tšehetso hlobo

 

Ansix Phetoho e Hloahloa ea Theknoloji: Ho Tseba ho Kenya Li-Chip ho Tšehetsa Ente ea Mold bakeng sa Tlhahiso ea Lisebelisoa tsa Elektroniki e Sebetsang ka Theko e Tlase

Lefapheng la tlhahiso ea lisebelisoa tsa elektroniki tse hlōlisanang, tlhoko ea likarolo tse nepahetseng haholo, tse tšepahalang le tse theko e tlaase ha e fele. Mofuta oa tšehetso oa ho kenya li-chip ke karolo ea bohlokoa empa hangata e hlokomolohuoa, e fanang ka sebopeho sa motheo se netefatsang hore lisebelisoa tsa semiconductor li bolokiloe ka mokhoa o sireletsehileng le o sirelelitsoeng. Bakeng sa baetapele ba indasteri joalo ka Ansix Tech, ho ipabola sebakeng sena ha se feela taba ea tlhahiso; ke taba ea boleng ba boenjiniere. Ka motsoako o rarahaneng oa moralo o tsoetseng pele, saense ea thepa, ntlafatso ea ts'ebetso le ketsiso ea dijithale, Ansix Tech e hlahisitse ts'ebetso ea tlhahiso e ikhethileng e fokotsang litšenyehelo tsa likarolo haholo bakeng sa bareki ntle le ho beha kotsing boleng bo thata bo hlokoang ke lits'ebetso tsa lisebelisoa tsa elektroniki tsa likoloi, tsa indasteri le tsa bareki.

 

1 Moralo oa ho Nepahala: Moralo le Prototyping bakeng sa Tšehetso ea ho Kenya Chip

Leeto la hlobo ea tšehetso ea ho kenya li-chip ho Ansix Tech le qala ka filosofi ea "Design for Manufacturability" (DFM) ho tloha setšoantšong sa pele. Ho fapana le li-chip tse tloaelehileng, litšehetso tsena li tlameha ho fihlela litlhaloso tse ikhethang tsa mechini le mocheso. Li tlameha ho mamella khatello e kholo ea mechini, li fane ka botsitso bo nepahetseng ba boholo bakeng sa ho beha li-chip, le ho mamella potoloho ea mocheso nakong ea ts'ebetso ea sesebelisoa le lits'ebetso tse latelang tsa ho lahla li-solder.

 

Qalo ea Moralo o Kopanetsoeng: Ts'ebetso e qala ka tšebelisano-'moho e tebileng pakeng tsa baenjiniere ba Ansix Tech le sehlopha sa R&D sa moreki. Tokelo e 'ngoe le e 'ngoe setšoantšong e hlahlojoa, joalo ka polasetiki Litšenyehelo tsa ho Bopas li "boima haholo ts'ebetsong". Ho totobatsa mamello e thata ho sa hlokahaleng ho ka eketsa litšenyehelo tsa lisebelisoa le tsa karolo ka 'ngoe ka potlako. Ansix Tech e sebelisa boiphihlelo ba eona ho tataisa bareki ho fihlela mamello e ntle ka litšenyehelo tse fihlelang litlhoko tsa ts'ebetso ntle le boenjiniere bo feteletseng.

 

Tlhahlobo le Netefatso e Tsoetseng Pele: Pele tšepe efe kapa efe e sehoa, moralo o feta netefatsong e matla. Ansix Tech e sebelisa mekhoa ea ho etsa li-prototype ka potlako, joalo ka qeto e phahameng Khatiso ea 3D ka li-resin tsa boemo ba boenjiniere, ho hlahisa li-prototype tse sebetsang. Tsena li sebelisetsoa ho hlahloba ho lekana ha 'mele, liteko tsa kopano, le liteko tsa pele tsa mocheso. Mokhahlelo ona o bohlokoa bakeng sa ho khetholla litšitiso tse ka bang teng kapa lintlha tsa khatello likopanong tse rarahaneng tsa likarolo tse ngata, ho netefatsa hore likarolo li lekana hantle eseng feela mochesong oa kamore empa ho pholletsa le sebaka sa tsona sa ts'ebetso.

 

Tlhahiso ea Mafahla a Dijithale: Ka nako e ts'oanang, mafahla a phethahetseng a dijithale a hlobo le karolo aa etsoa. ​​Mohlala ona o theha motheo oa mananeo ohle a ketsiso le a machining a latelang, ho netefatsa phetoho e se nang sekoli ho tloha moralong ho ea tlhahisong.

 

2 Motheo oa Tshebetso: Khetho ea Lisebelisoa tsa Leano

Khetho ea thepa ea polasetiki mohlomong ke eona ntho ea bohlokoa ka ho fetisisa bakeng sa ho leka-lekanya ts'ebetso, ts'epo le litšenyehelo. Ansix Tech e fetetse ka nģ'ane ho li-resin tsa setso ho amohela li-thermoplastic tse sebetsang hantle tse fanang ka thepa e phahameng.

 

Thermoplastics e Sebetsang ka Bongata: Bakeng sa ditšehetso tsa ho kenya di-chip tse lokelang ho pholoha dithempereichara tsa ho kgutlela ha solder (tse ka fetang 260°C), thepa e kang Liquid Crystal Polymer (LCP) le Polyphenylene Sulfide (PPS) hangata di a kgethwa. "Diplastiki tsena tse matla tsa boenjiniere" di fana ka kganyetso e hlokahalang ya mocheso o phahameng (HDT > 260°C), ho monyela mongobo o tlase, le botsitso bo ikgethang ba boholo. Sena se tshwaya kgatelopele e kgolo hodima mekgwa ya kgale e sebedisang thermoplastics e nang le ntlha e tlase ya ho qhibiliha kapa di-thermoset tse turang, tse fodisang butle.

 

Ntlafatso ea Ts'ebetso ea Litšenyehelo: Bo-rasaense ba thepa ba Ansix Tech ba boloka database e felletseng ea thepa ea resin. Ba etsa tlhahlobo e qaqileng ho bapisa litlhoko tse nepahetseng tsa mocheso, tsa mechini le tsa dielectric tsa ts'ebeliso ka sehlopha sa thepa se theko e tlaase ka ho fetisisa se fumanehang. Mohlala, PPS e matlafalitsoeng ka khalase e ka khethoa ho feta LCP e turang haholo e tletseng liminerale bakeng sa ts'ebeliso e itseng, e fihlella ts'ebetso e hlokahalang ka litšenyehelo tse tlase tsa thepa tse 15-20%. Khetho ena ea maano e fokotsa ka ho toba litšenyehelo tsa theko ea thepa (BOM) ea moreki.

 

Ho netefatsa Botšepehi: Thepa e khethiloeng e tlameha ho netefatsa botšepehi ba nako e telele. Sena se kenyelletsa maemo a tlase a litšila tsa ionic ho thibela ho bola ha chip, ho khomarela hantle li-lod tsa tšepe kapa li-insert, le coefficient of thermal expansion (CTE) e tsamaellanang ka hloko le thepa e meng ea kopano ho fokotsa khatello ea interfacial.

 

Tafole ea 1: Lisebelisoa tsa Bohlokoa tsa Plastiki bakeng sa Li-mold tsa Tšehetso ea ho Kenya Chip

3 Ho etsisa Phethahatso: Tlhahlobo ea Phallo ea Hlobo (DFM) e le Sesebelisoa sa ho Boloka Litšenyehelo

Ho felisa teko le liphoso tse turang haholo lisebelisoa, Ansix Tech e sebelisa software ea morao-rao ea ho etsisa phallo ea Moldex3D. Mokhahlelo ona oa prototyping oa dijithale ke moo ho bolokoang litšenyehelo tse kholo ho koaletsoeng teng.

 

Ho Bolela Pele le ho Rarolla Mathata ka Sebele: Software ena e etsa ketsiso ea 'nete ea 3D ea ts'ebetso ea ho tlatsa hlobo, e sebelisa li-equation tsa Navier-Stokes ho etsa mohlala oa phallo e rarahaneng, e seng ea Newtonian ea polymer e qhibilihang. Baenjiniere ba sekaseka ketsiso ho:

 

Ntlafatsa sebaka sa heke le boholo ba yona ho netefatsa ho tlatswa ho leka-lekaneng, ho fokotsa mela ya ho tjheseletsa le maraba a moya a bakang matheba a fokolang kapa diphoso tsa bokahodimo.

 

Ho bolela esale pele le ho beha mela ea ho tjheseletsa sebakeng se seng hole le libaka tsa bohlokoa tse nang le khatello e phahameng ea maikutlo.

 

Hlalosa lithunya tse kgutshwane kapa maraba a moya (a ka bakang ho tjhesa kapa "phello ya disele") mme o kenye kapa o fetole mathoko a moya ka ho loketseng.

 

Etsisa bokgoni ba kanale ya ho phodisa ho bolela esale pele dinako tsa potoloho le ho hlwaya dibaka tse kotsing ya ho teba kapa ho wa ka lebaka la ho phodisa ho sa lekanang.

 

Ho netefatsa ka Data ya Mmele: Ansix Tech e shebana le mehlala ya yona ya ketsiso ka data ya boiphihlelo ho tswa diporojekeng tse fetileng le dithuto tse tswelang pele tsa netefatso, tse tshwanang le mekgwa e ngotsweng dipatlisisong tsa thuto, e netefatsang ho nepahala ho hoholo ha ho bolela esale pele. Tshebedisano ena pakeng tsa mafatshe a dijithale le a nama e dumella moralo wa hlobo "wa pele o nepahetseng", ho qoba ho lokisa hlobo ka tsela e turang le e jang nako.

 

4 Ho Enjinera Hlobo: Liphephetso tsa Litsamaiso tsa Motheo le Tlhahiso

Foromo ka boeona ke mosebetsi o tsoileng matsoho oa boenjiniere bo nepahetseng. Sistimi e 'ngoe le e 'ngoe e ka hare ho eona e etselitsoe ho sebetsa hantle, ho phela nako e telele le tlhahiso e phethahetseng ea likarolo.

 

Khetho ea Tšepe ea Hlobo: Bakeng sa liforomo tse tšehetsang chip, tse atisang ho kenyelletsa likarolo tse rarahaneng le thepa e matla ea ho khohlela (joalo ka li-resin tse tletseng khalase), Ansix Tech e khetha litšepe tsa lisebelisoa tse thatafalitsoeng tsa boleng bo holimo kapa litšepe tse sa hloekang (mohlala, Stavax ESR, S136). Tsena li fana ka ho benya ho babatsehang, ho hanyetsa mafome, le ho tšoarella, ho netefatsa bophelo bo bolelele ba lisebelisoa le boleng bo tsitsitseng ba likarolo ho feta lipotoloho tse makholo a likete.

 

Sistimi e Tsoetseng Pele ea ho Pholisa: Sistimi ea ho pholisa e nang le sebopeho, moo likanale tsa metsi li latelang sebopeho sa karolo e ka hare, hangata e etsoa ho sebelisoa lintlha tsa ketsiso. Sena se netefatsa ho ntšoa ha mocheso ka mokhoa o ts'oanang, se fokotsa nako ea potoloho haholo ho fihlela ho 30% le ho thibela ho oa—e leng se bolaeang chai e kholo likarolong tse nepahetseng.

 

Sistimi e ntlafaditsweng ya Runner le Heke: Sistimi ya runner e chesang hangata e sebediswa ho fedisa ditshila tsa thepa ho tswa ho runner e batang le ho boloka mocheso o motle wa ho qhibiliha. Moralo wa heke o bohlokwa haholo; heke tse ka tlasa lewatle kapa tse tobileng hangata di sebediswa ho dumella ho ntsha metsi ka boiketsetso le ho hlahisa dikarolo tse hlwekileng, tse amohelehang ka botle.

 

Sistimi e Sebetsang ka Boqhetseke ea ho Ntša: Ka lebaka la tlhaho e bonolo ea litšehetso tsa chip, sistimi ea ho ntša e tlameha ho ba e se nang sekoli. Ansix Tech e rala ho ntša ka ho sebelisa li-pin tse ngata, matsoho, esita le li-lifter tse bōpehileng joaloka motho ka mong ho sebelisa matla a leka-lekaneng ka ho phethahetseng, ho thibela ho sotha kapa ho senya likarolo tse nang le mabota a masesaane nakong ea ho qhaqhoa.

 

Ho Hlōla Mathata a Tlhahiso: Ho etsa machining a li-geometri tse rarahaneng, tse tebileng ka mamello e tiileng ho hloka machining a CNC a 5-axis le EDM (Machining ea Motlakase ea ho Ts'oasa Motlakase). Bothata bo boholo ke ho fihlela qetello e phethahetseng ea bokaholimo likhopong tse tebileng kapa ho potoloha lipini tsa mantlha ho nolofatsa ho ntša ha bonolo. Litsebi tsa mechini tse nang le boiphihlelo tsa Ansix Tech li sebelisa mekhoa ea ho bentša e tsoelang pele le ho ngola ka mokhoa o nepahetseng ho hlōla sena.

 

5 Sebopi sa Tlhahiso: Ts'ebetso ea ho Enta le Tiisetso ea Boleng

Ha hlobo e se e loketse, tlhokomelo e fetela ts'ebetsong ea ho enta ka ente, moo ho nepahala le ho pheta-pheta e leng tsa bohlokoa ka ho fetisisa.

 

Ntlafatso ea Ts'ebetso Bakeng sa Bokgoni: Baenjiniere ba ts'ebetso ba Ansix Tech ba nts'etsapele profil ea saense ea ho bopa ka hloko. Li-parameter tse kang lebelo la ente (ho sebelisa profil ea lebelo ho qoba ho phaphamala), khatello ea ho paka, le nako ea ho pholisa ha li ntlafatsoe feela bakeng sa boleng, empa le bakeng sa nako e fokolang ea potoloho. Phokotso ea motsotsoana o le mong feela nakong ea potoloho e fetolela ho boloka litšenyehelo tse kholo holim'a tlhahiso ea likarolo tse limilione.

 

Taolo e Felletseng ea Boleng: Boleng bo kentsoe mohatong o mong le o mong. Sistimi ea QC ea maemo a mangata e kenngoa tšebetsong:

 

Tlhokomelo ea liparamente tsa bohlokoa nakong ea ts'ebetso (khatello ea lesoba, mocheso o qhibilihang) ho sebelisoa li-sensor tse ka har'a hlobo.

 

Tlhahlobo ea Sehlooho sa Pele (FAI) ho sebelisoa Mechini ea ho Lekanya ea Coordinate (CMM) ho netefatsa litekanyo tsohle tsa bohlokoa khahlanong le mohlala oa CAD.

 

Taolo ea Ts'ebetso ea Lipalopalo (SPC) likarolong tse lisampoleng bakeng sa litšobotsi tsa bohlokoa, ho netefatsa hore ts'ebetso e lula e laoloa.

 

Liteko tse sebetsang le tse tšepahalang, joalo ka ho potoloha ha mocheso le liteko tsa ho kuta ka mechine, ka lihlopha ho etsisa maemo a sebele.

 

Ho paka bakeng sa Phethahatso: Ka ho utloisisa hore karolo ea ho qetela e ka senyeha ha e ntse e tsamaea, Ansix Tech e sebelisa sephutheloana se loantšang ho se sisinyehe, se arotsoeng ka likarolo se etselitsoeng ka ho khetheha likarolo tse bonolo tsa elektroniki. Sena se thibela ho ngoapa, ho ntša metsi ka motlakase (ESD), le ho fetoha ha 'mele, ho netefatsa hore likarolo li fihla boemong bo phethahetseng bakeng sa mela ea kopano e iketsang.

 

6 Molemo oa Theknoloji ea Ansix: Ho Fana ka Tšepo le Boleng

Sephetho sa ts'ebetso ena e qaqileng ke tlhahiso ea boleng bo khahlisang bakeng sa bareki. Botsebi ba Ansix Tech mererong ea ts'ehetso ea hlobo ea ho kenya li-chip bo fetolela melemo e bonahalang.

 

Phokotso ea Litšenyehelo ka ho Otloloha: Ka ho fetola thepa ea maano, ho ntlafatsa nako ea potoloho, le ho eketsa chai (ka DFM le simulation), Ansix Tech e lula e fihlella phokotso ea litšenyehelo tsa likarolo tsa 10-25% bakeng sa bareki ba eona ha e bapisoa le mekhoa e tloaelehileng ea indasteri. Matsete ho simulation ea pele le lisebelisoa tsa boleng bo holimo a iphelisa ka makhetlo a mangata mohatong oa tlhahiso.

 

Nako e Potlakileng ea ho ea 'Marakeng: Ts'ebetso ea "kabo e potlakileng" ha se taba ea ho fokotsa likhutlo; ke taba ea ho etsa lintho ka nako e ts'oanang le netefatso ea dijithale. Ka ho kopanya moralo, ketsiso, le ho lokisa lisebelisoa, le ka ho netefatsa hore hlobo e sebetsa hantle ka lekhetlo la pele, Ansix Tech e ka hatella linako tsa nts'etsopele ka 30-40%, e leng se etsang hore lihlahisoa tsa bareki li rekisoe kapele.

 

Tšepo e sa Fetoheng: Ka motheo o hahiloeng holim'a boenjiniere bo nepahetseng, ho bopa saense, le QC e tiileng, botšepehi ba likarolo tse hlahisoang ke Ansix Tech bo ikhetha. Sena se fokotsa sekhahla sa ho hloleha ha tšimo le litšenyehelo tsa tiisetso bakeng sa bareki, se sireletsa botumo ba lets'oao la bona—boleng bo fetang haholo litšenyehelo tsa karolo ka 'ngoe.

 

Qetellong, lefatšeng la tlhahiso ea lisebelisoa tsa elektroniki tse nang le litšusumetso tse kholo, tšehetso ea ho kenya li-chip ke karolo e nyane e nang le tšusumetso e kholo ts'ebetsong, litšenyehelo le ts'epo. Ansix Tech e na le tsebo ea bonono le mahlale a ho hlahisa likarolo tsena tsa bohlokoa. Ka ho sheba projeke e 'ngoe le e 'ngoe ka lilense tse peli tsa bokhabane ba tekheniki le boleng ba moruo, Ansix Tech ha e hlahise likarolo feela; e ntlafatsa monyetla oa tlholisano bakeng sa bareki ba eona, e paka hore boleng bo holimo le phokotso e kholo ea litšenyehelo ha li ikamahanye, empa ke letšoao la tlhahiso e tsoetseng pele e le kannete.

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le hlobo ea tšehetso ea ho kenya Chip, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, le ho fumana liodara tse kholo 'marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com

 

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