CNC yakagadzirwa nemazvo yakashandurwa zvikamu
CNC yakagadzirwa nemashini zvikamu zvakanyatsogadziriswa
Ansix Tekinoroji: Kunyatsoongorora Uinjiniya, Kuderedza Mari Mukugadzira Jekiseni Remazuva Ano
Munyika yanhasi ine makwikwi ekugadzira zvinhu, kugona kugadzira zvinhu zvepurasitiki zvakanyatsonaka uye zvinovimbika pamutengo wakaderera kunopfuura mukana - chinhu chakakosha. Kune maindasitiri kubva kumidziyo yekurapa nemotokari kusvika kumagetsi emuchadenga nevatengi, kuumbwa kwezvikamu zveCNC-machined precision turned kunomiririra nzvimbo yakakosha apo kugona kweinjiniya kunokanganisa zvakananga mari. Pamberi pekubatana uku pane Ansix Tech, kambani yakagadzirisa mashandiro ese ekugadzira injection molding kuita maitiro asina musono, anotungamirwa nemutengo. Nekutarisa pahungwaru hwezvinhu, kugadzirisa maitiro, uye kushanda zvakanaka padanho rega rega, Ansix Tech inoratidza kuti mainjiniya epamusoro anogona kuderedza sei mitengo pasina kukanganisa zvakanyanya. mitemo zvinodiwa pakugadzirisa zvinhu nemazvo.
Rwendo rwechikamu chepurasitiki chakanyatsogadzirwa runotangira kare kare pellet yekutanga ye resin isati yanyunguduka. Runotanga nepfungwa, dhizaini, uye kunzwisisa kwakakosha kuti kusvika ku70% yemutengo wekupedzisira wekugadzira chigadzirwa unotsanangurwa panguva yekutanga kwekugadzira. Ichiziva izvi, Ansix Tech yakavaka huzivi hwayo pamusoro peinjiniya inoshanda pamwe chete. Nekubatanidza misimboti yeDesign for Manufacture (DFM) uye simulation yemazuva ano kubva pakutanga, kambani inoongorora nekubvisa kusashanda zvakanaka, matambudziko ekugadzira, uye zvinokonzeresa mari. Maitiro aya akazara, anofukidza zvese kubva pakuongororwa kwekuyerera kwemould uye kusarudzwa kwealloy kusvika pakudzora maitiro uye kuvimbiswa kwemhando otomatiki, inoita kuti chikamu chega chega chisangogadzirwa nemazvo chete asiwo chigadziriswe mutengo wehupenyu hwayo hwese hwekugadzira.
- Nhanho Yekutanga: Dhizaini, Kugadzira, uye Kusimbisa
KuAnsix Tech, maitiro ekugadzira akavakirwa padanho reinjiniya rakanyatsojeka. Kambani iyi inoshanda pasi pepfungwa huru yeConcurrent Engineering, uko nyanzvi dzekugadzira dzinoshanda pamwe chete zvakananga nemainjiniya ekugadzira kubva pakutanga kwepurojekiti. Kushanda pamwe chete uku kunoita kuti dhizaini yechikamu ichi ive yakanakira maitiro ekugadzira kubva pakutanga, zvichidzivirira kugadzirwa patsva kunodhura uye kunonoka gare gare.
Chinhu chikuru muchikamu chino kushandiswa kwesoftware yepamusoro yekuongorora kuyerera kwemuforoma. Vachishandisa maturusi anokwanisa kuita simulation yakazara ye3D, mainjiniya eAnsix Tech vanoita "kuyedza kwakabatsirwa nekombiyuta" kufanotaura nekuongorora kuyerera kwepurasitiki yakanyungudutswa mukati memuforoma. Kutevedzera uku kwakakosha pakuona zvikanganiso zvinogona kuitika senge weld lines, air traps, sink marks, uye short shots simbi isati yachekwa. Chinonyanya kukosha ndechekuti, inobvumira kugadziriswa kwesainzi kwese kwekuzadza - kuenzanisa masisitimu ekumhanya, kugadzirisa nzvimbo dzegedhi nehukuru, uye kufanotaura simba re clamp rinodiwa uye kumanikidzwa kwejekiseni.
Kugadzira maprototype edhijitari uku kunowedzerwa nekugadziriswa kweprototype nekukurumidza kana zvichidikanwa. Kune zvikamu zvine ma micro-feature akaomarara kana ma geometries akaomarara, Ansix Tech inoshandisa matekiniki ekugadzira akasanganiswa. Tsvagiridzo inoratidza kuti kusanganisa kugadzirwa kwekuwedzera (kukurumidza maturusi) ne micro-milling chaiyo kunogona kugadzira ma prototype molds ane maficha anosvika 950 µm ukuwo uchidzora kurongeka kwehukuru kusvika mukati meinenge 30 µm. Iyi nzira yekukurumidza maturusi inobvumira kugadzirwa kwezvikamu zve prototype zvinoshanda zvinogona kushandiswa pakusimbisa dhizaini, kutarisa kukodzera, uye kunyangwe kuyedza kwekutanga, zvichipa mhinduro dzinokosha uye zvichideredza zvakanyanya nguva kubva papfungwa kusvika pakugadzirwa kwakasimbiswa.
- Kusarudzwa Kwezvinhu Zvine Hurongwa: Kuenzanisa Kushanda Nehupfumi
Kusarudzwa kwepurasitiki chinhu chakakosha chinosarudza mashandiro echikamu, kugara kwenguva refu, uye mutengo. Ansix Tech inotungamira vatengi kuburikidza nesarudzo iyi nekutarisa kaviri: kusangana nezvinodiwa zvehunyanzvi uye kuona sarudzo inobudirira zvakanyanya.
Kambani iyi inochengetedza ruzivo rwakakura pamusoro pemhando dzakasiyana-siyana dzepurasitiki dzeinjiniya uye mamakisi adzo chaiwo, kubva kumaresini akajairika akadai seABS nepolycarbonate kusvika kune zvinhu zvinoshanda zvakanyanya sePEEK (Polyether Ether Ketone). Semuenzaniso, chinhu chinoshanda zvakanyanya sePEEK chinopa poindi yekunyunguduka ye260°C, simba rekudhonza re152 MPa, uye kuramba makemikari zvakanaka, asi zvinouya nemutengo wepamusoro. Mainjiniya eAnsix Tech achaongorora zvakadzama kana zvinhu zvepamusoro zvakadaro zvakakosha pakushandisa kana kuti chinhu chinodhura zvishoma chine hunhu hwakasiyana zvishoma chingashanda zvakanaka zvakaenzana munzvimbo yakatarwa.
Nzira huru inoshandiswa kuchengetedza mari ndeyekushandisa ma "wide-spec" resins. Izvi zvinhu zvine simba rekushanda rakafara zvishoma izvo zvinowanzo kuwanikwa pamutengo wakaderera. Kunyange zvazvo kusiyana kwazvinoita kungave dambudziko kune molding yechinyakare, Ansix Tech inoderedza njodzi iyi kuburikidza nemasisitimu ayo epamusoro ekudzora maitiro. Nekushandisa matekinoroji akadai se cavity pressure sensors uye Decoupled Molding® techniques, maitiro acho anogona kudzorwa zvakasimba kuti atsive kuchinja kwe viscosity yezvinhu, zvichiita kuti zvikamu zvive zvakanaka pasinei nebhendi remhando yakakura yezvinhu zvakagadziriswa. Izvi zvinobvumira vatengi kubatsirwa zvakachengeteka nemitengo yakaderera yezvinhu pasina kukanganisa kugadzikana kwezvikamu zvekupedzisira.
Tafura 1: Hunhu Hunokosha hwePurasitiki Dzakajairika dzeUinjiniya
- Chinonyanya Kukosha: Kugadzira uye Kugadzira Mould Yakanyatsogadzirwa
Chiumbwa ichi ndicho chinhu chikuru chinoshandiswa pakuumba zvinhu nejekiseni, uye dhizaini nekugadzirwa kwacho ndipo panonyatsozadzikiswa kuzvipira kweAnsix Tech kune mhando uye kushanda zvakanaka. Kambani iyi inoona chiumbwa ichi kwete sechishandiso chete, asi se "mudziyo wekumanikidza uye wekuchinjisa kupisa" unoshanda zvakanyanya unofanirwa kugadzirwa kuti ugare kwenguva refu uye nekukurumidza.
Pfungwa dzekugadzira Mould: Mould yega yega yakagadzirwa ichishandisa software inoshanda otomatiki inobatsira mukugadzira mitsetse yekuparadzanisa yakakodzera, kusarudza zvikamu zvakajairwa kubva mumaraibhurari, uye kugadzirisa shanduko dzemagadzirirwo zvinobudirira. Chinangwa chikuru chiri pahurongwa hwekutonhodza, sezvo kutonhodza kunowanzoita chikamu chikuru chenguva yekutenderera. Ansix Tech inogadzira nzira dzekutonhodza dzakafanana dzinotevera magadzirirwo echikamu zvakanyanya sezvinobvira, zvichikurudzira kubviswa kwekupisa kwakafanana uye nekukurumidza kuti kudimbure nguva yekutenderera zvakanyanya.
Kusarudzwa kweSimbi Yemazano: Kusarudzwa kwesimbi yemuforoma isarudzo yakakosha yemutengo unopesana nekushanda. Kunyange hazvo simbi dzechinyakare dzakadai seP20 neH13 dzakajairika, Ansix Tech inoongorora zvinodiwa zvepurojekiti yega yega kuti isarudze alloy yakakodzera. Pakugadzirwa kwehuwandu hwakawanda kana zvinhu zvine abrasive fillers (semuenzaniso, girazi fiber), simbi dzakasimba, dzisingapfeki kana alloys dzakaomarara dzinosarudzwa kudzivirira kutadza kushanda nekukurumidza uye kugadzirisa mold kunodhura. Pamashandisirwo anoda conductivity yakanyanya yekupisa kuderedza nguva yekutenderera, alloys dzine conductivity yakanyanya yekupisa, senge copper-beryllium, dzinofungwa. Kambani iyi inoramba ichiziva nezvekuvandudzwa senge powder metallurgy steels, iyo inopa microstructure yakafanana uye inogona kuwedzera pamusoro pe20% mukukombama uye simba rekuneta zvichienzaniswa nesimbi dzemazuva ano, zvichiwedzera hupenyu hwemoroma.
Masisitimu Ekuvhara Mageti Nekuburitsa Maburi: Sisitimu yekuvhara mageti yakagadzirirwa kuenzana uye kuderedza kumanikidzwa. Kuzadza kwakaringana kunoita kuti pave nekurongedza kwakafanana uye kuwanda, izvo zvakakosha pakudzivirira kupesana uye kusawirirana kwezvikamu. Saizvozvowo, sisitimu yekuvhara mageti yakagadzirwa kuti ishandise simba zvakaenzana uye zvakavimbika, ichidzivirira kukuvara kwezvikamu kana kukanganisa panguva yekubviswa kwegeti. Kune maforoma akaomarara ane makomba akawanda kana emhuri, Ansix Tech inoshandisa software yekudzora maitiro uye kutonga kwegedhi revharuvhu kuti itarisire kuzadzwa kwegeti rega rega, ichivimbisa kuenderana kwezvikamu zvese zvakagadzirwa.
- Kukunda Matambudziko uye Kugadzirisa Maitiro Ekubaiwa Jekiseni
Kugadzira zvikamu zvakagadzirwa neCNC zvakanyatsogadzirwa nejekiseni rekugadzira zvinhu zvinopa matambudziko akasiyana, anosanganisira kuchengetedza kushivirira kwakasimba, kugadzirisa kushushikana kwemukati, uye kuwana kupedzisa kwenzvimbo kunodiwa pamichina yakaoma. Maitiro eAnsix Tech anoshandura matambudziko aya kuita mikana yekugadzirisa.
Kugadzirisa Maitiro Kuti Ashande Nesimba: Nzira yesainzi yekugadzira ndiyo hwaro hwekudzora mitengo. Matekiniki eAnsix Tech anoshandisa nzira dzinotungamirirwa nedata kuti agadzirise chikamu chega chega chedanho:
Nguva Yokuzadza & Kumanikidzwa: Yakagadzirirwa kuve nechokwadi chekuzadza kwakakwana pasina kurongedza zvakanyanya kana kugadzira kushushikana kwakanyanya mukati.
Kurongedza & Kutonhodza: Zvinonyatsodzorwa zvichibva panguva yekuomesa gedhi uye data re sensor riri mu-mold kuderedza shrinkage yezvikamu uye warpage ukuwo zvichideredza nguva yekutenderera.
Simba reClamp: Rakagadzirirwa zvishoma zvinodiwa kuti mold irambe yakavharwa, zvichideredza kushandiswa kwesimba remuchina.
Kugadzirisa uku hakusi kwechiitiko chenguva imwe chete. Kambani iyi inoshandisa nzira yakasimba yekutarisa mashandiro echinhu ichishandisa masensa ekumanikidza emukati. Izvi zvinobvumira kudzora mashandiro acho panguva chaiyo, uye zvinopa kutarisa kwemhando yepamusoro: kugona kuziva kana chikamu chakanaka chisati chavhurwa. Izvi zvinobvisa kugadzirwa kwezvikamu zvisina kutsanangurwa.
Kugadzira otomatiki uye Kugadzira Zvisina Kuoma: Kuti mitengo ideredzwe uye kusimudzira kugara zvakanaka, Ansix Tech inobatanidza otomatiki mukati mekugadzirwa. Masisitimu otomatiki anobata kubviswa kwezvikamu, kugadziriswa mushure mekugadziriswa, uye kurongedza, izvo zvinobvisa kusiyana kwevanhu kubva panguva yekutenderera uye zvinovandudza kushanda zvakanaka kwevashandi. Pamwe chete nemitemo yekugadzira zvinhu zvisina kuoma, otomatiki iyi inoita kuti kufamba kwemabasa kuve nyore, inoderedza zvinhu zviri kufambiswa, uye inoderedza mari inoshandiswa pakubata nemaoko uye kuongorora.
- Kuve nechokwadi chekuvimbika: Kudzora Hunhu uye Kukurumidza Kutumira
Kuvimbiswa kwemhando yepamusoro paAnsix Tech hakusi kuongororwa kwekupedzisira asi chinhu chakakosha chinorukwa mukati mekugadzirwa kwechinhu. Chinangwa ndechekuvaka mhando kubva pakugadzirwa kwekutanga, pane kuongorora kana paine zvikanganiso mushure mekugadzirwa.
Hurongwa hwemhando hunosanganisira:
Kuongorora Nyaya Yekutanga: Kuyera kwakakwana kwemasampuli ekutanga uchishandisa Coordinate Measuring Machines (CMM) nezvimwe zvishandiso zvekugadzirisa kuti uone zviyero zvese zvichienderana neCAD model.
Kudzora Maitiro Ekuverenga (SPC): Kuramba uchitarisa zviyero zvakakosha panguva yekugadzira kuti uone chero kukanganiswa kwemaitiro.
Masisitimu Ekuona Anoshanda Otomatiki: Kune vanomhanya zvakanyanya, masisitimu aya anopa 100% yekutarisa zvikanganiso zvepadenga kana zvikanganiso zvakakura.
Chekupedzisira, kurongedza zvakanaka uye kushanda zvakanaka kwekutakura zvinhu kunoita kuti zvinhu izvi zvive nemazvo zvinosvika kumutengi panguva chaiyo. Zvikamu zvinoputirwa zvichienderana nekunzwa kwazvo, zvichishandisa zvinhu zvinodzivirira kukwenya, kuungana kwakasimba, kana kushanduka. Nekuchengetedza hukama hwakanaka hwecheni yekugovera uye kuva nemaitiro ekuumba akanyorwa zvakanaka uye anogona kutamiswa, Ansix Tech inova nechokwadi chekuti kugadzirwa kunogona kuwedzerwa kana kutamiswa zvakanaka, zvichiita kuti kuendesa kwakavimbika uye nekukurumidza kusangane nezvinodiwa zvekugadzira panguva chaiyo.
*Tafura 2: Hurongwa hweKuderedza Mari hweAnsix Tech Muhupenyu Hwekugadzira*
Mhedziso: Kudyidzana Kwekuita Nekunyatsojeka Uye Kukosha
Munzvimbo yakaoma yekuumbwa kwesimbi chaiyo, Ansix Tech inozvisiyanisa nekuona kudzikiswa kwemutengo kwete sekutaurirana kuri nyore kwemutengo, asi senzira huru yekugadzira. Kuburikidza nenjere dzezvinhu, hunyanzvi hwekugadzira mold chaiyo, kudzora mashandiro edata, uye otomatiki yehurongwa, kambani inoderedza mutengo wese wekuva muridzi wevatengi vayo. Nzira iyi inoita kuti zvikamu zvisagadzirwa chete nemazinga epamusoro ekururama uye kuvimbika asi zvinopihwa nenzira inoshanda zvakanyanya. Kune maindasitiri uko kunyatsoita, mashandiro, uye mutengo zvakabatana zvisingaparadzaniswe, Ansix Tech inomiririra mubatsiri anokwanisa kupa kukosha kusingachinjiki pese panosvika nguva yekugadzira.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita nezvikamu zvakagadzirwa nemachina zveCNC, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com
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