CNC machined precision tig qhov chaw
Cnc Tshuab precision tig qhov chaw
Ansix Tech: Engineering Precision, Txo Cov Nqi Hauv Kev Txhaj Tshuaj Molding Niaj Hnub
Hauv lub ntiaj teb kev tsim khoom sib tw niaj hnub no, lub peev xwm los tsim cov khoom yas siab, txhim khu kev qha ntawm tus nqi qis tshaj plaws yog ntau dua li qhov zoo dua - nws yog qhov tsim nyog. Rau cov lag luam xws li cov khoom siv kho mob thiab tsheb mus rau aerospace thiab cov khoom siv hluav taws xob, kev txhaj tshuaj molding ntawm CNC-machined precision tig qhov chaw sawv cev rau lub junction tseem ceeb uas kev ua haujlwm zoo tshaj plaws cuam tshuam ncaj qha rau cov kab hauv qab. Nyob rau pem hauv ntej ntawm qhov kev sib koom ua ke no yog Ansix Tech, lub tuam txhab uas tau txhim kho tag nrho cov txheej txheem txhaj tshuaj molding mus rau hauv cov txheej txheem seamless, tsav los ntawm tus nqi. Los ntawm kev tsom mus rau kev txawj ntse ntawm cov khoom siv, kev ua kom zoo dua, thiab kev ua haujlwm zoo ntawm txhua theem, Ansix Tech qhia tau hais tias kev tsim kho tshiab tuaj yeem txo cov nqi li cas yam tsis muaj kev cuam tshuam rau qhov kev nruj. cov qauv yuav tsum tau rau cov khoom sib xyaw ua ke.
Txoj kev taug kev ntawm ib qho khoom yas precision pib ntev ua ntej thawj pellet ntawm resin yaj. Nws pib nrog lub tswv yim, kev tsim qauv, thiab kev nkag siab tseem ceeb tias txog li 70% ntawm cov khoom lag luam tus nqi tsim khoom kawg yog txiav txim siab thaum lub sijhawm tsim qauv thawj zaug no. Paub txog qhov no, Ansix Tech tau tsim nws lub tswv yim nyob ib puag ncig kev ua haujlwm ua ke, kev sib koom tes ua haujlwm. Los ntawm kev koom ua ke Tsim rau Kev Tsim Khoom (DFM) cov ntsiab cai thiab kev sim ua qauv zoo tshaj plaws txij thaum pib, lub tuam txhab txheeb xyuas thiab tshem tawm cov kev ua tsis tau zoo, cov teeb meem tsim khoom, thiab cov neeg tsav tsheb nqi. Txoj hauv kev holistic no, npog txhua yam los ntawm kev tshuaj xyuas pwm ntws thiab kev xaiv alloy mus rau kev tswj hwm cov txheej txheem thiab kev lees paub zoo, ua kom ntseeg tau tias txhua qhov khoom tsis yog tsuas yog ua tiav tab sis kuj raug nqi-optimized rau nws tag nrho lub neej tsim khoom.
- Theem Pib: Tsim, Prototyping, thiab Kev Txheeb Xyuas
Ntawm Ansix Tech, cov txheej txheem tsim khoom raug teeb tsa rau hauv theem kev tsim kho ua ntej. Lub tuam txhab ua haujlwm raws li lub hauv paus ntsiab lus ntawm Concurrent Engineering, qhov twg cov kws tshaj lij tsim khoom koom tes ncaj qha nrog cov kws tsim qauv txij li thaum pib ua haujlwm. Kev ua haujlwm ua ke no ua kom ntseeg tau tias qhov tsim ntawm qhov khoom tau zoo rau cov txheej txheem txhaj tshuaj txij thaum pib, zam kev tsim kho dua tshiab thiab kev ncua sijhawm tom qab.
Lub hauv paus tseem ceeb ntawm theem no yog kev siv cov software tshuaj xyuas cov pwm siab heev. Siv cov cuab yeej uas muaj peev xwm ua tau 3D simulation tag nrho, cov engineers ntawm Ansix Tech ua virtual "computer-aided tryouts" los kwv yees thiab tshuaj xyuas cov yas molten ntws hauv pwm. Qhov kev sim no yog qhov tseem ceeb rau kev txheeb xyuas cov teeb meem xws li cov kab vuam, cov ntxiab cua, cov cim dej, thiab cov duab luv luv ua ntej ib daim hlau raug txiav. Qhov tseem ceeb tshaj, nws tso cai rau kev ua kom zoo tshaj plaws ntawm tag nrho cov txheej txheem sau - sib npaug cov kab khiav, ua kom zoo dua qhov chaw rooj vag thiab qhov loj me, thiab kwv yees lub zog clamp thiab lub siab txhaj tshuaj.
Cov qauv digital no tau ua tiav los ntawm kev tsim qauv sai sai thaum tsim nyog. Rau cov khoom uas muaj cov yam ntxwv me me lossis cov qauv geometries nyuaj, Ansix Tech siv cov txheej txheem tsim khoom sib xyaw. Kev tshawb fawb qhia tau hais tias kev sib xyaw ua ke ntawm kev tsim khoom ntxiv (kev siv cuab yeej sai) nrog kev ua kom raug micro-milling tuaj yeem tsim cov pwm prototype nrog cov yam ntxwv zoo li 950 µm thaum tswj qhov tseeb ntawm qhov ntev mus txog li 30 µm. Txoj hauv kev siv cuab yeej sai no tso cai rau kev tsim cov khoom prototype ua haujlwm uas tuaj yeem siv rau kev txheeb xyuas tsim qauv, kev kuaj xyuas haum, thiab txawm tias kev sim theem thaum ntxov, muab cov lus tawm tswv yim tsis muaj txiaj ntsig thiab txo lub sijhawm los ntawm lub tswv yim mus rau kev tsim qauv lees paub.
- Kev Xaiv Khoom Siv Tseem Ceeb: Kev Sib Npaug ntawm Kev Ua Tau Zoo thiab Kev Lag Luam
Kev xaiv cov khoom siv yas yog qhov kev txiav txim siab tseem ceeb uas txiav txim siab qhov kev ua tau zoo, kev ruaj khov, thiab tus nqi ntawm ib feem. Ansix Tech coj cov neeg siv khoom los ntawm kev xaiv no nrog ob lub hom phiaj: ua tau raws li cov lus qhia txog kev siv tshuab thiab txheeb xyuas qhov kev xaiv zoo tshaj plaws.
Lub tuam txhab khaws cov ntaub ntawv ntau yam ntawm ntau yam yas engineering thiab lawv cov qib tshwj xeeb, los ntawm cov resins xws li ABS thiab polycarbonate mus rau cov khoom siv ua tau zoo xws li PEEK (Polyether Ether Ketone). Piv txwv li, cov khoom siv ua tau zoo xws li PEEK muaj qhov kub yaj ntawm 260 ° C, lub zog tensile ntawm 152 MPa, thiab kev tiv thaiv tshuaj lom neeg zoo heev, tab sis nws muaj tus nqi siab heev. Cov kws ua haujlwm ntawm Ansix Tech yuav tshuaj xyuas seb cov khoom zoo li no puas tseem ceeb rau daim ntawv thov lossis yog tias cov khoom siv pheej yig dua nrog cov yam ntxwv sib txawv me ntsis tuaj yeem ua tau zoo ib yam hauv qhov chaw xav tau.
Ib qho tswv yim tseem ceeb uas siv los txuag nqi yog kev siv cov resins "dav-spec". Cov no yog cov ntaub ntawv uas muaj kev ua haujlwm dav dua me ntsis uas feem ntau muaj nyob rau ntawm tus nqi qis dua. Txawm hais tias lawv qhov sib txawv ntawm qhov sib txawv yuav yog teeb meem rau kev txhaj tshuaj ib txwm muaj, Ansix Tech txo qhov kev pheej hmoo no los ntawm nws cov txheej txheem tswj hwm txheej txheem siab heev. Los ntawm kev siv cov thev naus laus zis xws li cov ntsuas siab ntawm qhov cavity thiab cov txheej txheem Decoupled Molding®, cov txheej txheem tuaj yeem tswj tau kom them rau cov khoom siv viscosity hloov pauv, ua kom ntseeg tau tias qhov zoo sib xws txawm tias cov khoom siv raw cov lus qhia dav dua. Qhov no tso cai rau cov neeg siv khoom kom tau txais txiaj ntsig zoo los ntawm cov nqi khoom siv qis dua yam tsis muaj kev txi qhov kawg sib xws.
Rooj 1: Cov Khoom Tseem Ceeb ntawm Cov Yas Engineering Feem Ntau
- Lub Plawv ntawm Cov Txheej Txheem: Kev Tsim Kho thiab Kev Tsim Khoom Uas Muaj Peev Xwm
Cov pwm yog lub plawv ntawm cov txheej txheem txhaj tshuaj molding, thiab nws txoj kev tsim thiab kev tsim kho yog qhov uas Ansix Tech txoj kev cog lus rau qhov zoo thiab kev ua haujlwm tau ua tiav tag nrho. Lub tuam txhab pom cov pwm tsis yog tsuas yog ib qho cuab yeej xwb, tab sis kuj yog ib qho "lub thawv siab thiab lub tshuab hloov cua sov" uas ua haujlwm tau zoo uas yuav tsum tau tsim kom muaj lub neej ntev thiab ceev.
Lub Tswv Yim Tsim Pwm: Txhua lub pwm yog tsim los ntawm kev siv software uas pab tsim cov kab sib cais zoo tshaj plaws, xaiv cov khoom txheem los ntawm cov tsev qiv ntawv, thiab tswj kev hloov pauv tsim kom zoo. Lub hom phiaj tseem ceeb yog nyob rau ntawm lub kaw lus txias, vim tias kev txias feem ntau suav nrog feem ntau ntawm lub sijhawm voj voog. Ansix Tech tsim cov kav dej txias uas ua raws li cov duab ntawm qhov chaw ze li sai tau, txhawb kev rho tawm cua sov sib xws thiab sai kom txiav lub sijhawm voj voog ntau heev.
Kev Xaiv Hlau Zoo: Kev xaiv cov hlau pwm yog qhov kev txiav txim siab tseem ceeb uas cuam tshuam nrog tus nqi piv rau kev ua tau zoo. Txawm hais tias cov hlau ib txwm muaj xws li P20 thiab H13 yog cov khoom siv ntau, Ansix Tech ntsuas qhov xav tau tshwj xeeb ntawm txhua qhov project kom xaiv cov hlau zoo tshaj plaws. Rau kev tsim khoom ntau lossis cov ntaub ntawv nrog cov khoom siv abrasive (piv txwv li, iav fiber), cov hlau ruaj khov dua, hnav-resistant hlau lossis cov hlau tawv raug xaiv los tiv thaiv kev ua tsis tiav ua ntej thiab kev saib xyuas pwm kim. Rau cov ntawv thov uas xav tau kev ua kom sov siab heev kom txo lub sijhawm voj voog, cov hlau nrog kev ua kom sov siab, xws li tooj liab-beryllium, raug txiav txim siab. Lub tuam txhab kuj tseem nyob ze rau kev nce qib xws li cov hlau hmoov metallurgy, uas muaj cov qauv microstructure sib xws dua thiab tuaj yeem muab ntau dua 20% nce hauv kev khoov thiab qaug zog piv rau cov hlau ib txwm muaj, ua rau lub neej pwm ntev dua.
Cov Txheej Txheem Gating thiab Ejection: Lub kaw lus gating yog tsim los rau kev sib npaug thiab tsawg kawg nkaus poob siab. Kev sau kom sib npaug ua kom muaj kev ntim khoom thiab qhov ceev sib npaug, uas yog qhov tseem ceeb rau kev tiv thaiv kev warpage thiab qhov tsis sib xws ntawm qhov loj. Ib yam li ntawd, lub kaw lus ejection tau tsim los siv lub zog sib npaug thiab ntseeg tau, tiv thaiv kev puas tsuaj lossis kev cuam tshuam thaum lub sijhawm demolding. Rau cov pwm ntau qhov lossis tsev neeg, Ansix Tech siv cov software tswj txheej txheem thiab kev tswj hwm lub qhov rooj valve los tswj kev sau ntawm txhua qhov, kom ntseeg tau tias muaj kev sib xws thoob plaws txhua qhov tsim tawm.
- Kev kov yeej cov teeb meem thiab kev txhim kho cov txheej txheem txhaj tshuaj
Kev tsim cov khoom siv CNC-machined tig los ntawm kev txhaj tshuaj molding muaj cov teeb meem tshwj xeeb, suav nrog kev tswj hwm kev kam rau siab, kev tswj hwm kev ntxhov siab sab hauv, thiab kev ua tiav qhov chaw xav tau ntawm cov geometries nyuaj. Ansix Tech txoj hauv kev ua haujlwm tsis tu ncua hloov cov teeb meem no mus rau hauv cov cib fim rau kev ua kom zoo dua.
Kev Txhim Kho Cov Txheej Txheem Kom Ua Tau Zoo: Ib txoj kev tshawb fawb txog kev pwm yog lub hauv paus ntawm kev tswj tus nqi. Cov kws kho tshuab Ansix Tech siv cov txheej txheem tsav los ntawm cov ntaub ntawv los txhim kho txhua theem ntawm lub voj voog:
Lub Sijhawm Sau & Siab: Zoo tshaj plaws kom ntseeg tau tias sau tiav yam tsis muaj ntim ntau dhau lossis tsim kev ntxhov siab sab hauv ntau dhau.
Kev Ntim Khoom & Kev Txias: Tswj tau zoo raws li lub sijhawm khov ntawm lub rooj vag thiab cov ntaub ntawv sensor hauv pwm kom txo qhov me me thiab warpage thaum txo lub sijhawm voj voog.
Lub Zog Clamp: Zoo tshaj plaws rau qhov tsawg kawg nkaus uas xav tau los ua kom lub pwm kaw, txo cov kev siv tshuab thiab kev siv zog.
Qhov kev ua kom zoo dua no tsis yog ib zaug xwb. Lub tuam txhab siv cov cuab yeej saib xyuas cov txheej txheem zoo siv cov cuab yeej ntsuas qhov siab ntawm lub qhov. Qhov no tso cai rau kev tswj hwm cov txheej txheem kaw-lub sijhawm tiag tiag thiab muab qhov kev kuaj xyuas zoo tshaj plaws: lub peev xwm paub tias ib feem puas zoo ua ntej pwm qhib. Qhov no yuav luag tshem tawm cov khoom tsim tawm uas tsis yog raws li qhov xav tau.
Kev Siv Tshuab thiab Kev Tsim Khoom Siv Lean: Txhawm rau kom txo cov nqi thiab txhim kho kev sib xws, Ansix Tech koom ua ke kev siv tshuab thoob plaws hauv kev tsim khoom. Cov txheej txheem tsis siv neeg tswj hwm kev tshem tawm ib feem, kev ua tiav tom qab, thiab kev ntim khoom, uas tshem tawm kev hloov pauv ntawm tib neeg los ntawm lub sijhawm voj voog thiab txhim kho kev ua haujlwm zoo. Ua ke nrog cov ntsiab cai tsim khoom siv lean, qhov kev siv tshuab no ua kom cov txheej txheem ua haujlwm yooj yim dua, txo cov khoom lag luam uas tab tom ua tiav, thiab txo cov nqi siv nyiaj uas cuam tshuam nrog kev tuav tes thiab kev tshuaj xyuas.
- Kev Xyuas Kom Muaj Kev Ntseeg Tau: Kev Tswj Xyuas Zoo thiab Kev Xa Khoom Sai
Kev ruaj ntseg zoo ntawm Ansix Tech tsis yog kev tshuaj xyuas zaum kawg tab sis yog ib qho khoom tseem ceeb uas tau muab sib xyaw ua ke thoob plaws hauv cov txheej txheem tsim khoom. Lub hom phiaj yog los txhim kho qhov zoo rau hauv qhov khoom txij li thaum pib tsim, es tsis yog tshuaj xyuas seb puas muaj qhov tsis zoo tom qab tsim khoom.
Txoj cai zoo muaj xws li:
Kev Tshuaj Xyuas Tshooj Lus Thawj Zaug: Kev ntsuas tag nrho ntawm cov qauv pib siv Coordinate Measuring Machines (CMM) thiab lwm yam cuab yeej precision los xyuas txhua qhov ntev raws li CAD qauv.
Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC): Kev saib xyuas tas mus li ntawm cov qhov tseem ceeb thaum lub sijhawm tsim khoom kom pom cov txheej txheem tsis sib xws.
Cov Txheej Txheem Pom Kev Tsis Siv Neeg: Rau kev khiav ntau ntau, cov txheej txheem no muab 100% kev tshuaj xyuas rau qhov tsis zoo ntawm qhov chaw lossis qhov yuam kev loj.
Thaum kawg, kev ntim khoom thiab kev ua haujlwm zoo tshaj plaws ua kom ntseeg tau tias cov khoom siv precision no mus txog tus neeg siv khoom kom zoo thiab raws sijhawm. Cov khoom raug ntim raws li lawv qhov rhiab heev, siv cov ntaub ntawv uas tiv thaiv kev khawb, kev sib sau ua ke zoo li qub, lossis kev hloov pauv. Los ntawm kev tswj hwm kev sib raug zoo ntawm cov khoom xa tuaj thiab muaj cov txheej txheem molding zoo, hloov pauv tau, Ansix Tech ua kom ntseeg tau tias kev tsim khoom tuaj yeem hloov pauv tau yooj yim, ua rau kev xa khoom txhim khu kev qha thiab sai kom ua tau raws li qhov xav tau tsim khoom raws sijhawm.
*Rooj 2: Ansix Tech txoj kev txo nqi thoob plaws lub voj voog tsim khoom*
Xaus Lus: Kev Koom Tes rau Kev Ntsuas Tseeb thiab Tus Nqi
Hauv qhov teeb meem nyuaj ntawm kev txhaj tshuaj molding, Ansix Tech txawv ntawm nws tus kheej los ntawm kev saib kev txo nqi tsis yog kev sib tham yooj yim ntawm tus nqi, tab sis ua ib qho kev qhuab qhia tseem ceeb hauv kev tsim kho. Los ntawm kev txawj ntse ntawm cov khoom siv, kev tsim pwm precision, kev tswj cov txheej txheem uas tsav los ntawm cov ntaub ntawv, thiab kev tswj hwm kev lag luam, lub tuam txhab txo qis tag nrho cov nqi ntawm kev muaj rau nws cov neeg siv khoom. Txoj hauv kev no ua kom ntseeg tau tias cov khoom tsis yog tsuas yog tsim los rau cov qauv siab tshaj plaws ntawm kev raug thiab kev ntseeg siab tab sis raug xa tawm hauv txoj hauv kev zoo tshaj plaws. Rau cov lag luam uas qhov kev raug, kev ua tau zoo, thiab tus nqi sib txuas ua ke, Ansix Tech sawv cev rau tus khub uas muaj peev xwm xa cov nqi tsis muaj kev cuam tshuam ntawm txhua qhov tig ntawm lub voj voog tsim khoom.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog CNC machined precision turned parts, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com
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