Endoscope Snake Bone Tubing (Zvinhu zvePOMPPS)

Endoscope Snake Bone Tubing (Zvinhu zvePOMPPS)

 

Kugona Kukombama: Sei Ansix Tekinoroji iri Kutsanangura Patsva Kugadzirwa kweEndoscope "Snake Bone" Tubing (POM/PPS)

Munyika iri kuchinja nekukurumidza yekuvhiyiwa kusinganyanyi kukuvadza muviri, chishandiso chinofamba munzira dzakaoma dzemuviri wemunhu chinoshamisa zvikuru. Pakati peendoscope yega yega inochinjika pane chinhu chakakosha chinoonekwa nevashoma asi chiremba wese anovimba nacho: "Snake Bone". Chimiro ichi chakaoma, chinobatanidza muviri chinofanira kunge chakachinjika zvakakwana kuti chifambe zvakanaka uye chakasimba zvakakwana kuti chipe kutonga kwakasimba. Kwemakumi emakore, kugadzira chikamu ichi nemazvo kwave kuri chimwe chezvinetso zvikuru mukugadzirwa kwemidziyo yekurapa.

 

Pinda muAnsix Tech, mugadziri wehunyanzvi ane ruzivo rwemakore anopfuura makumi maviri nemasere muindasitiri yekugadzira majekiseni. Kunyange hazvo vatengesi vazhinji vari kungoshandisa Zvikamu zveMould, Ansix Tech inogadzirisa matambudziko einjiniya. Iine hunyanzvi mukugadzira nekugadzira Endoscope "Snake Bone" Tubing ichishandisa mapurasitiki einjiniya anoshanda zvakanyanya akadai sePolyoxymethylene (POM) nePolyphenylene Sulfide (PPS), kambani iyi yakavaka ecosystem yakazara inotungamira chigadzirwa kubva papfungwa chete kuburikidza nekugadzira prototype, kusimbisa kugadzirwa kwemold, uye pakupedzisira kusvika pakugadzirwa kwakawanda uye kusimbiswa kwekuunganidza.

 

Chinyorwa chino chinotsanangura zvakadzama kuti nzira yakabatanidzwa yeAnsix Tech—inosanganisira sainzi yezvinhu, kuongorora kuyerera kwemuumbi (DFM), maturusi akarurama, uye kugadzirisa maitiro—haingogumiri pakuita zvinodiwa. mitemo yezvekurapa asi zvinoderedza mitengo yakaoma yevatengi panguva imwe chete uku zvichivimbisa kuti zvinhu zvinotumirwa nekukurumidza uye nenguva.

 

Genesisi: Kutanga kweProjekiti uye Dambudziko reKusarudza Zvinhu

Rwendo rwechubhu ye"Snake Bone" inoshanda zvakanyanya runotanga kare kare press ye "injection molding" isati yatanga. Runotanga nehurukuro yezvekushandisa. Kusarudzwa kwepolymer chaiyo ndiyo hwaro hwakavakirwa kuchengetedzeka, kushanda, uye kugara zvakanaka kwemuchina.

 

Kune zvikamu zve "nyoka mapfupa" zvinogomera—izvo zvinofanirwa kutsungirira mamiriyoni ekufamba-famba pasina kuneta—Ansix Tech inoshandisa hunyanzvi hwakadzama mumhuri mbiri dzemainjiniya ethermoplastics: POM nePPS.

 

POM (Polyoxymethylene): Inowanzozivikanwa nemazita emhando dzakadai seDelrin®, POM isarudzo inodiwa yekuisa mapfupa enyoka nekuda kwekuoma kwayo kwakanyanya, kukweshana kwakaderera, uye kugadzikana kwakanyanya. Inopa "snap" inodiwa kuti iite zvakanaka uye inochengetedza jometri yayo nekufamba kwenguva, ichivimbisa kuti chinongedzo chachiremba pamubato chinoshanduka nemazvo kusvika kumucheto wescope. Kunyorova kwayo kwechisikigo kunobatsirawo mukufamba kwakanaka kwewaya dzemukati.

 

PPS (Polyphenylene Sulfide): Pamashandisirwo anoda simba rekudzivirira kupisa kwakanyanya uye simba rekudzivirira makemikari zvakanyanya—kunyanya kune zvinouraya masero zvinoshandiswa muma endoscopes anogona kushandiswazve—PPS ndiyo inosarudzwa. Sepolymer inoshanda zvakanyanya, PPS inopa simba rakanaka uye inogona kutsungirira kutenderera kwe autoclave kudzokororwa pasina kuora. Ansix Tech inowanzo tungamira vatengi kune mamwe ma PPS emhando yepamusoro ekurapa anosangana neISO 10993 uye USP Class VI biocompatibility standards.

 

Zvisinei, maitiro ekusarudza haasi nyore. Maitiro eAnsix Tech ekugadzira zvinhu anosanganisira ongororo yakasimba kudzivirira kutsanangura zvakanyanya. "Kuderedza mutengo hakusi kungotaura nezvemitengo yezvinhu chete," inodaro pfungwa yekambani yeinjiniya. "Inyaya yekusarudza giredhi chairo rinosangana nezvinodiwa zvese zvekushanda uye zvemutemo pasina hunhu husina basa hunowedzera mutengo weyuniti". Izvi zvinogona kusanganisira kusarudza giredhi re POM rekuwedzera kuyerera kwechinhu chakatetepa, kana PPS yakazadzwa negirazi kuti iwedzere kuomarara mukugadzirwa kwemapfupa enyoka kwenguva refu, yakareba.

 

Bhuku reDhijitari: Kuongororwa kweDFM neMold Flow seKuderedza Njodzi

Kana zvinhu zvasarudzwa, chirongwa ichi chinopinda muchikamu chedhijitari chekugadzira zvinhu. Pano, Ansix Tech inoshandisa Design for Manufacturability (DFM) uye software yepamusoro yeMold Flow Analysis (MFA) (yakadai seMoldflow kana Moldex3D) kugadzira purani chaiyo ye "kutanga-kwakakodzera". Chikamu ichi chingangove chiri chinhu chine simba kwazvo chekutonga mari.

 

Kune chubhu ye "Snake Bone", ine mahinji mapenyu, madziro matete zvakanyanya, uye ma lumens emukati anogona kunge akaomarara, kuongorora uku kwedhijitari kwakakosha. Mainjiniya vanotevedzera rwendo rwePOM yakanyungudutswa kana PPS kupinda mugomba remold, vachifanotaura uye vachibvisa zvikanganiso simbi isati yachekwa. Nzvimbo dzinonyanya kutariswa dzinosanganisira:

 

Kutarisira Mitsetse Yekukwevera: Kufanotaura kuti miganhu yekuyerera inosangana kupi kwakakosha. Kana mutsetse wekukwevera ukaumbwa mujoini rine simba guru, unova nzvimbo yekutyoka. Mainjiniya eAnsix Tech anoshandura nzvimbo dzegedhi neukobvu hwemadziro kuti vafambise nzvimbo idzi dzisina simba kunzvimbo dzisina simba, dzisina simba.

 

Kudzivirira Kuteyiwa Kwemhepo: Kuziva kuti mhepo yakabatwa inogona kukonzera kupi kupisa (kuputsika kwepurasitiki nemagetsi) kana "kupfupika" (kuzadzwa kusina kukwana). Izvi zvinobvumira kuiswa kwemhepo muchimiro kuti ive nechokwadi chekuti gomba razara zvakakwana.

 

Kuongorora Kuoma Kwemapundu uye Kuoma Kwemapundu: Zvikamu zvirefu, zvitete zvakaita semapfupa enyoka zvinogona kukuvadzwa nekuda kwekutonhora kwakasiyana-siyana. Kufungidzira uku kunoratidza kusimba kwezvimiro izvi, zvichibvumira mainjiniya kuti vaenzanise dhizaini yesystem yekutonhodza kuitira kuti chikamu chekupedzisira chigare mukati mehurefu hwakasimba hunodiwa kuti chibatane zvakanaka.

 

Kudyara mari uku kwekutanga mukuenzanisa kune simba guru. Nekuona nekugadzirisa zvikanganiso zvekugadzira, Ansix Tech inoderedza zvakanyanya huwandu hwemiedzo yemuviri inodiwa. Kambani iyi inoshuma avhareji yemiedzo miviri chete isati yabvumidzwa, humbowo hwekururama kwemiedzo yayo uye chinhu chikuru mukudzivirira mitengo yakawanda uye kunonoka kwekugadzirisazve maturusi emuviri.

 

Kugadzira Moyo: Matambudziko Ekugadzira Mould Nekugadzira Zvakakwana

Mould yejekiseni ndiyo injini yekugadzira kukosha. Kune zvikamu zvekurapa zve "Snake Bone", uko kushivirira kunogona kuyerwa muma microns uye kupedzisa kwepamusoro kunofanirwa kudzivirira kunamira kwebhakitiriya, hunyanzvi hwekugadzira mould hunosvika pakakwirira. Uzivi hwekugadzira mould hwaAnsix Tech hunobata sisitimu yega yega semukana wekusimudzira mhando uye kushanda zvakanaka.

 

Kusarudzwa kweSimbi yeMould: Kune zviumbwa zvekurapa zvinogara kwenguva refu, kugara kwenguva refu hakugone kutaurwa. Kune zvikamu zvePOM zvine huwandu hwakawanda, simbi yakasimba yeH13 inopisa inowanzo kuve yakajairika. Zvisinei, kune maPPS compounds ane girazi rakawanda, kana kune makomba anoda polish isina chainopomerwa, yakaita segirazi kuti ive nechokwadi chekuti zvikamu zvinoburitswa zvakakwana, Ansix Tech inotsanangura simbi dzemhando yepamusoro dzinodzivirira ngura dzakadai seStainless 420 kana S136. Zvinhu izvi zvinovimbisa nzvimbo yakakwana yeganda pamusoro pemazana ezviuru zvemasekeji uye zvinodzivirira kuora kubva kune zvinochenesa.

 

Masisitimu Ekutonhodza Anochinja-chinja (Conformal Cooling): Kusvika 80% yenguva yekupinza inguva yekutonhodza. Sisitimu yekutonhodza isingashande zvakanaka inowedzera mutengo pachikamu chimwe nechimwe. Kune snake bone molds, Ansix Tech inoshandisa mhinduro itsva: conformal cooling channels. Kusiyana nemitsetse yekutonhodza yakacherwa yakatwasuka inofamba munzira dziri nyore, conformal channels dzinogadzirwa kuburikidza nesimbi 3D printing. Dzinonamira zvakananga padanho chairo re snake bone geometry yakaoma, dzichitevera makombama ayo uye maficha ayo kuti dzibudise kupisa zvakaenzana uye nekukurumidza.

 

Iyi nzira itsva ndiyo nzira huru yekuderedza mitengo. Nyaya dzakanyorwa dzinoratidza kuti kutonhora kwemukati kuri kuwedzera kushanda zvakanaka kwekugadzira ne28% kana kupfuura. Nekuderedza nguva dzekushanda, sekondi yega yega inochengetwa inowanda mumamiriyoni ezvikamu, zvichideredza zvakanyanya mutengo wepayuniti uye zvichiwedzera kugona kwekugadzira.

 

Masisitimu Ekugadzirisa Mageti Uye Kumhanya Akagadzirwa Zvakanaka: Geti—apo purasitiki yakanyungudutswa inopinda mugomba—rinofanira kunge riri diki uye rakaiswa zvakanaka kuti rideredze mavara ekushongedza uye kushushikana. Ichishandisa nzwisiso kubva kuMold Flow Analysis, Ansix Tech inogadzira mageti epasi pemvura anosiya zvisaririra zvishoma uye anobvumira kubviswa otomatiki. Kune maforoma ane makomba akawanda, masisitimu ekupisa anoshandiswa kubvisa marara emumhanyi akaoma, zvichichengetedza zvinhu zvinodhura zvePOM nePPS zvemhando yepamusoro.

 

Kugadzira Sisitimu Yekuburitsa Maburi: Kuburitsa pfupa refu, rakapfava renyoka pasina kukanganisa kana mavanga idambudziko guru. Sisitimu iyi inoshandisa mapini ejector akaiswa nemazvo panzvimbo dzisina kukosha, maoko, kana kunyange mapanga akagadzirwa. Makona akakura ekudhonza (kazhinji kacho ari pasi pemadhigirii 1-2) akagadzirwa kuti ave nechokwadi chekuti kuburitsa kwakavimbika, kwakaderera kutenderera kwega kwega, kudzivirira kukuvara kwemahinji akaomarara.

 

Kugona Maitiro Ekuita: Kusimbisa, Kugadzirisa, uye Kuvimbisa Hunhu

Kana mold yacho yakanyatsoiswa mumuchina wekugadzira majekiseni uchishandisa magetsi chete, chinangwa chinoshanduka kuita hunyanzvi hwekugadzira. Chikamu chekutanga chekusimbisa mold ndipo panosangana fungidziro dzechokwadi. Nzira yesainzi yeAnsix Tech inoshandisa data kubva kuma sensors ekumanikidza kwemukati uye ma probes ekupisa kuti igadzirise parameter yega yega—kumhanya kwejekiseni, kumanikidzwa kwepakeji, uye nguva yekutonhodza—zvichigadzira "hwindo rekuita" rakasimba, rinodzokororwa.

 

Matambudziko muKugadzira Mapaipi e "Snake Bone" muJekiseni:

 

Kuumba Madziro Matete: Madziro matete anodiwa kuti agone kuchinjika anoda kumhanya kwakanyanya uye kudzora kumanikidzwa kwakanyatsojeka kuti azadze chiumbwa chose chisati chaoma.

 

Kugadzirisa Zviyero Zvikuru: Hunhu hwakareba uye hutete hwechikamu ichi hunoita kuti chikwanise kukanganiswa. Sisitimu yekutonhodza yakagadzirwa zvakanaka uye kudzora kwakanyatsojeka kwemaitiro zvakakosha kuti chirambe chakatwasuka.

 

Kubata maPolymers Anopisa Zvakanyanya: Kugadzira PEEK kana PPS inodziya zvakanyanya kunoda michina ine mabara akakosha uye masikuruu akavakwa kubva muzvishandiso zvisingatsvedzeri. Midziyo yeAnsix Tech yakagadzirirwa zvakananga zvinhu izvi zvinorema.

 

Kugadzirisa Maitiro Ekushanda Nesimba Uye Kudzora Mari:

 

Kuderedza Nguva Yekufamba Kwemasaisai: Kunze kwekutonhodza kwakafanana, izvi zvinoitwa kuburikidza nekushandisa majekiseni akagadziriswa uye kubata zvikamu zvemarobhoti otomatiki. Maoko erobhoti anobvisa zvikamu zvinyoro-nyoro uye nguva dzose, achiisa zvikamu zvakananga mumidziyo yakachena, achideredza kubata kwevanhu uye kusvibiswa kwezvikamu.

 

Kubvisa Zvimedu Zvisina Kugadzirwa: Zvimedu zvinokanganisa muvengi wemutengo wakaderera. Kutarisa panguva chaiyo uchishandisa Statistical Process Control (SPC) uye masisitimu ekuona anoona kutsauka nekukasika. Masensa emukati memuchina anopa "chigunwe chedhijitari" chemufananidzo wega wega, zvichibvumira kutarisa panguva chaiyo. Masisitimu akadaro anogona kuderedza mwero wezvikanganiso zvakanyanya—zvichishandura chingave chiyero che3% chezvimedu kuita nzvimbo yekugadzira zvimedu zvisina kukwana.

 

Kushanda Nesimba: Michina yekuumba majekiseni emagetsi eServo-electric uye manejimendi yekupisa yakagadziriswa inoderedza kushandiswa kwesimba kusvika ku60% zvichienzaniswa nemichina yehydraulic, zvichikonzera kudzikira kwemitengo yekushanda uye kuderera kwecarbon footprint.

 

Kudzora Hunhu uye Kuvimbisa: Hunhu paAnsix Tech haisi danho rekuongorora; isystem yakarukwa muzvikamu zvese zvekushanda. Kambani iyi ine zvitupa zvinosanganisira ISO 13485:2016 yemidziyo yekurapa uye inoshanda mukati menzvimbo dzeISO Class 8 Cleanroom pazvinenge zvichidikanwa. Chiitiko chega chega chakanyorwa, zvichipa kurongeka kwakazara kubva pa resin yezvinhu zvakagadziriswa kusvika pakutumirwa kwapera. Nyaya Yekutanga Kuongorora kunoitwa uchishandisa Coordinate Measuring Machines (CMM) kuti ionekwe zviyero zvakakosha zvichienderana neCAD model.

 

Kukosha Kwezvinhu: Kuderedza Mari Dzakaoma uye Kuve nechokwadi chekutumira

Basa guru reAnsix Tech rinodzikisa mitengo zvakanyanya uye zvinoyerwa kune vatengi vayo, kwete nekushandisa nzira dzekukurumidza asi nehunyanzvi hwekugadzira zvinhu padanho rega rega. Aya ndiwo maitiro avanoita kuderedza mitengo yakaoma kune vatengi:

 

Kugadzirisa Mutengo Wezvinhu: Nekuita ongororo yekushanda kwese, mainjiniya vanogona kudoma giredhi rezvinhu rinodhura zvishoma (kusarudza POM pane PEEK inodhura zvakanyanya kana ichizadzisa zvese zvinodiwa), vachidzivisa kushandisa mainjiniya zvakanyanya.

 

Kubudirira Kwekushanda Kwemashandiro: Kutonhodza kwakarongeka kunoderedza nguva yekutenderera, zvichideredza zvakananga mutengo payuniti. Michina isingashandise simba zvakanyanya uye ma parameter akagadziridzwa anoderedza mari yekushandisa.

 

Kuwedzera Kwezvibereko: Musanganiswa weDFM yekufungidzira, robust process engineering, uye SPC zvinoita kuti mwero wezvibereko zvekutanga upfuure 99%. Izvi zvinobvisa mari inobatanidzwa nekucheka, kugadzirisa patsva, uye nguva yekushanda kwezvigadzirwa.

 

Nguva Yekukurumidza Kusvika Pamusika: Nzira yeinjiniya yakabatana, inoshandidzana panguva imwe chete—apo nyanzvi dzezvinhu, maforoma, uye maitiro dzinoshanda pamwe chete kubva pazuva rekutanga—inopfupisa zvakanyanya kutenderera kwekugadzirwa. Kuwana chigadzirwa chakavimbika kumusika nekukurumidza kunoita kuti vatengi vawane mukana wekukwikwidzana.

 

Chekupedzisira, vachinzwisisa kuti kukurumidza kuenda kumusika kwakakosha, Ansix Tech inoita kuti matanho ekupedzisira ave nyore. Kurongedza kwakagadzirwa pamwe chete nemutengi kuti zvidzivirirwe uye zvigadziriswe. Nezvinhu zvakabatanidzwa uye zvigadzirwa zvina, kambani iyi inoita kuti zvinhu zvishande nekukurumidza, ichisangana nenguva dzekutanga kumusika.

 

Mhedziso: Kubatana kweKugadzira Zvinhu Zvitsva muKurapa

Mubasa guru rekugadzira michina yekurapa, kusarudza mubatsiri wekugadzira isarudzo ine musoro. Ansix Tech, ine nhaka yayo yemakore makumi maviri nemasere uye hunyanzvi hwakadzama muzvinhu zvePOM nePPS, inopa zvinopfuura kugona kwayo kugadzira. Kune vanogadzira endoscopes dzechizvarwa chinotevera, izvi zvinoreva kuwana mubatsiri anonzwisisa dambudziko rese: kudiwa kwehunyanzvi hudiki mukubatanidza mapfupa enyoka, zvinodiwa nezvinhu zvinoenderana nehupenyu, kukosha kwekugadzirisa mutengo nguva dzose, uye chinodiwa chisingachinjiki chekuvimbika kwakakwana.

 

Nekubatanidza mainjiniya edhijitari ekutanga nekushandisa maturusi nemazvo uye kugadzira kwakangwara uye kwakagadziriswa, Ansix Tech inopa kukosha kwakakosha kwetekinoroji iyi yekurapa inochinja: kuita kuti maturusi ekuongorora epamusoro, anoshandiswa kamwe chete, uye anogadziriswa zvizere ave anokwanisa kugadzirwa uye anobatsira pasi rose.

 

 

 

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neEndoscope Snake Bone Tubing (POMPPS Materials), munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com

 

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