Endoscope Nab Pob Txha Tubing (POMPPS Cov Khoom Siv)
Endoscope Nab Pob Txha Tubing (POMPPS Cov Khoom Siv)
Kev Tswj Xyuas Cov Khoov: Yuav Ua Li Cas Ansix Tech tab tom txhais dua qhov kev tsim khoom ntawm Endoscope "Snake Bone" Tubing (POM / PPS)
Hauv lub ntiaj teb kev phais mob uas tsis tshua muaj kev cuam tshuam, cov cuab yeej uas taug kev hauv cov kev nyuaj ntawm tib neeg lub cev yog qhov txuj ci tseem ceeb ntawm kev tsim kho. Hauv plawv ntawm txhua lub endoscope uas yoog tau muaj ib qho tseem ceeb uas ob peb tug pom tab sis txhua tus kws phais mob vam khom: lub raj "Snake Bone". Cov qauv sib txuas no yuav tsum yoog tau txaus kom taug kev hauv cov qauv tortuous thiab khov kho kom muab kev tswj hwm teb tau zoo. Tau ntau xyoo, kev tsim cov khoom no nrog qhov tseeb xav tau yog ib qho ntawm cov teeb meem loj tshaj plaws hauv kev tsim khoom siv kho mob.
Nkag mus rau Ansix Tech, ib lub chaw tsim khoom tshaj lij nrog ntau tshaj 28 xyoo ntawm kev paub hauv kev lag luam txhaj tshuaj molding. Thaum ntau tus neeg muag khoom tsuas yog Cov Khoom Pwm, Ansix Tech daws cov teeb meem engineering. Tshwj xeeb hauv kev tsim thiab tsim khoom ntawm Endoscope "Snake Bone" Tubing siv cov yas engineering ua tau zoo xws li Polyoxymethylene (POM) thiab Polyphenylene Sulfide (PPS), lub tuam txhab tau tsim ib lub ecosystem uas coj cov khoom los ntawm lub tswv yim yooj yim los ntawm kev tsim qauv prototype, kev lees paub pwm tsim khoom, thiab thaum kawg mus rau kev tsim khoom loj thiab kev sib dhos ua ke.
Tsab xov xwm no tshawb nrhiav tob txog Ansix Tech txoj kev sib koom ua ke - uas suav nrog kev tshawb fawb txog cov khoom siv, kev tshuaj xyuas cov pwm (DFM), cov cuab yeej ua kom raug, thiab kev ua kom zoo dua qub - tsis yog tsuas yog ua tau raws li qhov yuav tsum tau ua xwb. cov qauv ntawm thaj chaw kho mob tab sis txo cov nqi nyuaj rau cov neeg siv khoom thaum ua kom xa khoom sai thiab raws sijhawm.
Chiv Keeb: Kev Pib Ua Haujlwm thiab Kev Xaiv Khoom Siv Teeb Meem
Txoj kev taug kev ntawm lub raj "Snake Bone" uas muaj kev ua tau zoo pib ntev ua ntej lub voj voog txhaj tshuaj molding. Nws pib nrog kev sib tham txog cov ntaub ntawv. Kev xaiv cov polymer zoo yog lub hauv paus uas lub cuab yeej muaj kev nyab xeeb, kev ua tau zoo, thiab kev lag luam.
Rau cov ntu "pob txha nab" uas sib txuas tau—uas yuav tsum nyiaj ntau lab lub voj voog khoov yam tsis muaj kev qaug zog—Ansix Tech siv kev txawj ntse tob hauv ob tsev neeg tshwj xeeb ntawm cov thermoplastics engineering: POM thiab PPS.
POM (Polyoxymethylene): Feem ntau paub los ntawm cov npe lag luam zoo li Delrin®, POM yog qhov kev xaiv nyiam rau cov kav dej pob txha nab vim nws qhov kev tawv tshwj xeeb, kev sib txhuam qis, thiab kev ruaj khov zoo heev. Nws muab "snap" uas xav tau rau kev sib txuas meej thiab tswj nws cov geometry dhau sijhawm, xyuas kom meej tias tus kws phais neeg lub tswv yim ntawm tus kov txhais tau raug rau qhov kawg ntawm lub scope. Nws lubricity ntuj kuj pab txhawb kev txav mus los ntawm cov xov hlau sab hauv.
PPS (Polyphenylene Sulfide): Rau cov ntawv thov uas xav tau kev tiv taus kub siab dua thiab kev tiv taus tshuaj lom neeg zoo dua - tshwj xeeb tshaj yog rau cov neeg sawv cev tua kab mob hnyav uas siv rau hauv cov endoscopes rov siv tau - PPS yog cov khoom siv xaiv. Ua ib qho polymer ua tau zoo, PPS muaj lub zog zoo heev thiab tuaj yeem tiv taus cov voj voog autoclave rov ua dua yam tsis muaj kev puas tsuaj. Ansix Tech feem ntau coj cov neeg siv khoom mus rau cov tshuaj PPS tshwj xeeb uas ua tau raws li ISO 10993 thiab USP Class VI biocompatibility cov qauv.
Txawm li cas los xij, cov txheej txheem xaiv yeej tsis yog ib qho kev tawm dag zog yooj yim. Ansix Tech txoj kev tsim kho tus nqi suav nrog kev tshuaj xyuas kom zoo kom tsis txhob muaj kev qhia ntau dhau. "Kev txo nqi tsis yog tsuas yog hais txog kev sib tham txog cov nqi khoom siv xwb," lub tuam txhab lub tswv yim engineering sau tseg. "Nws yog hais txog kev xaiv qib tseeb uas ua tau raws li txhua qhov kev ua tau zoo thiab cov kev cai lij choj yam tsis muaj cov khoom zoo tshaj plaws uas ua rau tus nqi nce siab". Qhov no yuav suav nrog kev xaiv qib viscosity tshwj xeeb ntawm POM los txhim kho kev ntws hauv cov pwm nyias nyias, lossis cov khoom sib xyaw PPS uas muaj iav rau kev txhim kho kev tawv hauv kev tsim pob txha nab ntev dua, ntev dua.
Daim Ntawv Qhia Txog Digital: DFM thiab Kev Tshawb Fawb Txog Kev Nqus Pwm Ua Kev Txo Kev Pheej Hmoo
Thaum xaiv cov khoom siv lawm, qhov project yuav mus rau theem digital prototyping. Ntawm no, Ansix Tech siv Design for Manufacturability (DFM) thiab advanced Mold Flow Analysis (MFA) software (xws li Moldflow lossis Moldex3D) los tsim ib daim blueprint "first-time-right". Theem no tej zaum yog qhov muaj zog tshaj plaws rau kev tswj tus nqi.
Rau lub raj "Snake Bone", uas muaj cov pob qij txha uas muaj sia nyob, phab ntsa nyias heev, thiab cov lumens sab hauv uas nyuaj rau nrhiav, qhov kev txheeb xyuas digital no yog qhov tseem ceeb heev. Cov kws ua haujlwm ua qauv qhia txog kev taug kev ntawm POM lossis PPS uas yaj mus rau hauv qhov pwm, kwv yees thiab tshem tawm cov qhov tsis zoo ua ntej txiav ib daim hlau. Cov cheeb tsam tseem ceeb suav nrog:
Kev Tswj Kab Weld: Kev kwv yees qhov twg cov dej ntws sib ntsib yog qhov tseem ceeb heev. Yog tias kab vuam tsim nyob rau hauv qhov sib koom ua ke uas muaj kev ntxhov siab siab, nws dhau los ua qhov tawg. Cov kws ua haujlwm Ansix Tech tswj cov chaw rooj vag thiab phab ntsa tuab kom txav cov chaw tsis muaj zog no mus rau thaj chaw tsis tseem ceeb, tsis muaj kev ntxhov siab.
Kev Tiv Thaiv Cua Ntswg: Txheeb xyuas qhov chaw uas cua nkag mus yuav ua rau kub hnyiab (dielectric breakdown ntawm cov yas) lossis "short shots" (kev sau tsis tiav). Qhov no tso cai rau kev tso cov qhov cua hauv pwm kom ntseeg tau tias qhov khoob puv zoo meej.
Kev Tshuaj Xyuas Txog Kev Ntsws Thiab Kev Ywv: Cov khoom ntev thiab nyias xws li pob txha nab feem ntau yuav yawv vim yog qhov txias sib txawv. Qhov kev sim ua piv txwv kwv yees cov kev hloov pauv no, uas tso cai rau cov engineers los sib npaug qhov kev tsim qauv txias kom ntseeg tau tias qhov kawg nyob hauv qhov kev kam rau siab uas xav tau rau kev sib txuas du.
Qhov kev nqis peev ua ntej no hauv kev sim ua qauv muaj txiaj ntsig zoo heev. Los ntawm kev txheeb xyuas thiab kho qhov tsis zoo ntawm kev tsim qauv hauv online, Ansix Tech txo qis qhov ntau ntawm kev sim lub cev uas xav tau. Lub tuam txhab tshaj tawm qhov nruab nrab ntawm tsuas yog ob qhov kev sim pwm ua ntej kev pom zoo, ib qho pov thawj rau qhov tseeb ntawm nws cov kev sim thiab yog qhov tseem ceeb hauv kev zam cov nqi kim heev thiab kev ncua sijhawm ntawm kev ua haujlwm kho dua tshiab.
Kev Tsim Kho Lub Plawv: Kev Tsim Kho Pwm Thiab Kev Tsim Khoom Uas Muaj Kev Sib Tw
Cov pwm txhaj tshuaj yog lub cav ntawm kev tsim nqi. Rau cov khoom siv kho mob "Snake Bone", qhov twg qhov kev kam rau siab tuaj yeem ntsuas tau hauv microns thiab qhov ua tiav ntawm qhov chaw yuav tsum tiv thaiv cov kab mob lo rau, kev tsim pwm mus txog nws qhov siab tshaj plaws. Ansix Tech lub tswv yim tsim pwm kho txhua lub kaw lus ua lub sijhawm los txhim kho qhov zoo thiab kev ua haujlwm zoo.
Kev Xaiv Hlau Pwm: Rau cov pwm kho mob uas siv tau ntev, kev ruaj khov tsis tuaj yeem sib tham tau. Rau cov khoom POM uas muaj ntau, cov hlau kub H13 tawv feem ntau yog tus qauv. Txawm li cas los xij, rau cov khoom sib xyaw PPS uas muaj iav ntau dua, lossis rau cov qhov uas xav tau kev txhuam zoo nkauj, zoo li daim iav kom ntseeg tau tias qhov tso tawm zoo meej, Ansix Tech qhia txog cov hlau tiv taus xeb zoo xws li Stainless 420 lossis S136. Cov ntaub ntawv no ua kom muaj qhov chaw zoo meej dhau ntau pua txhiab lub voj voog thiab tiv taus kev puas tsuaj los ntawm cov neeg ua haujlwm ntxuav.
Cov Txheej Txheem Txias Tshiab (Conformal Cooling): Txog li 80% ntawm lub voj voog txhaj tshuaj molding yog lub sijhawm txias. Lub kaw lus txias tsis zoo ncaj qha ua rau tus nqi ib feem nce ntxiv. Rau cov pwm pob txha nab, Ansix Tech siv cov kev daws teeb meem tshiab: cov kav dej txias conformal. Tsis zoo li cov kab txias ncaj nraim uas khiav hauv txoj kev yooj yim, cov kav dej conformal yog tsim los ntawm kev luam ntawv hlau 3D. Lawv nab raws nraim qhov nkhaus ntawm cov pob txha nab nyuaj, ua raws li nws cov khoov thiab cov yam ntxwv kom rho tawm cua sov sib npaug thiab sai.
Qhov kev tsim kho tshiab no yog lub zog tseem ceeb rau kev txo nqi. Cov ntaub ntawv sau tseg qhia tau tias kev txias txias ua rau kev ua haujlwm ntau ntxiv los ntawm 28% lossis ntau dua. Los ntawm kev txiav lub sijhawm voj voog, txhua ob qhov kev txuag tau nce ntau lab qhov chaw, txo qis tus nqi ib chav thiab ua rau muaj peev xwm tsim khoom ntau ntxiv.
Cov Txheej Txheem Gating thiab Runner Zoo Tshaj Plaws: Lub rooj vag—qhov chaw uas cov yas yaj nkag mus rau hauv qhov chaw—yuav tsum me me thiab muab tso rau qhov chaw zoo kom txo cov cim zoo nkauj thiab kev ntxhov siab. Siv cov kev nkag siab los ntawm Mold Flow Analysis, Ansix Tech tsim cov rooj vag pinpoint lossis submarine uas tso qhov seem tsawg kawg nkaus thiab tso cai rau kev tshem tawm tsis siv neeg. Rau cov pwm ntau qhov chaw, cov txheej txheem khiav kub tau siv los tshem tawm cov khib nyiab khiav khov kho, txuag cov khoom siv kho mob POM thiab PPS kim.
Tsim Lub Tshuab Tawm: Kev tawm pob txha nab ntev thiab mos mos yam tsis muaj kev cuam tshuam lossis cim yog qhov nyuaj heev. Lub kaw lus no siv cov koob tawm uas tau muab tso rau ntawm cov chaw tsis tseem ceeb, cov tes tsho, lossis txawm tias cov hniav uas raug cai. Cov kaum sab xis dav (feem ntau tsawg kawg yog 1-2 degrees) tau tsim rau hauv qhov tsim ntawm qhov khoom kom ntseeg tau tias muaj kev tawm tsam zoo, tsis muaj zog txhua lub voj voog, tiv thaiv kev puas tsuaj rau cov pob qij txha nyuaj.
Kev Tswj Xyuas Cov Txheej Txheem: Kev Pom Zoo, Kev Txhim Kho, thiab Kev Ruaj Ntseg Zoo
Thaum lub pwm raug teeb tsa rau hauv lub tshuab txhaj tshuaj molding uas siv hluav taws xob tag nrho, qhov kev tsom mus rau kev paub txog cov txheej txheem. Lub sijhawm pib lees paub pwm yog qhov uas kev kwv yees virtual ntsib qhov tseeb tiag. Ansix Tech txoj kev tshawb fawb molding siv cov ntaub ntawv los ntawm cov ntsuas siab thiab cov ntsuas kub los kho txhua qhov ntsuas - qhov ceev txhaj tshuaj, qhov siab ntim khoom, thiab lub sijhawm txias - tsim kom muaj "lub qhov rais txheej txheem" ruaj khov, rov ua dua.
Cov Teeb Meem Hauv Kev Txhaj Tshuaj Molding "Nab Pob Txha" Tubing:
Kev Tsim Phab Ntsa Nyias: Cov phab ntsa nyias nyias uas xav tau rau kev ywj pheej xav tau kev txhaj tshuaj ceev ceev thiab kev tswj hwm lub siab kom raug kom puv cov pwm tag nrho ua ntej cov khoom khov.
Kev Tswj Xyuas Qhov Sib Piv Siab: Qhov ntev thiab nyias ntawm qhov khoom ua rau nws yooj yim rau kev khoov. Lub kaw lus txias conformal tsim zoo thiab kev tswj hwm cov txheej txheem meej yog qhov tseem ceeb rau kev tswj kom ncaj.
Kev Siv Cov Polymers Kub Siab: Kev ua PEEK lossis PPS kub siab xav tau cov tshuab nrog cov thoob tshwj xeeb thiab cov ntsia hlau ua los ntawm cov hlau alloys uas tiv taus kev hnav. Ansix Tech cov khoom siv tau teeb tsa tshwj xeeb rau cov ntaub ntawv no.
Kev Txhim Kho Cov Txheej Txheem kom Ua Tau Zoo thiab Tswj Tus Nqi:
Txo Lub Sijhawm Ua Haujlwm: Tshaj li qhov txias conformal, qhov no ua tiav los ntawm kev ua kom zoo tshaj plaws ntawm cov qauv txhaj tshuaj thiab kev tswj hwm cov khoom siv robotic. Cov caj npab robotic ua haujlwm maj mam thiab sib xws tshem tawm cov khoom, muab cov khoom ncaj qha rau hauv cov thawv huv, txo qis tib neeg tuav thiab cov khoom me me.
Kev Tshem Tawm Cov Khoom Pov Tseg: Cov qhov tsis zoo yog tus yeeb ncuab ntawm tus nqi qis. Kev saib xyuas tiag tiag siv Kev Tswj Xyuas Txheej Txheem Txheeb Xyuas (SPC) thiab cov tshuab pom kev pom kev pom qhov sib txawv tam sim ntawd. Cov sensors hauv pwm muab "digital fingerprint" rau txhua qhov txhaj tshuaj, tso cai rau kev saib xyuas tiag tiag. Cov kab ke no tuaj yeem txo cov nqi tsis zoo ntau heev - tig qhov uas yuav yog 3% tus nqi pov tseg mus rau hauv qhov chaw tsim khoom tsis zoo ze li xoom.
Kev Siv Hluav Taws Xob Zoo: Cov tshuab txhaj tshuaj servo-electric thiab kev tswj hwm thermal zoo txo kev siv hluav taws xob txog li 60% piv rau cov tshuab hydraulic, pab txo cov nqi ua haujlwm thiab cov pa roj carbon tsawg dua.
Kev Tswj Xyuas Zoo thiab Kev Paub Tseeb: Kev Zoo ntawm Ansix Tech tsis yog ib kauj ruam tshuaj xyuas; nws yog ib lub kaw lus uas muab tso rau hauv txhua qhov ntawm kev ua haujlwm. Lub tuam txhab tswj cov ntawv pov thawj suav nrog ISO 13485: 2016 rau cov khoom siv kho mob thiab ua haujlwm hauv ISO Class 8 Cleanroom ib puag ncig qhov twg siv tau. Txhua yam kev ua ub no tau sau tseg, muab kev taug qab tag nrho los ntawm cov khoom siv raw mus rau kev xa khoom tiav. Kev Tshuaj Xyuas Khoom Siv Thawj Zaug yog ua los ntawm kev siv Cov Tshuab Ntsuas Sib Koom Tes (CMM) los lees paub qhov loj me tseem ceeb tawm tsam tus qauv CAD.
Lub Tswv Yim Txog Tus Nqi: Txo Cov Nqi Siv Zog thiab Ua Kom Muaj Kev Xa Khoom
Ansix Tech qhov kev xa khoom kawg yog qhov tseem ceeb thiab ntsuas tau kev txo nqi rau nws cov neeg siv khoom, ua tiav tsis yog los ntawm kev txiav cov ces kaum tab sis los ntawm kev tsim kho ntse ntawm txhua theem. Nov yog li cas lawv txo "cov nqi nyuaj" rau cov neeg siv khoom:
Kev Txhim Kho Tus Nqi Khoom Siv: Los ntawm kev ua qhov kev tshuaj xyuas kev ua tau zoo tag nrho, cov engineers tuaj yeem teev cov khoom siv uas pheej yig (xaiv POM dua li PEEK kim dua yog tias nws ua tau raws li txhua qhov yuav tsum tau ua haujlwm), zam kev tsim kho ntau dhau.
Kev Ua Haujlwm Zoo Dua: Kev txias txias ua rau lub sijhawm ua haujlwm luv dua, txo tus nqi ib chav. Cov tshuab siv hluav taws xob tsawg thiab cov yam ntxwv zoo tshaj plaws ua rau cov nqi khiav lag luam qis dua.
Kev Ua Kom Tau Txais Txiaj Ntsig Zoo Tshaj Plaws: Kev sib xyaw ua ke ntawm DFM uas kwv yees tau, kev tsim kho txheej txheem ruaj khov, thiab SPC ua rau cov txiaj ntsig tau txais thawj zaug dhau 99%. Qhov no yuav luag tshem tawm cov nqi cuam tshuam nrog kev pov tseg, kev ua haujlwm dua, thiab lub sijhawm tsim khoom tsis ua haujlwm.
Lub Sijhawm Mus Rau Kev Lag Luam Sai Dua: Txoj kev tsim kho uas sib koom ua ke, ua ke—qhov chaw uas cov kws tshaj lij txog cov khoom siv, pwm, thiab cov txheej txheem koom tes ua haujlwm txij hnub thawj zaug—ua rau lub voj voog kev tsim kho luv dua. Kev tau txais cov khoom lag luam txhim khu kev qha mus rau kev lag luam sai dua muab rau cov neeg siv khoom nrog qhov zoo dua tseem ceeb.
Thaum kawg, nkag siab tias kev ceev nrooj mus rau kev ua lag luam yog qhov tseem ceeb, Ansix Tech ua kom cov theem kawg yooj yim dua. Kev ntim khoom yog tsim los ntawm kev koom tes nrog tus neeg siv khoom rau kev tiv thaiv thiab kev saib xyuas kom tsis muaj menyuam. Nrog kev sib koom ua ke ntawm kev xa khoom thiab plaub lub hauv paus tsim khoom, lub tuam txhab ua kom lub sijhawm tig rov qab sai, ua tau raws li qhov xav tau ntawm kev ua lag luam.
Xaus Lus: Kev Koom Tes rau Kev Tsim Kho Tshiab Kho Mob
Hauv kev lag luam tsim khoom siv kho mob uas muaj kev pheej hmoo siab, kev xaiv tus khub tsim khoom yog qhov kev txiav txim siab zoo. Ansix Tech, nrog nws keeb kwm 28 xyoo thiab kev txawj ntse tob hauv POM thiab PPS cov ntaub ntawv, muab ntau dua li lub peev xwm tsim khoom. Rau cov neeg tsim khoom ntawm cov endoscopes tiam tom ntej, qhov no txhais tau tias nkag mus rau tus khub uas nkag siab txog tag nrho cov teeb meem: qhov xav tau kev ua kom raug me me hauv kev sib txuas ntawm cov pob txha nab, qhov xav tau ntawm cov ntaub ntawv biocompatible, qhov tseem ceeb ntawm kev ua kom zoo dua tus nqi, thiab qhov yuav tsum tau ua tsis tau sib tham rau kev ntseeg siab zoo tshaj plaws.
Los ntawm kev sib txuas ua ke cov cuab yeej digital nrog cov cuab yeej ua haujlwm raug thiab kev tsim khoom ntse, zoo tshaj plaws, Ansix Tech muab cov lus qhia tseem ceeb rau cov thev naus laus zis kho mob hloov pauv no: ua cov cuab yeej kuaj mob siab heev, siv ib zaug xwb, thiab hloov kho tau tag nrho ob qho tib si tsim tau thiab siv tau nyiaj txiag thoob ntiaj teb.
Ansix Tech Co Ltd
Yog tias koj muaj tej phiaj xwm ntsig txog Endoscope Snake Bone Tubing (POMPPS Materials), koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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