Mould yekuparadzanisa mafuta einjini negesi

Mould yekuparadzanisa mafuta einjini negesi

 

Hunyanzvi hweUinjiniya: Mukati Ansix Kugadzira Jekiseni reTekinoroji reAdvanced for Critical Automotive Components

Chikamu chinoparadzanisa mhute yegesi chakagadzirwa nemazvo chinoongororwa mhando yechinhu chiri kuAnsix Tech. Chikamu chimwe nechimwe chakakosha pakugadzirisa kuburitswa kwemhepo mumotokari.

 

Munyika ine hunyanzvi hwakanyanya hwekugadzira mota, zvinhu zvishoma zvine mutoro wakapetwa kaviri wezvinodiwa zvakasimba zvekushanda uye kumanikidzwa kwakanyanya kwemitengo senge muchina wekuparadzanisa mafuta einjini negasi. Chikamu ichi chakakosha chehurongwa hwekudzora kuburitswa kwemhepo mumotokari chinofanira kuparadzanisa mafuta kubva mumagasi anoburitswa neinjini mumamiriro ezvinhu akaoma uku chichigadzirwa nemitengo inogutsa cheni dzepasi rose dzemotokari. Kune Ansix Tech, inotungamira mukuumbwa kwejekiseni rekugadzira mota, chirongwa chechangobva kuitwa chekugadzira mold yechikamu ichi chakava chiratidzo chekubatanidzwa kweinjiniya yepamusoro uye kugadzirisa mitengo nenzira itsva.

 

Kunyatsoongorora maitiro ekugadzira eAnsix Tech kunoratidza kuti vagadziri vemazuva ano vanosanganisa sei simulation, sainzi yezvinhu, uye hunyanzvi hwemaitiro kuti vavimbike uye vape kukosha, zvichideredza zvakanyanya mutengo wezvikamu zvemotokari zvakakosha pasina kukanganisa zvakanyanya mutengo. mitemo zvinodiwa neindasitiri.

 

Basa Rakakosha reMupatsanuri weMhute yeOiri neGasi

Usati wanzwisisa chakuvhuvhu, unofanira kunzwisisa chikamu chachinogadzira. Chinoparadzanisa mafuta negasi chinhu chakakosha pakuchengetedza zvakatipoteredza uye muinjiniya dzemazuva ano. Chinoita kuti magasi akachena chete adzokororwe kana kuburitswa nekuparadzanisa madonhwe emafuta kubva kumagasi ekufema e crankcase zvinobudirira. Kukundikana kunotungamira pakushandiswa kwemafuta zvakanyanya, kubudiswa kwakawanda, uye kukuvara kweinjini.

 

Basa remuchina wekuparadzanisa rakavakirwa pakupinza uye kubatana. Sezvinotsanangurwa mukugadzirwa kwawo kwepatent, chikamu ichi chinowanzova nechimiro chakaoma chemukati chine chimiro chepombi ine mativi maviri chinoita kuti pave nekamuri rekuparadzanisa. Gasi rine kumhanya kwakanyanya rinomanikidzwa kuburikidza nemajeti panzvimbo inorova, uko madonhwe emafuta anoungana uye anobuda. Izvi zvinoda Chikamu Chakaumbwa kuva nemigero chaiyo yemukati, maburi emumuromo, uye makamuri—zvinhu zvinounza matambudziko makuru pakugadzirwa kweforoma uye maitiro ekuumba jekiseni pacharo.

 

Danho 1: Kugadzira Kwekutanga uye Kutevedzera

Chirongwa ichi chakatanga kwete nesimbi, asi nedata. Pfungwa yeAnsix Tech ndeyekuti mari inotarwa padanho rekugadzira. Vachishandisa ongororo yeMoldflow yemazuva ano, mainjiniya vakatanga vagadzira nzira yedhijitari yekuumba kwese.

 

Kufamba kweMoldflow kwakarongeka. Mushure mekupinza nekunatsa modhi ye3D yemupatsanuri, mainjiniya vakaita ongororo yekutanga kuti vaone nzvimbo dzakakodzera dzegedhi—nzvimbo dzinopinda purasitiki yakanyungudutswa mugomba remould. Chinangwa chaive chekuva nechokwadi chekuti patani yekuzadza yakaenzana yaizoderedza kushushikana kwemukati uye zvikanganiso zvinogona kuitika. Kutevedzera kwakatevera kwakaongorora kufambiswa mberi kwekunyunguduka, kufanotaura nzvimbo dzeweld line (uko kuyerera kwepurasitiki kwakasiyana kunosangana), uye kuona misungo yemhepo inogona kuitika—nzvimbo dzine mhepo yakavharirwa inogona kudzivirira kuzadza zvizere kana kukonzera kutsva.

 

"Kuenzanisa ndicho chishandiso chedu chekutanga uye chine simba zvikuru chekudzivirira mari," anotsanangura kudaro David Chen, Senior Project Engineer kuAnsix Tech. "Zvinotibvumira kugadzirisa matambudziko ari pachikirini aizodhura makumi ezviuru zvemadhora kugadzirisa nesimbi yakaoma. Kune iyo separator, ongororo yedu yaive yakakosha pakugadzirisa sisitimu yekudyisa uye kutarisira matambudziko ekuzadza madziro matete, akaomarara emakamuri ekuparadzanisa."

 

Chikamu chechipiri: Kusarudzwa Kwezvinhu Zvakakodzera

Kusarudzwa kwezvinhu zvepurasitiki chinhu chakakosha pakati pekushanda, kugona kugadzikiswa, uye mutengo. Pakushandisa uku, kunosanganisira kusangana nemafuta einjini inopisa nemagasi, kugadzikana kwekupisa uye kuramba makemikari ndizvo zvinonyanya kukosha.

 

Zvinhu Zvikuru: Nylon Yakazadzwa neGirazi (PA66-GF): Iyi isarudzo yakajairika yezvinhu zviri pasi pehood, uye inopa kuenzana kwakanaka kwesimba, kuramba kupisa, uye kugadzikana kwemativi. Magirazi aya anowedzera kuomarara uye anoderedza kuwedzera kwekupisa, izvo zvakakosha pakuchengetedza kusimba kwekuchengetedza.

 

Hunhu Hwakakosha hweZvinhu: Kune chero resin yeinjiniya, hunhu hwakakosha hunodzora parameters yekuumba. Chinhu chakakodzera chinoshanda zvakanyanya, sezvakaratidzwa mudata rehunyanzvi, chinogona kunge chine poindi yekunyunguduka inosvika 260°C uye tembiricha yefuruu inosvika 74–91°C. Simba rayo rekudhonza rinogona kudarika 150 MPa, nedanho rakaderera rekudonha riri pakati pe0.1–0.3%—hunhu hwakakosha hwekuwana zviyero chaizvo zvemukati memupatsanuri.

 

Kugadzira zvinhu zveAnsix Tech kunowanzo sanganisira kushanda pamwe chete nevatengesi vezvinhu kuti vasarudze giredhi rinoenderana nezvinodiwa pamutengo wakanakisisa, dzimwe nguva vachisarudza resin "yakafara" uye vachitsiva kusiyana kwayo kwakajairika kuburikidza nekugadzirisa kwakanyatsodzorwa.

 

Danho rechitatu: Kugadzira Mould Yakakodzera uye Kubatanidzwa Kwemakiyi Sisitimu

Chiumbwa ichi pachacho inyanzvi yekugadzira michina, ichibatanidza masisitimu akawanda akaomarara muchishandiso chimwe chete chakabatana.

 

Kusarudzwa kweSimbi yeMould: Pakati nepakati pechinhu chakagadzirwa nesimbi yemhando yepamusoro-soro, yakasarudzwa nekuda kwekusakara kwayo, kugona kwayo kupenya, uye kugona kwayo kutsungirira kukwesha kwezvinhu zvakazadzwa negirazi mumazana ezviuru zvemasevhisi.

 

Sisitimu yeGating: Sisitimu yekupisa yakashandisa. Izvi zvinochengetedza purasitiki ichinyungudika mumigero yekudyisa pakati pemigero, zvichibvisa sprues dzakasimba uye migero inorasika. Izvi zvinoderedza zvakananga mari yezvinhu uye nguva yekutenderera.

 

Sisitimu Yokutonhodza: ​​Chiumbwa chinoshanda zvakanaka sisitimu yekuchinjana kwekupisa. Ansix Tech yakagadzira dhizaini yemugero wekutonhodza inotevedzera chimiro chechikamu zvakanyanya sezvinobvira. Izvi zvinoita kuti kutonhodza kukurumidze, kwakafanana, inova ndiyo inonyanya kukosha panguva yekufamba kwemhepo. Sezvakataurwa nenyanzvi dzeindasitiri, 80% yenguva yekutonhodza inguva yekutonhodza. Kugadzirisa izvi zvinoreva kuti pave nekubuda kwakawanda uye mutengo wakaderera.

 

Kuburitsa Maburi Uye Kuburitsa Maburi: Zvichienderana nekudhonza kwakadzika kwechikamu uye madziro matete, sisitimu yemapini e ejector nema sleeves akaiswa nokungwarira kudzivirira kukanganiswa pakubviswa kwechikamu. Chinokosha ndechekuti, network yakakura yema micro-venting channels yakashandiswa pamutsetse wekuparadzanisa uye yakatenderedza mapini e ejector. Kuburitsa maburi zvakanaka hakugoneke; misungo yekuburitsa maburi yakakwana uye inodzvanya mhepo, zvichikonzera "mhedzisiro yedhiziri" - apo mhepo inopisa zvakakwana kuti ipise kana kuita carbon dioxide mupurasitiki. Kudzika kwemapini aya kunoverengerwa zvakanyatsoenderana nekunaka kwezvinhu kuti mhepo ibude pasina kukonzera kupenya.

 

Danho rechina: Matambudziko Ekugadzira uye Kugadzirisa Maitiro

Kuchinja kubva pakugadzirwa kwedhijitari kuenda pakugadzirwa kwezvikamu zvemuviri kwakaunza zvipingamupinyi chaizvo.

 

Dambudziko 1: Kuzadza Zvinhu Zvakaoma: Majeti madiki emuchina wekuparadzanisa uye mabara emukati aiwanzoita zvikanganiso "zvisingazadzi" kana "shot pfupi", apo purasitiki inooma isati yazadza zvachose gomba. Izvi zvakagadziriswa nekugadzirisa kumhanya kwejekiseni uye ma profiles ekumanikidza kuti ive nechokwadi chekuti nzvimbo idzi dzinozadzwa nekukurumidza dzisati dzarasikirwa nekupisa.

 

Dambudziko rechipiri: Kuderedza Warpage: Kudzikira kwechikamu, kunyanya muzvikamu zvine ukobvu hwakasiyana hwemadziro, kunogona kukanganisa chikamu kubva pane zvakatarwa. Mhinduro yaAnsix Tech yaive nemativi akawanda: kugadzirisa kumanikidzwa kwepakeji nenguva yekugadzirisa kudzikira, kugadzirisa tembiricha yedunhu rekutonhodza, uye kushandisa data rekudzikira kwechinhu chacho (semuenzaniso, 0.1–0.3%) kuti utange wakanganisa chimiro chemould nenzira yakasiyana.

 

Kugadzirisa Maitiro Ekushandisa Mari: Chido chekushanda zvakanaka chinogara chiripo. Mainjiniya vakashanda kuti vagadzire maitiro e "sainzi molding" - nzira yakagadzikana, inodzokororwa yakanyorwa kuburikidza nedata remasensa emuchina. Izvi zvinoderedza kusiyana uye kutambisa. Nguva yekutenderera yakarwiswa pamativi ese: kuderedza nguva yekutonhodza kuburikidza nekutarisira kupisa kuri nani, kugadzirisa mafambiro emuchina, uye kushandisa marobhoti kuti zvikamu zvibviswe nguva dzose. Sekondi yega yega inochengetwa kudzikiswa kusingaperi kwemutengo wechikamu chimwe nechimwe chinogadzirwa.

 

Danho rechishanu: Kuvimbisa Hunhu Hwakanaka uye Kukurumidza Kutumira

Hunhu hwakavakirwa mukuita, kwete kuongororwa mushure mezvo. Masensa ari muchimiro anotarisa kumanikidzwa kwemukati panguva chaiyo; kumanikidzwa kuri kunze kwekutsungirira kwakagadzika kunokonzera kurambwa otomatiki. Izvi zvinoreva kuti sisitimu "inoziva" kuti chikamu chakanaka chiumbwa chisati chavhurwa.

 

Pamuchina wekuparadzanisa mhute yegesi, unova mudziyo unoshanda wekubata mvura, kuyedzwa kwekudonhedza mvura 100% kwakaitwawo. Kuongororwa kwezvikamu kubva muchikamu chega chega chekugadzira kunoongororwa zvakasimba uye kunogona kupatsanurwa kuti kuonekwe kuti nzira yemukati haina mhute.

 

Pakupedzisira, kurongedza nekufambisa zvinhu zviri nyore kunoita kuti zvinhu zvisvike nekukurumidza. Zvikamu zvinoiswa mumagaba anogona kushandiswazve, akagadzirwa nenzira yakasarudzika anodzivirira kukuvara panguva yekufambisa uye akagadzirirwa kuendeswa zvakananga kumutengi, zvichipedzisa pombi yekugadzira isina musono, inotungamirirwa nemutengo.

 

Mhedziso: Kuunza Kuvimbika uye Kukosha seChipikirwa Chimwechete

Chirongwa chekugadzira mold yemafuta einjini negasi paAnsix Tech chinoratidza kugona kwekugadzira zvinhu zvemazuva ano. Chinoratidza kuti kuvimbika uye kukosha hakusi kuchinjana asi kubudirira panguva imwe chete kunogoneka kuburikidza nehunyanzvi hwakadzama hwehunyanzvi. Nekushandisa mari nehungwaru mukuenzanisa zvinhu pakutanga, kugadzira zvinhu zvinogoneka, kusarudza zvinhu zvine hungwaru, uye kugadzirisa maitiro acho nguva dzose, Ansix Tech inozadzisa kuzvipira kwayo kukuru: kupa vatengi zvinhu zvemhando yepamusoro pasina kuvhiringa uku ichideredza zvakanyanya mutengo wekuva muridzi.

 

Muindasitiri umo sendi yega yega inokosha, nzira iyi yakazara yekugadzirisa mitengo—inobatanidza zvinhu, maitiro, uye kushanda zvakanaka—ndiyo inoshandura mutengesi ane hunyanzvi kuita mubatsiri akakosha munzira yekufamba kwakangwara, kwakachena, uye kunoshanda zvakanaka.

 

 

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nemold yekuparadzanisa mafuta eInjini negasi, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti muzadzise zviroto zvenyu, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com

 

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