Gallium nitride DJI charger mold
Gallium nitride DJI charger mold
Kugadzirwa Kwepamusoro kweGaN Charger: Maitiro Ekugadzira Injection Yakakosha Kunogonesa Zvishandiso Zvemagetsi zveChizvarwa Chinotevera
Muchikamu chemagetsi chiri kuchinja nekukurumidza, kuchinja kubva kusilicon kuenda kumagetsi emhando yepamusoro akaita seGallium Nitride (GaN) kuri kuvhura kushanda nesimba kwemagetsi kusati kwamboitika uye kuderedzwa kwesimba. Zvisinei, kuchinja uku kunoisa zvinodiwa zvitsva zvakanyanya pakurongedza kwakasimba kunochengetedza uye kuchengetedza machipisi aya epamusoro. Kubudirira kuunza chigadzirwa chakaita seDJI's high-performance GaN charger kumusika kunoenderana kwete chete nekugadzira ma semiconductor asiwo nekugadzira nemazvo purasitiki yayo—nzvimbo iyo hunyanzvi hwekuumba majekiseni hunova hwakakosha.
Kutungamira uku kusangana kwemagetsi nekugadzirwa kwepamusoro ndiko Ansix Tech, kambani yakazvimisa pamberi pekugadzirisa mashandisirwo emhando yepamusoro. Chirongwa chekambani ichi chekugadzira nekugadzira mold yakawanda yeDJI's compact GaN charger chinosanganisira uzivi hweinjiniya hwakazara, uko kudzora mutengo, kuvimbika, uye kumhanya zvinogadzirwa kubva pakugadzirwa kwekutanga.
- Genesisi: Kugadzira uye Kufananidzira Zvichaitika Uchifunga Nezvekuguma Kwezvinhu
Chirongwa ichi chakatanga nechikamu chekugadzira pamwe chete, uko mainjiniya eAnsix Tech akashanda pamwe chete nevagadziri vezvigadzirwa zveDJI. Dambudziko guru raive rekugadzira imba yakanaka, yakasimba, uye diki yaigona kugadzirisa kupisa kwakawanda kunogadzirwa nezvikamu zvemagetsi zveGaN uku ichisangana nekushivirira kwakasimba uye kwakakura.
Kushandiswa kwekutanga kweprototyping Kudhinda kwe3D uye zvishandiso zvakapfava zvekusimbisa dhizaini nekukurumidza. Kunyange hazvo kugadzirwa kwekuwedzera (AM) kwakabvumira kukurumidza kudzokorora chimiro uye kukodzera, miganho yayo pakugadzirwa kwekupedzisira—yakaonekwa muongororo dzeindasitiri uko kuwana hunhu hwechigadzirwa chekupedzisira uye chitupa zviri matambudziko makuru—kwakanga kwakajeka. Aya ma prototypes aive akakosha pakusimbisa magadzirirwo emusangano, zvinhu zvemushandisi, uye mashandiro ekutanga ekupisa usati wazvipira kudhura zvakanyanya kwekugadzira simbi mold.
- Sainzi Yezvinhu: Kusarudza MaPolymers Ebasa Rine Simba Rakawanda
Kusarudzwa kwezvinhu zvepurasitiki kwaikosha zvikuru. Kusiyana nemachaja akajairwa, mudziyo wakavakirwa paGaN unoshanda pamafrequencies akakwira uye simba rakawanda. Zvinhu zvakasarudzwa zvaida Comparative Tracking Index (CTI) yepamusoro yekuchengetedzwa kwemagetsi, kuramba kupisa kwakanyanya kuti kurambe kuri pedyo nekupisa, uye kuyerera kwakanyanya kuti uzadze madziro matete eforoma nguva dzose.
Ansix Tech yakataura musanganiswa wepolycarbonate (PC) une simba guru, usingapise halogen (HF-FR). Musanganiswa uyu unopa chiyero chakanaka:
Kuramba Kupisa Kwakanyanya: Kana Tembiricha yeHeat Deflection (HDT) ichipfuura 125°C, inoita kuti ive yakasimba kana yashandiswa pakupisa.
Kudzivirira Murazvo Wechisikigo: Inosangana nekuchengetedzeka kwakasimba mitemo (semuenzaniso, UL94 V-0) pasina kuvimba nezvinowedzera halogenated, zvichiita kuti ive isina njodzi kune zvakatipoteredza.
Simba Rakanaka Remuchina: Rinopa kusimba kwakakodzera uye kuramba kukanganiswa kuti ridzivirire dunhu remukati reGaN, iro pacharo rinogona kusangana nematambudziko ekushanda kubva mukukanganisa uye kushushikana kwekupisa.
Kusarudzwa uku kwakadzivirira kushandiswa kwemainjiniya akawanda nemapurasitiki ekunze anodhura zvakanyanya, zvichiita kuti zvive zvakavimbika uye zvakachengeteka pamutengo unokwanisika—chinhu chakakosha pachinangwa cheAnsix Tech.
- Iyo Dhijitari Crucible: Kuongorora Kuyerera Kwemould (DFM)
Simbi isati yachekwa, dhizaini yacho yakaedzwa nedhijitari. Ichishandisa software yepamusoro yeComputer-Aided Engineering (CAE), Ansix Tech yakaita Mold Flow Analysis (DFM) yakazara. Maitiro aya akatevedzera kuti purasitiki yakanyungudutswa yaizozadza sei gomba remold, ichifanotaura zvikanganiso zvinogona kuitika.
Kugadzirisa Magedhi: Vaongorori vakaongorora nzvimbo dzakasiyana-siyana dzegedhi (nzvimbo dzekupinda) nehukuru kuti vave nechokwadi chekuti kuzadza kwakaringana, vachideredza kukanganiswa kwemukati uye kushushikana kwemukati—zvikanganiso zvinogona kukanganisa kusimba kwenzvimbo yacho kana kukonzera matambudziko ekubatanidza gare gare.
Kufanotaura Kutonhodza uye Kuderera: Software iyi yakagadzira chikamu chekutonhodza kuti ifanotaura kusiyana kwekuderera, zvichibvumira mainjiniya kugadzirisa dhizaini yemold kuti ive yakarurama zvakakwana.
Chikamu ichi chekusimbisa dhijitari chishandiso chine simba chekuchengetedza mari. Nekuziva nekugadzirisa matambudziko anogona kuitika mukugadzirwa kwezvinhu zviri paindaneti, Ansix Tech inoderedza zvakanyanya kutenderera kwekuchinja kwezvinhu zvinodhura, ichienderana nemaitiro akanakisa eindasitiri anoshandisa simulation kuongorora zviyero zvakakosha uye kupa mvumo chaiyo.
- Kugadzira Mold: Core Systems uye Sarudzo yeSimbi
Chiumbwa ichi pachacho ibasa guru rekugadzira michina, rinobatanidza masisitimu akakosha akawanda.
Zvinhu Zvikuru zveGaN Charger Mold Design:
Pasimbi yemhando yeforoma, Ansix Tech yakasarudza simbi yakaomeswa kare, inodzivirira ngura (yakaita seP20 kana 420SS). Izvi zvinopa kuenzana kwakanaka kwekugara kwenguva refu, kugona kupenya kuti ipedzisire yakasviba zvakanyanya, uye kuramba zvinhu zvinogona kukuvadza mumapurasitiki anodzivirira moto, zvichiita kuti kugadzirwa kwayo kuve kwenguva refu pasina kugadziriswa kwakawanda.
- Chigadzirwa Chekugadzira: Kugadzira Machining Nemazvo Nematambudziko
Kushandura dhizaini yedhijitari kuita mold chaiyo kwaida michina yeCNC yakanyatsogadzirwa, EDM (Electrical Discharge Machining), uye kupukuta nemaoko zvine hungwaru. Dambudziko guru raive rekugadzira nzira dzekutonhodza dzakafanana, dzine macurve akaomarara asingagone kugadzirwa nekuchera kwechinyakare. Ansix Tech yakashandisa kugadzirwa kwekuwedzera (simbi 3D printing) kugadzira idzi optimized cooling inserts, nzira yakasimbiswa mumapurojekiti epamusoro ekurongedza emagetsi ane simba guru.
Chimwe chipingamupinyi chaive chekuona kuti mhepo inofema zvakanaka munzvimbo dzakadzika, dzakamanikana dzegomba kudzivirira mhepo yakavharirwa kana "kutsva" mavara papurasitiki - dambudziko risingagamuchirwi pachigadzirwa chakatarisana nevatengi. Izvi zvakagadziriswa kuburikidza nemaburi madiki-madiki munzvimbo dzakakosha.
- Kugadzirisa Maitiro: Kugadzirisa Kushanda Nesimba uye Mutengo
Kana chiumbwa chapera, chinangwa chakabva chatanga kushanda pakugadzira chiumbwa chacho. Chinangwa chaive chekuwana nguva pfupi pasina kukanganisa kunaka. Mainjiniya eAnsix Tech vakashandisa nzira yeDesign of Experiments (DOE), vachichinja-chinja zvinhu zvakakosha—kumhanya kwekuisa chiumbwa, kumanikidzwa kwepakeji, tembiricha yekunyunguduka, uye nguva yekutonhodza—kuti vawane mukana wekuita zvinhu zvakanaka.
Maitiro aya anotungamirwa nedata anopfuura kuedza nekukanganisa, achivaka modhi yehuwandu hwemaitiro acho kuti aone zvinhu zvine simba guru pamhando yakaenzana. Mugumisiro wacho waive maitiro akasimba akawedzera simba rekugadzira (zvikamu paawa) ukuwo achideredza kushandiswa kwesimba uye marara ezvinhu, zvichibatsira zvakananga kuderedza mari ye DJI payuniti imwe neimwe.
- Kuvimbiswa Kwemhando Yepamusoro
Kudzora mhando kwakabatanidzwa mukati mese. Masensa emuchina aiongorora kumanikidzwa uye tembiricha panguva chaiyo, zvichiita kuti maitiro agare zvakanaka—chinhu chinodiwa kuti pave nekudzora mhando pasina muchina. Kuti vaongorore divi, Ansix Tech yakashandisa Coordinate Measuring Machines (CMM) kuti vatarise mativi akakosha pamasampuli ekutanga vachienzanisa nemodhi yeCAD yedhijitari.
Uyezve, vachishandisa nzira dzekushandisa muzvikamu zvinovimbika zvakanyanya zvakaita se power module packaging, Ansix Tech yakashandisa nzira dzekuedza dzisingaparadze. Kunyange zvazvo dzisina kufanana ne ultrasound scanning inoshandiswa kuona ma voids mu liquid encapsulation materials, nheyo dzakafanana dzekusimbisa zvakasimba dzinoita kuti zvikamu zvakaumbwa zvive zvisina zvikanganiso zvemukati zvinogona kukonzera kutadza kushanda zvakanaka mumunda.
- Kurongedza uye Kutumira Nekukurumidza
Masheya ekupedzisira akaumbwa akaiswa mumidziyo inogadziriswa zvinhu zvisingachinji, zvinogona kudzokororwa mumidziyo yakagadzirirwa kudzivirira kukwenya kana kukuvara kwekuburitswa kwezvinhu nemagetsi panguva yekufambisa. Kutungamirwa kwemidziyo yakabatana yeAnsix Tech pamwe nekutarisira mapurojekiti kwakaita kuti zvinhu zvienderane zvakanaka, zvichiita kuti zvinhu zvienderane nenguva chaiyo, zvichiita kuti zvikwanise kutumirwa kuDJI's assembly lines, nokudaro zvichideredza mari yezvinhu zviri mudura uye kukurumidzisa nguva yekusvika kumusika.
Mhedziso: Kupa Kukosha Kuburikidza neUnyanzvi hweUinjiniya
Kubudirira kwechirongwa cheDJI GaN charger mold kunosimbisa chokwadi chakakosha mumagetsi emazuva ano: package yacho yakakosha sesilicon iri mukati. Maitiro akazara eAnsix Tech—kubva pasainzi yezvinhu uye simulation yedhijitari kusvika pakugadzira nemazvo uye kutonga kwemaitiro ehuwandu—anoratidza kuti hunyanzvi hwakadzama hwekugadzira hunogona sei kubatsira tekinoroji yemazuva ano.
Nekushandisa hunyanzvi hwekugadzira zvinhu zviri pamberi muchikamu cheDFM, kusarudza zvinhu zvinoshanda zvakanaka uye zvinodhura, uye kugadzirisa kutenderera kwekugadzira kuburikidza neDOE, Ansix Tech inozadzisa basa rayo guru: kuderedza zvakanyanya mutengo wese wekuva muridzi wevatengi vayo pasina kukanganisa mhando kana mashandiro. Sezvo tekinoroji yeGaN ichienderera mberi nekufamba kwayo kubva pane yakajairika kuenda kune yakajairika, ichitungamira zvese kubva kumachaja anokurumidza kusvika kumasisitimu emotokari dzemagetsi, kugona kutsanangura kugona kwayo nenzira yakavimbika uye nemutengo wakaderera kucharamba kuri chinhu chakakosha. Mundima iyi inokosha, vadyidzani vakaita seAnsix Tech, iyo inonyatsogona kutamba kwakaoma kwemould, zvinhu, uye muchina, vacharamba vachipa simba kumidziyo inosimudzira nyika yedu.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neGallium nitride DJI charger mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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