Chimiro chepaneru yezvishandiso zveGeely

Chimiro chepaneru yezvishandiso zveGeely

 

Hunyanzvi hweUinjiniya: Mukati meAnsix Tech's High-Mould YakanyatsonakaKugadzira maPaneru eInstrument eGeely's Next-Gen

Nhanganyaya: Unyanzvi neSainzi yeMotokari dzemazuva ano

Munyika yemakwikwi ekugadzira mota, jira rezvishandiso rinomiririra zvinopfuura dashboard rinoshanda—ndiro chinhu chikuru pane ruzivo rwemutyairi, chinhu chakakosha chekuchengetedza, uye chinhu chakakosha chekuzivikanwa kwechiratidzo. Kwemakore, kugadzirwa kwemapuranga aya ekubata zvinyoro nyoro kwaishandiswa nenzira dzechinyakare dzakadai sekugadzira slush (PVC slush) uye kugadzira vacuum, izvo, kunyange zvichishanda, zvakauya nekuchinja kukuru mumutengo, kushanda zvakanaka, uye kuchinjika kwedhizaini. Shanduko itsva iri kuitika ikozvino, ichitungamirwa nevatengesi vane hunyanzvi vakaita seAnsix Tech, vari kudzidzira hunyanzvi hwakaoma hwekugadzira thin-wall injection molding kune vagadziri vemotokari vakuru vakaita seGeely.

 

Kunyura uku kwakadzama kunoongorora rwendo rwakakwana rwekugadzira rweAnsix Tech rwepurojekiti yeGeely yekugadzira magadzirirwo emidziyo. Kubva pakugadzirwa kwedhijitari kwekutanga kusvika pakugadzirwa nekukurumidza, maitiro aya anosanganisira kusanganiswa kwakabatana kwesainzi yezvinhu, mainjiniya ekufanotaura, uye kugadzira nemazvo. Chinonyanya kukosha ndechekuti, inoratidza kutsvaga kukosha kusingaperi, uko hunyanzvi hwehunyanzvi hunoshandiswa nenzira yakarongwa kuti hupe mhando yepamusoro pamutengo wakaderera zvakanyanya, zvichinetsa nzira dzekare dzeindasitiri.

 

Chikamu 1: Kugadzira Kwekutanga uye Kusimbiswa Kwedhijitari

Rwendo rweGeely instrument panel paAnsix Tech runotanga kare kare simbi isati yachekwa. Runotanga munzvimbo yedhijitari, uko misimboti yeDesign for Manufacture (DFM) inonyanya kukosha. Kune chikamu chakakura uye chakaoma sechishandiso panel—ine saizi dzinopfuura 1500mm pakureba, nzvimbo dzakaoma, uye zvikamu zvakakosha zvine madziro matete zvinosvika paavhareji ye0.8mm kusvika 1.0mm—kuongorora kwekutanga uye kwakarurama hakugone kutaurirana.

 

Mould Yepamusoro Kuongorora Kuyerera (DFM)

Chinokosha padanho iri iCAE (Computer-Aided Engineering) simulation ine hunyanzvi, kunyanya kuongorora kuyerera kwemusanganiswa. Vachishandisa software yakaita seMoldflow, mainjiniya eAnsix Tech vanoita simulation dzakakosha dzekutanga kufanotaura nekugadzirisa matambudziko angangoitika ekugadzira. Zvinangwa zvikuru ndezvekuona kuti kuzadza kwakaringana, kuderedza kuchinjika kwewarpage, uye kubvisa zvikanganiso zvinooneka senge weld lines uye air traps.

 

Pachirongwa cheGeely, dambudziko guru raive rekugadzirisa nzvimbo yegedhi nenhamba. Gedhi rega rega rinoisa mutsetse mutsva we weld uye chiratidzo chegedhi, saka chinhu chakanaka kushandisa magedhi mashoma anogoneka uku uchivimbisa kuzadzwa kwe cavity kwakazara. Kuburikidza nekudzokorora kuenzanisa, Ansix Tech yakaronga marongerwo akakodzera, ichiisa magedhi nenzira yekuchenjera kuti atarisire huwandu hwekuyerera-hurefu-kusvika-ukobvu hwakakosha mukugadzirwa kwemadziro matete. Chinhu chakakosha, vakashandisa tekinoroji ye sequential valve gate (SVG), iyo inobvumira kudzora kwakanyatsojeka panguva yekuvhurwa nekuvhara kwegedhi rega rega. Iyi tekinoroji inotungamira melt front kuti izadze cavity nenzira yakadzorwa, ichigadzirisa zvinobudirira mitsetse ye weld kunzvimbo dzisina kukosha uye ichivimbisa kuyerera kwakaringana.

 

Tafura: Zvinhu Zvikuru Zvinofanira Kufungwa Nezvekuongorora Kwekuyerera Kwemould Kwekutanga kweGeely Instrument Panel

 

Chikamu chechipiri: Kusarudzwa Kwezvinhu Zvakakodzera

Kuchinja kubva paganda rePVC rakaumbwa nejekiseni kuenda kune rakaumbwa nejekiseni kwaida kufungisisa patsva nezvesainzi yezvinhu. Zvinhu zvakasarudzwa zvaida kusangana nezvinodiwa zvakanyanya: kuyerera kwakanaka kwemadziro matete, kunzwa kwakapfava kwehaptic, kugara kwenguva refu kubva pachiedza cheUV nekusakara, kutevedzera mitemo yekuchengetedza mota (kusanganisira kutsva), uye kupasa bvunzo dzemunhuwi wakasimba uye dzeVOC.

 

Ansix Tech, pamwe chete nemainjiniya eGeely, vakatungamira kushandiswa kweThermoplastic Vulcanizate (TPV), musanganiswa werabha nepolypropylene. Sarudzo iyi yaive yakakosha pakubudirira kweprojekiti uye basa rekuderedza mari. Zvichienzaniswa nePVC yechinyakare kana mamwe ma elastomer akaita seTPE, TPV yakapa huwandu hwakanaka hwezvinhu:

 

Kuyerera Kwakanaka: Nekunyunguduka kwemvura (MFI) kwakakwira kusvika 250g/10min, TPV inogona kuzadza nzira refu, dzakatetepa dzechigadzirwa chemuchina padanho remajekiseni akaderera (pasi pe65 MPa), zvichideredza simba rekusimbisa uye kushandiswa kwesimba.

 

Kurema Kwezvikamu Zvakaderedzwa: Kuwanda kweTPV kunobatsira zvakananga mukuderedza kurema kwemotokari, chinangwa chikuru cheindasitiri.

 

Kugara Kwakasimba: TPV inogona kushandiswazve zvizere, uye tsvakiridzo yaGeely yakaratidza kuti inogona kushandiswazve katanhatu pasina kuora kwakanyanya kwezvivakwa, zvichitsigira zvinangwa zvehupfumi hwedenderedzwa.

 

Kushanda Nesimba Kwemari: Musanganiswa wehuwandu hushoma, nguva dzinokurumidza dzekushanda dzinogoneswa nekuyerera kwakanaka, uye kugona kudzokorodza zvinhu zvinoderedza mutengo wese wesystem.

 

Maitiro aya ekusarudza akatevera hurongwa hwakaoma, hune mitemo yakawanda, vachiongorora zvinhu kwete chete pakushanda kwazvinoita asiwo pakugadzirisa kwazvinoita, kuenderana kwezvakatipoteredza, uye mutengo wehupenyu hwese.

 

Danho rechitatu: Dhizaini neUinjiniya zveMould Zvakanyatsogadzirwa

Nekugadzirwa kwedhijitari kwakasimbiswa uye zvinhu zviri muruoko, chinangwa chinoshanduka pakugadzira chishandiso chakanyatsogadzirwa chichaita kuti chikamu chacho chive chipenyu. Chiumbwa cheGeely instrument panel inyanzvi yekugadzira michina, ichibatanidza masisitimu akawanda akaomarara anofanira kushanda zvakanaka.

 

Kusarudzwa kweSimbi yeChiumbwa: Zvichienderana nemadziro matete (0.8-1.0mm) uye zvinhu zvinoyerera zvakanyanya, kugadzikana kweChiumbwa kwakakosha. Ansix Tech inosarudza simbi dzemhando yepamusoro dzakadai se2738 (nickel-chromium-molybdenum alloy) kana kupfuura. Idzi simbi dzinopa homogeneity yepamusoro, kuomarara, uye kupenya, zvichiita kuti magadzirirwo ezviyo akaomarara (anoda kuti chiumbwa chinzwe zvakanaka) anyatsodzokororwa uye anoramba akafanana kwemazana ezviuru zvemasevhisi pasina mavara ekupwanyika kana kunyura.

 

Sisitimu yeGating neRunner: Dhizaini yacho inoshanduka kubva pakuenzanisa kuenda kuchokwadi pano. Ansix Tech inoshandisa sisitimu yerunner inopisa kuchengetedza TPV inonyunguduka patembiricha yakanaka painofamba kubva pamuromo wemuchina kuenda kumagedhi. Izvi zvinobvisa marara erunner akasimba, zvichichengetedza zvinhu uye zvinoderedza nguva yekutenderera. Magedhi evharuvhu akatevedzana, chinhu chakakosha kubva muchikamu cheDFM, akabatanidzwa kuti ape kutonga kwakasimba pamusoro pemaitiro ekuzadza.

 

Kugadzira Sisitimu Yekutonhodza: ​​Kutonhodza kwakafanana ndicho chinhu chikuru mukudzora nguva yekutenderera uye kudzivirira kupwanyika. Kune chikamu chikuru, chakakombama senge paneri yemidziyo, kuita izvi kwakaoma zvikuru. Ansix Tech inogadzira nzira dzekutonhodza dzakafanana dzinotevera maitiro akaomarara enzvimbo yekuumbwa kwechinhu ichi pachinhambwe chakafanana. Izvi zvinobvumira kubviswa kwekupisa nekukurumidza uye kwakaenzana kupfuura nzira dzechinyakare dzakaboorwa zvakananga, zvichideredza zvakanyanya nguva yekutonhodza—chinhu chikuru chenguva yese yekutenderera—uye kuvandudza kutwasuka kwechikamu.

 

Kuburitsa Maburi uye Kuburitsa Maburi: Kubvisa chikamu chikuru, chine madziro matete pasina kukanganisa kunoda nzira yekuburitsa maburi yakanyatsorongeka. Ansix Tech inoshandisa mapini e ejector ane huwandu hwakakura hwenzvimbo dzakakura kuti iparadzire simba zvakaenzana. Uyezve, padanho rega rega rekufamba kwemvura, kuburitsa maburi kwakagadzirwa nokungwarira. Kusaburitsa maburi zvakakwana kunotungamira kumhepo yakavharirwa, izvo zvinogona kukonzera kutsva, mapfuti mapfupi, kana zvikanganiso pamusoro. Kuburitsa maburi kwakabatanidzwa mumitsara yekuparadzanisa, mapini e ejector, uye ma inserts akasarudzika kuitira kuti mhepo ibude zvakasununguka.

 

Danho rechina: Kuziva Maitiro Ekugadzira Nekuvandudza

Kuchinja kubva pakugadzira chiumbwa chakakwana kuenda kuchinhu chakakwana ndipo panonyatsoonekwa hunyanzvi hweAnsix Tech hwekuita zvinhu zvakadzama. Chikamu ichi chinoratidzwa nenzira inoshanda, inotungamirirwa nedata yekukunda matambudziko uye kugadzirisa zvinhu kuti zvibudirire.

 

Kukunda Matambudziko Ekugadzira Jekiseni

Matambudziko makuru pakuumba Geely panel anobva pahukuru hwayo nemadziro matete. Izvi zvinogona kukonzera kumanikidzwa kwakanyanya kwejekiseni, kuzeza kuyerera kwemvura, uye kuderera kwemusiyano. Maitiro eAnsix Tech ane mativi akawanda:

 

Kusarudza Michina Yakakodzera: Vanoshandisa michina yekuumba majekiseni yakakura (semuenzaniso, 1300-ton) ine simba rekuisa jekiseni rakawanda kuti ive nechokwadi chekuti gomba razara nekukurumidza uye nguva dzose zvinhu zvisati zvatanga kutonhora.

 

Kudzora Maitiro Ekuchinja: Zvikamu zvakakosha zvakaita sekupisa kwemukuyu (kunochengetwa pamusoro pe50°C nemayuniti ekudziya mafuta), kupisa kwekunyunguduka (pamusoro pe210°C yeTPV), uye nguva chaiyo yemagedhi evharuvhu anotevedzana zvinogadziriswa zvakanaka panguva yekuedza. Izvi zvinoita kuti mafambiro epamberi emvura afambe zvakanaka uye kuti tambo yekubatanidza irambe yakasimba.

 

Chinhu Chinodiwa Pakugadzirisa: Kuderedza Mutengo

Kune Ansix Tech, kugadzirisa zvinhu hakusi chiitiko chinongoitika kamwe chete asi pfungwa inogara iripo mutsika yekugadzira. Ndiyo nzira huru yekuzadzisa vimbiso yekudzikisa mitengo zvakanyanya.

 

Zvishandiso Zvekushanda Nesimba: Nguva yekufamba netsoka ndiyo inonyanya kukosha pakugadzira. Nekugadzirisa sisitimu yekutonhodza, vanorwisa zvakananga chikamu chakarebesa chekufamba netsoka. Nekushandisa zvinhu zvinoyerera nekukurumidza senge TPV uye kugadzirisa ma profiles ekumanikidza packing, vanoderedza nguva yekuisa jekiseni nekutonhodza zvakanyanya. Sisitimu yekupisa inobvisa kuchekwa kwechipiri kwevanomhanya netsoka.

 

Goho uye Hunhu: Mutengo unoenderanawo nemutengo wezvakaraswa. Basa reAnsix Tech reCAE uye kudzora kwakasimba mukati mekugadzira zvinhu zvakagadzirwa kuti zvibudirire kugadzira zvinhu zveFirst-Time-Right (FTR). Nekubvisa zvikanganiso zvakaita sewarpage, sink marks, uye kutsva, zvinowedzera goho rezvikamu zvinotengeswa kubva pakugadzirwa kwega kwega, zvichideredza mutengo pachikamu chimwe nechimwe chakanaka.

 

Kugadzira Kwakasanganiswa Kwakangwara: Tichitarisira mberi, Ansix Tech inoenderana nekushanduka kukuru kwedhijitari kunoonekwa mumafekitori eGeely. Kushandiswa kwemapuratifomu eAI eindasitiri uye pfungwa dze "fekitori yepfungwa", dzakafanana neGeega system yeGeely, kunoita kuti pave nekuchengetedza kwekufanotaura, kugadzirisa maitiro panguva chaiyo, uye kuvimbisa mhando. Iyi tambo yedhijitari—kubva pakugadzira kusvika kudata rekugadzira—inogadzira sisitimu yakavharwa yekuvandudza nguva dzose, ichidzivirira nguva inodhura isina kurongwa uye mafambiro emhando yepamusoro.

 

Danho rechishanu: Kuvimbisa Hunhu Hwakanaka uye Kukurumidza Kutumira

Chiito chekupedzisira chemuchina wekugadzira chinoita kuti kunyatsogadzirwa kwechinhu chacho kuongororwe uye kuchengetwe kusvika pamuchina wekugadzira wemutengi.

 

Ansix Tech inoshandisa nzira yekudzora mhando dzakasiyana-siyana. Izvi zvinotanga neFirst Article Inspection (FAI), ichishandisa michina yekuyera (CMM) uye 3D scanners kusimbisa chikamu ichi zvichienderana nedata rekutanga reCAD. Munguva yekugadzira, statistical process control (SPC) inoongorora zviyero zvakakosha. Uyezve, zvikamu izvi zvinoedzwa zvakaoma uye zvinoyevedza zvichitevedzera hupenyu hwemotokari, kusanganisira kukwegura kweUV, kuramba kukwenya nekukwenya, bvunzo dzekubvira moto, uye cycling yemamiriro ekunze.

 

Chekupedzisira, vachiziva kuti nguva chinhu chakakosha muindasitiri yemotokari inokurumidza, Ansix Tech yakagadzira kurongedza kwayo uye mafambiro emota kuti ikurumidze uye ichengetedzeke. Ma racks akagadzirwa nemaoko, anogona kudzoserwa anodzivirira nzvimbo dzakapfava, dzisina kupenya dzemapaneru emidziyo kubva mukukuvadzwa panguva yekufambisa. Iyi mhinduro yekurongedza haingovimbisi chete kuti iendeswe pasina kukuvara asiwo inotsigira mashandiro anogara kwenguva refu. Pamwe chete nekuronga mafambiro emota zviri nyore, izvi zvinoita kuti zvinhu zvemhando yepamusoro zviendeswe nekukurumidza, zvichibvumira Geely kuchengetedza hurongwa hwekugadzira hwemota uye kupindura nekukurumidza kudiwa kwemusika.

 

Mhedziso: Kupa Kukosha Kuburikidza neUnyanzvi hweUinjiniya

Basa raAnsix Tech pachirongwa cheGeely instrument panel mold rinoratidza kuti hunyanzvi hwakadzama hwehunyanzvi, kana hukashandiswa nekutarisa kukosha kwevatengi, hunogona kushandura mwero weindasitiri. Nekutsigira shanduko kuenda ku thin-wall injection molding nezvinhu zvepamusoro zvakaita seTPV, havana kungogadzira chikamu chete asi vakagadzira cheni yekubatsira inoshanda zviri nani, inogara kwenguva refu, uye isingadhuri.

 

Kuchengetedza mari kunowanikwa pese pazvinoitwa: mukusarudza zvinhu zvinoderedza huremu uye zvinoita kuti zvinhu zvidzokororwe; mukugadzirisa dhizaini kunoderedza nguva yekushandisa simba nekufamba kwenguva; mukuita kwakarurama kunoita kuti goho rikwire; uye mukuisa zvinhu zvakanaka zvinoita kuti zvikamu zvakakwana zvisvike panguva chaiyo. Iyi nzira yakakwana yekugadzira zvinhu zvitsva ndiyo inoita kuti vagadziri vanotungamira vasiyane.

 

Munguva iyo zvinhu zvemukati memotokari zviri kuramba zvichiwedzera kuva zvedhijitari uye zveruzivo, hwaro hwechiitiko ichocho hunoramba huri hwepanyama—hwakagadzirwa nepolymer, simbi, uye hunyanzvi. Kuburikidza nemapurojekiti akadai, Ansix Tech inoratidza kuti ramangwana rekugadzira harisi rekugadzira zvinhu chete, asi rekuita kuti zvinhu zvive nani, zvakangwara, uye zvine kukosha kune wese munhu anobatanidzwa.

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neGeely instrument panel mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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