Chimiro chemukombe wekuyera wekurapa

Kuyera kwekurapa cKumusoro Mould

 

Kunyatsoshanda: Sei Ansix Kugadzira Mould yekurapa yeTech Masters

Munyika umo kururama kwekapu yekuyera kunogona kukanganisa kutarisirwa kwevarwere, musiyano uripo pakati pemuchina wekurapa wakanaka newakanaka unobva musimbi yemuchina wacho. Purojekiti yazvino yeAnsix Tech inoratidza kuti kukosha kwechokwadi hakusi mukuderedza mitengo, asi mukuderedza mitengo kuburikidza neinjiniya yakangwara.

 

Mugadziri wemidziyo yekurapa ane mukurumbira paakasvika kuAnsix Tech nedambudziko, chikumbiro chacho chakanga chiri nyore: kugadzira mold yakanyatsogadzirwa, ine huwandu hwakawanda hwemhando itsva yemakapu ekuyera ekurapa pamutengo wakaderera zvikuru. Dambudziko risingataurwi raive rakaoma zvikuru: ita izvi pasina kukanganisa zvinodiwa. mitemo kuti pave nekugadzikana kwezvikamu, kusabatwa nemakemikari, uye kuenderana kwezvinhu zvipenyu zvinodiwa pakushandiswa kwekurapa. Chirongwa ichi chichava chidzidzo chemhando yepamusoro mukugadzira majekiseni, chinoratidza kuti mainjiniya ekugadzira zvinhu kubva pakugadzira kusvika pakuendesa zvinhu anogona sei kusimudzira kunaka uye kuchengetedza mari.

 

Mainjiniya eAnsix Tech havana kutanga nesimbi, asi nesoftware, vachishandisa nhanho yega yega yemaitiro edhijitari kubvisa marara asati agadzirwa.

 

1 Nheyo: Kugadzira Mazano uye DFM

Chitubu chemhando ipi neipi yeforoma inobudirira chiri mukugadzirwa kwayo, uye pamidziyo yekurapa, maitiro aya anotongwa nemisimboti yeDesign for Manufacturing (DFM). Ansix Tech inobata DFM kwete serondedzero yekupedzisira asi sepfungwa huru yepurojekiti yese. Sekureva kwenyanzvi dzeindasitiri, DFM mukugadzira michina yekurapa yakakosha pa "kupfupisa nguva yekuvandudza, kuderedza mari, uye kuvandudza mhando yezvigadzirwa nekuvimbika," kazhinji ichichengetedza kusvika ku50% yenguva yekugadzirwa kwechigadzirwa.

 

Pachirongwa chekuyera mukombe, ongororo yeDFM yaive yakasimba. Mainjiniya vakaongorora modhi yekutanga ye3D kuti vaone zvinhu zvinogona kukonzera zvikanganiso mune ramangwana kana matambudziko ekugadzira. Mibvunzo mikuru, yakabatana neongororo dzakajairwa dzeindasitiri, yakatungamira chikamu chino:

 

Ukobvu hwemadziro uye Kufanana: Paiva nekusiyana kukuru kwaigona kukonzera mavanga ekunyura kana kupwanyika kwakanyanya here?

 

Kuomarara kweGeometric: Pane zvinhu zvakadzama kana zvakaoma zvakakonzera njodzi yekubuda kwakaoma kana kushushikana kwakabatirira here?

 

Kunyatsojeka Kwemagadziko: Ko zvese zvinotenderwa, kunyanya pazvinhu zvakakosha zvekuyera huwandu, zvaigoneka here mukati mehunyanzvi hwekugadzira hwakajairika?

 

Imwe nyaya yekutanga yakawanikwa yaive dambudziko nehwaro hwekapu. Rimu gobvu rinoshanduka kuenda kunzvimbo yakatetepa yepakati rakagadzira mamiriro ezvinhu ekare ekutonhorera kusina kuenzana uye kuderera kwemusiyano—chikonzero chikuru chekudonha kwemvura. Nekuziva izvi panguva yedhijitari DFM phase, timu inogona kupa zano rekugadzirisa dhizaini (kutenderera kudiki, kwakapinza muhwaro) kwaizovandudza kuyerera kwezvinhu uye kufanana kwekutonhodza, kudzivirira kugadzirisazve mold kunodhura mushure mekunge kugadzirwa kwatanga.

 

2 Muenzaniso uye Sainzi yezvinhu

Nekugadzirwa kwedhijitari kwakasimbiswa, chirongwa ichi chakachinja kuita prototyping yemuviri. Ansix Tech yakashandisa matekinoroji ekugadzira nekukurumidza, akadai sekunyungudutswa kweABS, kugadzira ma prototype anoshanda. Ma prototype aya akashanda nezvinangwa zviviri: akabvumira mutengi kuti aone ergonomics uye mashandiro, uye akapa masampuli ekutanga ekuyedzwa kwemuviri nezvimwe zvikamu mukit yekurapa.

 

Panguva imwe chete, sarudzo yakakosha yekusarudza zvinhu yakapedzwa. Makapu ekuyera ekurapa anoda musanganiswa wakasiyana wehunhu: anofanira kunge akajeka kuti averengeke zvakajeka, asingapindirwe nekuvhiyiwa zvakare (kuburikidza nemakemikari kana gamma radiation), asingapindi mishonga, uye anogara kwenguva refu. Mushure mekuongorora kwakasimba, Ansix Tech yakakurudzira polypropylene (PP) copolymer yemhando yekurapa.

 

Sarudzo yacho yaienderana nedata. Mhando yePP yakasarudzwa, yakaita seMoplen RP348T inoshandiswa mukurapa kwakafanana, inopa hunhu hwakanaka. Inopa kujeka kwakanyanya, inodzivirira makemikari zvakanaka kumishonga inouraya utachiona, uye inogona kutsungirira tembiricha inongoerekana yabuda. Hunhu hwayo hwemuchina—kusanganisira simba rekudhonza rinosvika 27 MPa uye kureba kwakanyanya panguva yekudonha—inoita kuti kapu yacho ive yakasimba uye isatsemuke zvakanyanya kana yamanikidzwa.

 

Chinokosha ndechekuti, chinhu ichi chinodhura zvakanyanya uye chinopa mukana wakanaka wekuchigadzira. Kana tichienzanisa nemapurasitiki anodhura akajeka akadai sepolycarbonate kana macopolyester akasarudzika, PP yemhando yepamusoro inopa mukana wekuchengetedza mari yezvinhu ne20-30% pachikamu chimwe nechimwe pasina kukanganisa kushanda kwakakosha, zvichinyatso gadzirisa zvinodiwa nevatengi pakuderedza mari.

 

Zvinhu Zvikuru zvePolypropylene yeGiredhi reMishonga vs. Zvimwe Zvinhu

3 Kusimbiswa Kwechokwadi: Kuongorora Kwekuyerera Kwemould Kwepamusoro

Chivharo chimwe chete chesimbi chisati chachekwa, dhizaini yacho yakaedzwa zvakanyanya kuburikidza nekuongorora kweMoldflow. Danho iri reinjiniya rinobatsirwa nekombiyuta (CAE) ndipo panoonekwa uye kugadziriswa matambudziko angangoitika ekugadzira zvinhu munyika yepamhepo.

 

Pamukombe wekuyera, ongororo yekutanga yakaratidza dambudziko rinowanzoonekwa mumidziyo yakati sandara, ine madziro matete: warpage. Software iyi yakafanotaura kuti deformation yaizopfuura kutsungirira kwakasimba kwe 0.2 mm kutatamuka nekuda kwekusanana kwechinhu. Mainjiniya eAnsix Tech vakagadzirisa izvi nenzira yakarongwa. Vakatanga vaedza nzira dzakasiyana dzekuvhara—nzvimbo idzo purasitiki yakanyungudutswa inopinda mugomba. Nepo vachichinja mapatani ekuzadza gedhi, iyo yega haina kukwanisa kugadzirisa kusawirirana kwepakati pekusanana kwechinhu.

 

Mhinduro iyi yakabuda kubva mukuongorora kwakadzama kwechimiro. Vachishandisa nzira ye "virtual partition" yesoftware, mainjiniya vakaona kuti kutonhora kwakasiyana pakati pemadziro emukombe nehwaro hwayo hwakakora ndiyo yaive chikonzero chikuru. Kugadzirisa kwavo kwaive kugadzira hwaro patsva ne network yerib inoenderera mberi kana yechiteshi. Izvi zvakashanda zvinangwa zviviri: zvakaderedza huwandu hwehukobvu hwenzvimbo, zvichikurudzira kutonhora kwakafanana, uye chimiro chering chakavharwa-loop chakadzivirira masimba ekukomba. Kutevedzera kwakatevera kweMoldflow kwakasimbisa kuti deformation yakaunzwa zvakanaka mukati memuganhu unogamuchirika.

 

Kugadziriswa kwedhijitari uku kwakadzivirira zvaidai zvakatora nguva yakawanda uye zvaitora nguva yakawanda panguva yekuedza kugadzira zvinhu, zvichireva kuti zvaidhura zvishoma pakugadzira zvinhu uye nekukurumidza kuunza zvinhu.

 

4 Kugadzira Mould: Symphony yeMasisitimu

Nekugadzirwa kwechigadzirwa kwakasimbiswa uye maitiro acho, pfungwa dzakatendeukira pakugadzira mold pachayo—musanganiswa wakaoma wemasisitimu anoshanda pamwe chete.

 

Kusarudzwa kweSimbi yeMould: Sarudzo yesimbi inotsamira pachinhu chepurasitiki, kupera kwaunoda, uye hupenyu hwekugadzirwa. Kuti iite kapu yekuyera yePP yakajeka, yaida kupera kwakajeka, kwakakwenenzverwa kusina kukanganisa, Ansix Tech yakasarudza simbi yakaomeswa kare, inodzivirira ngura (yakadai seP20 kana 420SS). Simbi iyi inopa kupenya kwakanaka kuti ionekwe zvakajeka uye inodzivirira ngura shoma dzezvimwe zvinhu zvepurasitiki, zvichiita kuti igare kwenguva refu muzvikamu zvemamiriyoni.

 

Sisitimu Yekugadzika: Kuti kuderedza marara ezvinhu (chinhu chakakosha pakugadzirwa kwehuwandu hwakawanda) uye kuve nechokwadi chekuti chikamu chakachena uye chinogamuchirika pakushongedza, sisitimu yekupisa yakasarudzwa. Kusiyana nekupisa, izvo zvinooma uye zvinoraswa nepfuti yega yega, kupisa kunochengetedza purasitiki yakanyunguduka mukati meforoma, zvichiita kuti zvinhu zvishandiswe ne100%. Gedhi rakaiswa zvakanaka kuti rive nechokwadi chekuti razara zvakaenzana uye kuti ribvumire kubviswa nyore nyore pasina mavanga pamusoro pekapu inoonekwa.

 

Sisitimu Yokutonhodza: ​​Kushanda zvakanaka mukugadzira jekiseni kunoyerwa nenguva yekutenderera. Chikamu chinotonhodza nekukurumidza chinoreva zvikamu zvakawanda paawa. Ansix Tech yakagadzira sisitimu yekutonhodza yakafanana yaitevedzera contour yekapu zvakanyanya sezvinobvumidzwa nekugadzira. Zvichibva pamisimboti yekutonhodza inoda kuti migero iiswe "pedyo nepamusoro pechiumbwa" uku ichichengetedza chimiro chayo, dhizaini iyi yakaita kuti kupisa kubviswe nekukurumidza uye kwakafanana. Kunyanya kutarisisa kwakapihwa pakutonhodza nzvimbo yakakora yechigadziko kuti ienderane nekutonhora kwemadziro, zvichiita zvakananga chidzidzo chakawanikwa kubva mukuongorora kweMoldflow.

 

Sisitimu Yokuburitsa Mvura: Zvichienderana nechimiro chekapu chakareruka uye chakavhurika, sisitimu yepini yekubudisa mvura yakakwana. Mapini akaiswa pasi pemupendero uye pakati pehwaro kuti ashandise simba rakafanana pasina kukanganisa madziro matete kana kusiya mavanga anooneka panzvimbo dzakaoma.

 

5 Kubva paKugadzira Kuenda kuKugadzira Zvinhu Zvechokwadi: Kugadzira uye Matambudziko

Kuchinja kubva pakugadzira madhizaini edhijitari kuenda kuforoma yesimbi yakaoma ibasa repamusoro-soro. Mabasa ekugadzira eAnsix Tech anobatanidza matekinoroji epamusoro-soro: mapurogiramu eComputer-Aided Manufacturing (CAM) eCNC milling, Electrical Discharge Machine (EDM) ekugadzira zvinhu zvakaoma uye makona akapinza asingasvikwe nemagetsi, uye machine yekumhanyisa kuti zvinhu zvibviswe zvakanaka.

 

Dambudziko guru muchikamu chino nderekuwana magumo anodiwa. Kune chikamu chakajeka, chero chiratidzo chekushandisa, zvisinei nekuti chidiki sei, chichakudzwa. Izvi zvinoda maitiro ekupukuta ane hungwaru, anosanganisira matanho akawanda, kubva pakugadzira madhaimani akaomarara kuenda kumapuritsi akanaka, zvese zvichiitwa nenyanzvi dzehunyanzvi. Rimwe dambudziko nderekuona kuti mativi acho akarurama, kunyanya kune volumetric. Pano, Ansix Tech inoshandisa dimensional metrology uye systems dzemhando yepamusoro, ichishandisa michina yekuyera (CMM) kuti ione kuti mativi ese akakosha anoenderana nedata rekutanga reCAD.

 

Ruzivo rwekambani rwakakosha pakutarisira nekuderedza matambudziko aya. Semuenzaniso, nekugadzira mold ine madziro akatetepa zvishoma (makona ekudhonza) kubva pakutanga, vakadzivirira dambudziko guru rekuti zvikamu zvinonamira mugomba kana kukuvara panguva yekubuda kwechinhu.

 

6 Kugadzirisa Maitiro uye Kuvimbisa Hunhu

Kana chiumbwa chakaiswa mumuchina wekugadzira jekiseni wakanyatsogadzirwa—sewakabva kune vatengesi vakaita saYizumi, uyo unosimbisa kugadzikana, kuchena, uye kugona kudzokorora kwezvikamu zvekurapa—danho rekugadzirisa rinotanga.

 

Chinangwa ndechekuwana nzvimbo inonyatsoenderana nemhando, kumhanya, uye mutengo. Mainjiniya eAnsix Tech anogadzirisa maparamita akakosha nenzira dzakasiyana:

 

Kupisa uye Kupisa Kwekunyunguduka: Kudzora kwakaringana kunovimbisa kuyerera kwakanaka uye kupenya kwePP kuti iite kujeka uye kusimba.

 

Kumhanya kwekubaiwa jekiseni uye kumanikidzwa: Izvi zvakagadzirirwa kuzadza gomba racho zvachose pasina kukonzera kushushikana mukati kana kukonzera kupenya (kubuda kwepurasitiki yakawandisa).

 

Nguva Yokurongedza Nekutonhodza: ​​Izvi zvinoderedzwa kuderedza nguva yekufamba kwechinhu pasina kukonzera mavanga ekunyura kana kubuda kwechinhu nguva isati yakwana, izvo zvinogona kukanganisa chikamu chacho.

 

Kugadziriswa kwega kwega kunoyerwa zvichienderana nehurongwa hwakazara hwekusimbisa mhando. Batch yega yega yekugadzira inoongororwa kuti ione kana:

 

Kururama kweDimensional: Kushandisa magauge ekuti "go/no-go" uye kuongorora kweCMM nguva nenguva.

 

Kujeka uye Matambudziko Ekuona: Yakaongororwa pasi pechiedza chakarongwa kuti ione kana paine mabhurumu, mitsetse, kana mhute.

 

Kurema uye Kuenderana Kwezvinhu: Kutarisa huremu hwezvikamu inzira inokurumidza uye inoshanda yekuona kuti maitiro acho agadzikana uye huwandu hwezvinhu hwakaenzana.

 

Maitiro aya akaomarara ekugadzirisa mashandiro uye kudzora mhando haavimbise chete kuti pave nekukanganisa kwakaderera kwekutanga, asi kuti pave nekushanda kwakasimba uye kwakavimbika panguva yese yekugadzira, zvichidzivirira kudzoserwa kwezvinhu kunodhura kana kurambwa kwebatch.

 

7 Vimbiso Yekukurumidza Kusvika

Mumusika wemazuva ano unokurumidza, kukurumidza kuenda kumusika mukana wekukwikwidzana. Mabasa ese eAnsix Tech akavakirwa papfungwa iyi. Nekuisa chirongwa ichi pamberi neDFM neMoldflow analysis yakakwana, vanobvisa kunonoka kwemuitiro. Kushandiswa kwavo kwakabatana kwemasisitimu eCAD/CAM/CAE kunogadzira tambo yedhijitari isina musono kubva pakugadzira kusvika pakugadzira.

 

Maitiro ekugadzira mold anoshandisa maitiro einjiniya panguva imwe chete; apo cavity iri kugadzirwa, ma ejector plates uye cooling manifold zviri kugadzirwa panguva imwe chete. Kugadzira kwekupedzisira, kuyedzwa, uye kubvumidzwa kwemuenzaniso zvinoitwa pasi pehurongwa hwakasimba, hwakabvumiranwa kare. Kana mold yabvumidzwa, inogadzirirwa kutumirwa uchishandisa paki yekudzivirira inochengetedza nzvimbo dzakagadzirwa nemazvo panguva yekufambisa, ichiva nechokwadi chekuti inosvika panzvimbo yekugadzira iri mumamiriro akanaka, akagadzirira kushanda.

 

Nzvimbo dzekutarisa dzeDFM uye Kukanganisa Kwadzo Pamutengo & Purogiramu

Kuburikidza nepfungwa yechirongwa chekuyera mukombe wekurapa, pfungwa yeAnsix Tech yakajeka: kudzikiswa kwemitengo kwakakosha kune mutengi hakubvi pakushandisa zvinhu zvakachipa kana maturusi ari nyore. Yakagadzirwa kuva chigadzirwa kuburikidzadhizaini yakangwara,kusimbiswa kwechokwadi,kusarudzwa kwezvinhu zvine chekuita nehurongwauyemaitiro akagadziridzwaNekushandisa ruzivo rwechizvino-zvino kudzivirira matambudziko, vanopa mold inogadzira zvikamu zvepamusoro zvine kushanda zvakanaka, marara mashoma, uye kuvimbika kusingazununguki. Mubasa guru rekugadzira mishonga, kuzvipira uku kune kukosha kweinjiniya hakusi kungoshanda chete - mubatanidzwa wakakosha mukuunza zvishandiso zvakachengeteka, zvinoshanda, uye zvinodhura kusvika padanho rekutarisira.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neMedical measuring cup mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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