Khob ntsuas kho mob pwm

Kev ntsuas kev kho mob cPwm nce

 

Kev Ua Kom Tseeb Hauv Kev Xyaum: Yuav Ua Li Cas Ansix Tech Masters Kev Tsim Kho Mould Kho Mob

Hauv lub ntiaj teb uas qhov tseeb ntawm lub khob ntsuas tuaj yeem cuam tshuam rau kev saib xyuas tus neeg mob, qhov sib txawv ntawm cov khoom siv kho mob zoo thiab qhov zoo yog forged hauv cov hlau ntawm nws cov pwm. Ansix Tech qhov project tshiab qhia tau hais tias qhov tseeb nqi tsis yog nyob rau hauv kev txiav cov ces kaum, tab sis nyob rau hauv kev txiav cov nqi los ntawm kev tsim kho ntse dua.

 

Thaum ib lub tuam txhab tsim khoom siv kho mob tau hu rau Ansix Tech nrog ib qho kev sib tw, qhov kev thov yog qhov yooj yim: tsim ib lub pwm siab, muaj ntau qhov tseeb rau ib kab tshiab ntawm cov khob ntsuas kho mob ntawm tus nqi qis dua. Qhov kev sib tw tsis tau hais tawm yog qhov nyuaj dua: ua tiav qhov no yam tsis muaj kev cuam tshuam rau qhov kev nruj. cov qauv rau kev ruaj khov ntawm qhov ntev, kev tiv taus tshuaj lom neeg, thiab kev sib haum xeeb ntawm cov khoom siv kho mob. Qhov project no yuav dhau los ua ib qho kev kawm txog kev txhaj tshuaj molding siab heev, qhia txog yuav ua li cas kev tsim kho vaj tse los ntawm kev tsim qauv mus rau kev xa khoom tuaj yeem tsav ob qho tib si zoo thiab kev siv nyiaj txiag.

 

Cov kws ua haujlwm ntawm Ansix Tech tsis tau pib nrog hlau, tab sis nrog software, siv txhua theem ntawm cov txheej txheem digital los tshem tawm cov khib nyiab ua ntej nws tuaj yeem ua tiav.

 

1 Lub Hauv Paus: Kev Tsim Qauv Tswv Yim thiab DFM

Lub hauv paus chiv keeb ntawm txhua lub pwm ua tiav yog nyob rau hauv nws txoj kev tsim, thiab rau cov khoom siv kho mob, cov txheej txheem no yog tswj hwm los ntawm cov ntsiab cai ntawm Kev Tsim Khoom (DFM). Ansix Tech kho DFM tsis yog daim ntawv teev npe kawg tab sis ua lub hauv paus ntawm tag nrho qhov project. Raws li cov kws tshaj lij hauv kev lag luam, DFM hauv kev tsim khoom siv kho mob yog qhov tseem ceeb rau "kev ua kom luv luv ntawm kev tsim kho, txo cov nuj nqis, thiab txhim kho cov khoom zoo thiab kev ntseeg siab," feem ntau txuag tau txog li 50% ntawm cov khoom siv sijhawm-rau-kev ua lag luam.

 

Rau qhov project khob ntsuas, DFM kev tshuaj xyuas tau ua haujlwm hnyav heev. Cov kws ua haujlwm tau tshuaj xyuas thawj tus qauv 3D rau cov yam ntxwv uas yuav ua rau muaj qhov tsis zoo yav tom ntej lossis muaj teeb meem hauv kev tsim khoom. Cov lus nug tseem ceeb, ua raws li kev ntsuam xyuas kev lag luam tus qauv, tau coj theem no:

 

Phab Ntsa Thickness & Uniformity: Puas muaj kev hloov pauv loj heev uas tuaj yeem ua rau muaj cov cim poob dej lossis warpage loj heev?

 

Geometric Complexity: Puas muaj tej yam tob lossis nyuaj uas ua rau muaj kev pheej hmoo rau kev tawm tsam nyuaj lossis kev ntxhov siab uas raug ntes?

 

Kev Ntsuas Qhov Loj: Puas yog txhua yam kev kam rau siab, tshwj xeeb tshaj yog rau cov yam ntxwv tseem ceeb ntawm kev ntsuas qhov ntim, ua tau raws li cov peev xwm tsim khoom txheem?

 

Ib qho kev tshawb pom thaum ntxov yog qhov teeb meem nrog lub hauv paus ntawm lub khob. Lub npoo tuab hloov mus rau thaj chaw nruab nrab nyias dua tsim ib qho xwm txheej zoo rau kev txias tsis sib xws thiab kev sib txawv shrinkage - qhov ua rau warpage. Los ntawm kev txheeb xyuas qhov no thaum lub sijhawm digital DFM, pab pawg neeg tuaj yeem tawm tswv yim kev hloov kho tsim (ib qho me me, radiused contour hauv lub hauv paus) uas yuav txhim kho cov khoom siv ntws thiab txias sib xws, tiv thaiv kev rov ua dua pwm kim tom qab kev tsim khoom tau pib.

 

2 Tus Qauv Qauv thiab Kev Tshawb Fawb Txog Khoom Siv

Nrog rau kev tsim qauv digital uas tau lees paub, qhov project tau hloov mus rau kev tsim qauv lub cev. Ansix Tech siv cov thev naus laus zis tsim khoom sai, xws li kev yaj ABS deposition, los tsim cov qauv ua haujlwm. Cov qauv no tau ua haujlwm ob lub hom phiaj: lawv tso cai rau tus neeg siv khoom los txheeb xyuas qhov ergonomics thiab kev ua haujlwm, thiab lawv tau muab cov qauv thaum ntxov rau kev sim haum nrog lwm cov khoom hauv cov khoom siv kho mob.

 

Tib lub sijhawm ntawd, qhov kev txiav txim siab tseem ceeb ntawm kev xaiv cov khoom siv tau ua tiav. Cov khob ntsuas kho mob xav tau kev sib xyaw ua ke ntawm cov yam ntxwv tshwj xeeb: lawv yuav tsum pob tshab rau kev nyeem qhov ntim meej, tiv taus kev ua kom huv si ntau zaus (los ntawm cov tshuaj lom neeg lossis gamma hluav taws xob), tsis muaj tshuaj lom neeg, thiab ruaj khov. Tom qab kev tshuaj xyuas zoo, Ansix Tech pom zoo kom siv cov polypropylene (PP) copolymer qib kho mob.

 

Qhov kev xaiv yog raws li cov ntaub ntawv. Cov qib PP uas tau xaiv, xws li Moplen RP348T siv rau hauv cov ntawv kho mob zoo sib xws, muaj qhov sib npaug zoo heev ntawm cov khoom. Nws muab kev pom tseeb siab, tiv taus tshuaj tua kab mob zoo, thiab tuaj yeem tiv taus qhov kub ntawm autoclaving. Nws cov khoom siv kho tshuab - suav nrog lub zog tensile nyob ib puag ncig 27 MPa thiab elongation siab thaum tawg - ua kom lub khob ruaj khov thiab tsis yooj yim tawg thaum muaj kev ntxhov siab.

 

Qhov tseem ceeb tshaj plaws, cov khoom no kuj tsim nyog tus nqi thiab muaj peev xwm ua tau zoo heev. Piv rau cov yas pob tshab kim dua xws li polycarbonate lossis cov copolyesters tshwj xeeb, PP qib kho mob muab kev txuag nyiaj txog li 20-30% rau ib chav yam tsis muaj kev cuam tshuam rau kev ua tau zoo tseem ceeb, ncaj qha hais txog tus neeg siv khoom lub luag haujlwm txo nqi tseem ceeb.

 

Cov Khoom Tseem Ceeb ntawm Cov Tshuaj Polypropylene vs. Lwm Cov Khoom Siv

3 Kev Txheeb Xyuas Virtual: Kev Tshawb Fawb Txog Kev Ua Pwm Siab Tshaj Plaws

Ua ntej ib lub thaiv hlau raug txiav, tus qauv tsim tau dhau los ntawm kev sim ua kom tiav los ntawm kev tshuaj xyuas Moldflow. Kauj ruam kev tsim kho computer-aided (CAE) no yog qhov uas yuav muaj teeb meem kev tsim khoom raug txheeb xyuas thiab daws hauv lub ntiaj teb virtual.

 

Rau lub khob ntsuas, qhov kev tshuaj xyuas thawj zaug tau qhia txog qhov teeb meem uas feem ntau tshwm sim rau cov hlab ntsha tiaj tus, nyias-phab ntsa: warpage. Cov software kwv yees qhov deformation tshaj qhov nruj 0.2 hli flatness kam rau siab vim yog qhov tsis sib xws shrinkage. Ansix Tech cov engineers tau daws qhov no tsis tu ncua. Lawv thawj zaug sim nrog ntau txoj kev gating schemes - qhov chaw uas cov yas molten nkag mus rau hauv qhov. Thaum hloov lub rooj vag cuam tshuam rau cov qauv sau, nws ib leeg tsis tuaj yeem daws qhov tsis sib npaug ntawm lub hauv paus shrinkage.

 

Cov kev daws teeb meem tau tshwm sim los ntawm kev tshuaj xyuas cov qauv tob dua. Siv cov software "virtual partition", cov engineers tau txheeb xyuas tias qhov txias sib txawv ntawm cov phab ntsa sab ntawm lub khob thiab nws lub hauv paus tuab dua yog qhov ua rau. Lawv qhov kev kho tshiab yog los tsim lub hauv paus nrog lub rib lossis channel network uas tsis sib xws, txuas ntxiv mus. Qhov no ua haujlwm ob lub hom phiaj: nws ua tau zoo txo ​​qhov ntim tuab hauv zos, txhawb kev txias sib xws, thiab lub nplhaib kaw-loop tiv taus cov zog warping. Cov kev sim Moldflow tom qab ntawd tau lees paub tias qhov deformation tau coj los zoo hauv qhov txwv tsis pub dhau.

 

Qhov kev kho kom zoo dua qub no tau tiv thaiv qhov uas yuav yog ib qho txheej txheem kim thiab siv sijhawm ntau thaum lub sijhawm sim pwm tiag tiag, txhais tau tias tus nqi tsim khoom qis dua thiab xa khoom sai dua.

 

4 Kev Tsim Kho Cov Pwm: Ib Lub Suab Paj Nruag ntawm Cov Txheej Txheem

Nrog kev tsim khoom thiab cov txheej txheem uas tau lees paub, kev tsom mus rau kev tsim cov pwm nws tus kheej - kev sib dhos ua ke ntawm cov kab ke sib cuam tshuam.

 

Kev Xaiv Hlau Pwm: Kev xaiv hlau yog nyob ntawm cov khoom siv yas, qhov tiav xav tau, thiab lub neej tsim khoom. Rau lub khob ntsuas PP pob tshab, uas xav tau qhov tiav ci ntsa iab, ci ntsa iab tsis muaj qhov tsis zoo, Ansix Tech tau xaiv cov hlau uas tau ua ntej lawm, tiv taus xeb (xws li P20 lossis 420SS). Cov hlau no muaj kev ci ntsa iab zoo heev rau kev pom tseeb thiab tiv taus qhov kev xeb me ntsis ntawm qee cov yas ntxiv, ua kom ntseeg tau tias lub neej pwm ntev dua ntau lab lub voj voog.

 

Lub Tshuab Qhib: Txhawm rau kom txo cov khoom pov tseg (qhov tseem ceeb ntawm tus nqi hauv kev tsim khoom ntau) thiab xyuas kom meej tias muaj qhov huv si, zoo nkauj, tau xaiv lub tshuab khiav kub. Tsis zoo li cov khiav txias, uas khov thiab pov tseg nrog txhua qhov txhaj tshuaj, cov khiav kub ua rau cov yas yaj hauv pwm, ua rau yuav luag 100% siv cov khoom siv. Lub rooj vag tau muab tso rau hauv qhov chaw zoo kom ntseeg tau tias muaj kev sib npaug thiab kom yooj yim degating yam tsis muaj cim ntawm qhov chaw pom ntawm lub khob.

 

Lub Tshuab Txias: Kev ua haujlwm zoo hauv kev txhaj tshuaj molding yog ntsuas hauv lub sijhawm voj voog. Ib feem txias sai dua txhais tau tias ntau qhov hauv ib teev. Ansix Tech tsim lub kaw lus txias conformal uas ua raws li cov duab ntawm lub khob ze li qhov kev tsim khoom tso cai. Raws li cov ntsiab cai txias uas hu rau cov channel kom muab tso rau "ze li sai tau rau qhov chaw pwm" thaum tswj hwm kev ruaj khov ntawm cov qauv, qhov kev tsim qauv no ua kom ntseeg tau tias kev rho tawm cua sov sai thiab sib xws. Kev saib xyuas tshwj xeeb tau them rau kev txias thaj chaw tuab dua kom phim qhov txias ntawm phab ntsa, ncaj qha siv cov lus qhia tau los ntawm kev tshuaj xyuas Moldflow.

 

Lub Tshuab Ejection: Vim lub khob yooj yim thiab qhib, lub tshuab ejector pin txheem txaus. Cov pins tau muab tso rau hauv qab ntug thiab hauv nruab nrab ntawm lub hauv paus kom siv zog sib npaug yam tsis ua rau cov phab ntsa nyias nyias lossis tawm cov cim pom ntawm cov chaw tseem ceeb.

 

5 Txij Li Tsim Mus Rau Qhov Tseeb: Kev Tsim Khoom Thiab Kev Cov Teeb Meem

Kev hloov ntawm cov qauv tsim digital mus rau cov pwm hlau khov kho yog ib qho kev sim ua haujlwm siab. Ansix Tech txoj haujlwm tsim khoom sib xyaw ua ke cov thev naus laus zis siab heev: Kev tsim khoom siv computer-Aided Manufacturing (CAM) programming rau CNC milling, Electrical Discharge Machining (EDM) rau kev tsim cov ntsiab lus nyuaj thiab cov ces kaum ntse uas cov mills tsis tuaj yeem ncav cuag, thiab kev siv tshuab ceev ceev rau kev tshem tawm cov khoom siv tau zoo.

 

Ib qho kev sib tw tseem ceeb hauv theem no yog ua tiav qhov chaw tiav uas xav tau. Rau ib qho khoom pob tshab, txhua lub cim cuab yeej, tsis hais me me li cas los xij, yuav raug nthuav dav. Qhov no xav tau cov txheej txheem polishing ntau theem, txav mus los ntawm cov pob zeb diamond abrasives mus rau cov nplaum zoo, txhua yam ua los ntawm cov kws txawj. Lwm qhov kev sib tw yog xyuas kom meej qhov tseeb ntawm qhov chaw, tshwj xeeb tshaj yog rau volumetric 刻度. Ntawm no, Ansix Tech siv cov ntsuas qhov ntev thiab cov txheej txheem zoo, siv cov tshuab ntsuas sib koom ua ke (CMM) los txheeb xyuas txhua qhov tseem ceeb piv rau cov ntaub ntawv CAD thawj.

 

Lub tuam txhab txoj kev paub dhau los yog qhov tseem ceeb heev rau kev kwv yees thiab txo cov teeb meem no. Piv txwv li, los ntawm kev tsim cov pwm nrog cov phab ntsa me ntsis tapered (lub kaum sab xis) txij thaum pib, lawv zam kev nyuaj siab ntawm cov khoom lo rau hauv qhov lossis raug puas tsuaj thaum lub sijhawm tso tawm.

 

6 Kev Txhim Kho Cov Txheej Txheem thiab Kev Ntsuam Xyuas Zoo

Nrog rau cov pwm uas tau teeb tsa rau hauv lub tshuab txhaj tshuaj pwm siab-zoo li cov los ntawm cov neeg muag khoom xws li Yizumi, uas hais txog kev ruaj khov, kev huv, thiab kev rov ua dua rau cov khoom kho mob-qhov theem kev ua kom zoo dua pib.

 

Lub hom phiaj yog nrhiav qhov chaw zoo tshaj plaws uas qhov zoo, qhov ceev, thiab tus nqi sib tshuam. Cov kws ua haujlwm ntawm Ansix Tech kho cov txheej txheem tseem ceeb:

 

Kub thiab Kub ntawm pwm: Kev tswj hwm kom meej ua kom cov dej ntws zoo tshaj plaws thiab crystallization ntawm PP kom meej thiab muaj zog.

 

Kev Ceev thiab Kev Ntsuas Siab ntawm Kev Txhaj Tshuaj: Cov no tau kho kom puv qhov khoob tag nrho yam tsis muaj kev ntxhov siab sab hauv lossis ua rau muaj kev kub ntxhov (cov yas ntws ntau dhau).

 

Lub Sijhawm Ntim Khoom thiab Lub Sijhawm Txias: Cov no raug txo kom tsawg dua kom txo lub sijhawm voj voog yam tsis ua rau muaj cov cim poob lossis tawm ua ntej lub sijhawm, uas tuaj yeem ua rau lub khoom nkhaus.

 

Txhua qhov kev hloov kho raug ntsuas raws li cov txheej txheem kev lees paub zoo. Txhua pawg ntau lawm raug kuaj xyuas rau:

 

Kev Ntsuas Qhov Tseeb: Siv cov ntsuas mus/tsis mus thiab kev txheeb xyuas CMM tsis tu ncua.

 

Kev Pom Tseeb thiab Qhov Tsis Zoo: Tshawb xyuas hauv qab lub teeb pom kev zoo uas tswj tau seb puas muaj npuas, kab txaij, lossis pos huab.

 

Qhov Hnyav thiab Cov Khoom Siv Sib Xws: Kev saib xyuas qhov hnyav ntawm qhov khoom yog ib txoj hauv kev ceev ceev thiab zoo los xyuas kom meej tias cov txheej txheem ruaj khov thiab cov khoom siv ceev.

 

Txoj kev ua haujlwm zoo no los txhim kho cov txheej txheem thiab kev tswj xyuas zoo tsis yog tsuas yog ua kom muaj qhov tsis zoo thaum pib xwb, tab sis kuj ua tau zoo tas mus li thoob plaws hauv kev tsim khoom, tiv thaiv kev rov qab them nqi kim heev lossis kev tsis lees txais ntau ntau.

 

7 Cov Lus Cog Tseg Txog Kev Xa Khoom Sai

Hauv kev ua lag luam niaj hnub no uas muaj kev sib tw ceev ceev, kev ceev nrooj mus rau kev ua lag luam yog qhov zoo dua. Ansix Tech txoj haujlwm tag nrho yog tsim los ntawm lub hauv paus ntsiab lus no. Los ntawm kev ua haujlwm ua ntej nrog kev tshuaj xyuas DFM thiab Moldflow kom meej, lawv tshem tawm cov kev ncua sijhawm. Lawv siv CAD / CAM / CAE systems ua ke tsim cov xov digital seamless los ntawm kev tsim qauv mus rau kev ua haujlwm.

 

Cov txheej txheem tsim pwm siv cov kev xyaum ua haujlwm tib lub sijhawm; thaum lub qhov cavity raug tshuab, cov phaj ejector thiab cov cua txias manifold raug tsim ua ke. Kev sib dhos zaum kawg, kev sim, thiab kev pom zoo qauv raug ua raws li lub sijhawm teem tseg. Thaum pom zoo, pwm raug npaj rau kev xa khoom siv cov ntim khoom tiv thaiv uas tiv thaiv cov nto precision-machined thaum lub sijhawm thauj mus los, kom ntseeg tau tias nws tuaj txog ntawm qhov chaw tsim khoom hauv qhov zoo meej, npaj txhij khiav.

 

Cov Chaw Tshawb Xyuas DFM thiab Lawv Qhov Cuam Tshuam rau Tus Nqi & Lub Sijhawm

Los ntawm lub lens ntawm qhov project khob ntsuas kho mob, Ansix Tech lub tswv yim yog qhov tseeb: kev txo nqi tseem ceeb rau cov neeg siv khoom tsis yog los ntawm kev siv cov khoom pheej yig dua lossis cov cuab yeej yooj yim dua. Nws tau tsim rau hauv cov khoom los ntawmkev tsim qauv ntse,kev lees paub virtual,kev xaiv cov khoom siv tseem ceeb, thiabcov txheej txheem zoo tshaj plawsLos ntawm kev nqis peev kev txawj ntse ua ntej los tiv thaiv teeb meem, lawv xa cov pwm uas tsim cov khoom zoo tshaj plaws nrog kev ua haujlwm zoo tshaj plaws, pov tseg tsawg kawg nkaus, thiab kev ntseeg siab tsis hloov pauv. Hauv kev lag luam siab ntawm kev tsim khoom kho mob, qhov kev cog lus rau tus nqi tsim kho tsis yog tsuas yog kev pabcuam xwb - nws yog kev koom tes tseem ceeb hauv kev coj cov khoom siv nyab xeeb, ua haujlwm tau zoo, thiab pheej yig mus rau qhov chaw kho mob.

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog pwm khob ntsuas kho mob, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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