Okisijeni silinda vharafu yekuvhara chivhariso muforoma

Okisijeni silinda vharafu yekuvhara chivhariso muforoma

 

Okisijeni silinda vharafu yekuvhara chivhariso muforoma

 

 

Ansix Tekinoroji Inoita Kuti Mutengo Ushande Zvakanaka Uye Unoshanda Zvakanaka Muchirongwa Chekuumba Mould CheCritical Oxygen Cylinder Valve

Shenzhen, China – Munyika ine michina yekurapa neyemaindasitiri ine gasi, chivharo chinovhara mweya chiri mukati mevharuvhu ye oxygen cylinder chinoita basa guru. Ichi chikamu chidiki, chakagadzirwa nemazvo chinodzivirira zvikuru, chinoita kuti gasi rive rakachena uye kudzivirira kubuda kwemvura kunogona kukonzera njodzi. Vagadziri veForoma, kugadzira chikamu chakadaro kunomiririra dambudziko guru rehunyanzvi, dhizaini isina matambudziko, hunyanzvi hwesainzi yezvinhu, uye kunyatsoita basa rekuvhiya mukugadzira.

 

Ansix Tech, nyanzvi muzviumbwa zvemajekiseni zvinoshanda zvakanyanya, ichangobva kupedza chirongwa chakakosha chekugadzira nekugadzira chiumbwa chekugadzira chinoshandiswa pakuvhara vharuvhu yeoxygen cylinder yekurapa. Chirongwa ichi chinoshanda sechidzidzo chekuti mainjiniya epamusoro-soro, kubva pakuenzanisa kwedhijitari kusvika pakugadzirisa kwakanakisa, anogona sei kuwana mhando isingachinji uku achichengetedza mari yakawanda kune vatengi. Chinyorwa chino chinotarisa rwendo rwakaoma rwechiumbwa ichi, kubva pakufunga kwekutanga kusvika pakutumira nekukurumidza.

 

1. Purani: Kugadzira Basa Rinokosha Pahupenyu

Chirongwa ichi chakatanga nechikamu chekugadzira pamwe chete. Mainjiniya eAnsix Tech akashanda pamwe chete nemugadziri wemavharuvhu kuti vashandure zvinodiwa zvepuragi yekuvharira—kuvharira kwemhepo ine simba guru, kufambisa okisijeni, uye kugadzikana kwenguva refu—kuita modhi yeCAD inogadzirwa. Dhizaini yacho yaisanganisira zvinhu zvidiki asi zvakakosha: majometri chaiwo echisimbiso, nzvimbo yegedhi, uye kusiyana kushoma kweukobvu hwemadziro kuti ive nechokwadi chekuti kutonhora kwakafanana uye kudzivirira kudonha kwemvura.

 

"Ma micron ese anokosha," akatsanangura John Chen, Senior Mold Designer kuAnsix Tech. "Kudonha kudiki kana kushushikana mukati mechinhu kunogona kukanganisa chisimbiso nekufamba kwenguva. Pfungwa yedu yekugadzira inobatanidza kugadzirwa kwezvinhu (DFM) kubva pazuva rekutanga, tichidzivirira zvinhu zvakaoma kuumba kana zvinoda mashandiro echipiri anodhura."

 

1. Kubva paVirtual kusvika paFiziki: Kugadzira uye Kusimbisa

Simbi isati yachekwa, dhizaini yacho yakaongororwa zvakasimba paindaneti uye paindaneti. Muenzaniso unoshanda wakagadzirwa uchishandisa kudhinda kwe3D kwemhando yepamusoro neresin yephotopolymer inotevedzera kuomarara kwechinhu chaunoda. Izvi zvakabvumira kuungana kwekutarisa kukodzera uye kuyedzwa kwekutanga kwekumanikidzwa muvharuvhu.

 

Panguva imwe cheteyo, modhi yedhijitari yakapinda muchikamu chekusimbisa kuburikidza neComputer-Aided Engineering yepamusoro (CAE). "Kusimbisa dhizaini yemuenzaniso hakusi kwekungoti chikamu chacho chinokodzera here; asi ndechekufanotaura kuti chichaita sei mumamiriro ezvinhu chaiwo ekuumba uye ari kushanda," akadaro Chen. Kusimbiswa uku kwekutanga kwakadzivirira kugadziriswa kwedhizaini kunodhura gare gare mukuita uku.

 

1. Chinonyanya Kukosha: Kusarudza Zvinhu Zvine Hurongwa

Kusarudza zvinhu zvakakosha pakushanda kweokisijeni. Zvikamu zvacho zvinofanirwa kuramba kupisa, kuchengetedza hunhu hwemakanika, uye kusasvibisa kana kusvibisa gasi rine kuchena kwakanyanya. Mitemo yepasi rose yakaita seISO 11114 inopa hurongwa, ichitsanangura kuti zvinhu zvenzvimbo yeokisijeni zvinofanirwa kunge zvine tembiricha yepamusoro yekuzvibatidza (AIT).

 

Mushure mekuongorora kwakazara, Ansix Tech nemutengi vakasarudza Polychlorotrifluoroethylene (PCTFE), kunyanya iyo Neoflon CTFE M400H grade. Iyi polymer inoshanda zvakanyanya inozivikanwa nekugadzikana kwayo kwakasiyana-siyana, kupenya kwegasi kwakaderera, uye kuramba kwayo oxygen zvakanyanya. Kana ichienzaniswa nemapurasitiki akajairika, PCTFE inopa chimiro chekuchengetedza chakanakisa chekushandisa uku, kunyangwe ichipa matambudziko akasiyana ekugadzirisa, akadai senzvimbo yekunyunguduka yakakwira uye viscosity yekunyunguduka.

 

"Apa hapasi pekushandisa mapurasitiki emhando yepamusoro," akadaro Dr. Li Wei, Nyanzvi yeZvinhu paAnsix Tech. "Nekusarudza PCTFE, tinova nechokwadi chekuti zvinhu zvakachengeteka zvakanyanya. Hunyanzvi hwedu hunobva hwava pakugadzirisa chiumbwa nemaitiro ekugadzirisa zvinhu izvi zvinorema, izvo zvinozodzora mutengo wekupedzisira wezvikamu."

 

1. Kutevedzera Kubudirira: Kuongorora Kuyerera Kwemould (DFM)

Nekutsanangurwa kwezvinhu zvacho, Ansix Tech yakaita ongororo yakazara yeDesign for Manufacturability (DFM) ichishandisa software yeMoldflow. Kutevedzera uku kwakaratidza matanho ekuzadza, kurongedza, uye kutonhora kuti vaone zvikanganiso zvinogona kuitika zvakaita semisungo yemhepo, mitsetse yeweld, shrinkage, uye warpage.

 

Chikwata chakashandisa nzira yeDesign of Experiments (DOE), ichichinja-chinja zvinhu zvitanhatu zvakakosha: tembiricha yemukuyu, tembiricha yekunyunguduka, nguva yekuzadza, nguva yekutonhodza, kumanikidzwa kwepaketi, uye nguva yekupakeji. Chinangwa chaive chekuderedza kupwanyika kwevhoriyamu uye kukanganiswa kwewarpage. Hwindo rekugadzirisa rakatorwa kubva mukutevedzera rairatidza tembiricha yekunyunguduka ye270°C, tembiricha yemukuyu ye70°C, nguva yekutonhodza yemasekondi makumi maviri, uye kumanikidzwa kwepaketi pa90% yekumanikidzwa kwejekiseni.

 

"Kuedza uku kwepamhepo kunochengetedza mavhiki ekuedza zvinhu zvemuviri nezvinhu zvakawanda," akadaro Maya Zhou, Injiniya weSimulation. "Zvinotipa chivimbo chekugadzira mold chaiyo kekutanga uye zvinopa ruzivo rwesainzi rwekugadzirisa maitiro ekugadzira zvinhu pachitoro."

 

1. Kugadzira Mould: Zvinhu Zvikuru zveKugadzira

Dhizaini yeforoma yakashandura nzwisiso yekufananidzira kuita simbi. Zvinhu zvikuru zvaisanganisira:

 

Mhara nepakati: Zvakagadzirirwa kupenya kwakanyanya (SPI A1 finish) kuti zvive nyore kuburitsa chikamu uye kuve nechokwadi chekuti pamusoro pechisimbiso pakanaka.

 

Sisitimu Yokutonhodza: ​​Chigadziro chemugero wekutonhodza chakagadzirwa chakatenderedza pakati nepakati kuti chibudise kupisa zvakaenzana uye nekukurumidza, zvakakosha pakutarisira hunhu hwePCTFE hwekupisa uye kuderedza nguva yekutenderera. Dhizaini iyi yakafuridzirwa nehunyanzvi hwekutonhodza mavharuvhu ane insulation kuti iwedzere kushanda zvakanaka.

 

Sisitimu Yekugadzika: Gedhi rekona rakasarudzwa kuti risiye chisaririra chidiki pamusoro pechinhu chisina kukosha. Nzvimbo yegedhi yakagadziriswa kubva pakuongorora kuyerera kwemvura kuti ive nechokwadi chekuti kuzadza kwakaringana.

 

Sisitimu Yokuburitsa Maburi: Mapini nemachira ekubvisa maburi zvakanyatsoiswa zvine simba rakafanana rekuburitsa chikamu chakapfava chisina kukanganiswa kana kunyorwa.

 

1. Kufamba Nematambudziko: Kugadzira uye Kugadzirisa Mould

Kugadzira mold kusvika pa micron-level tolerances kwaive basa guru. Kuomarara kwakanyanya kwesimbi yakasarudzwa yemold (ona pazasi) kwaida machine inononoka uye yakanyatsorongeka. Kugadzira ruzivo rwakanaka rwe geometry yechisimbiso kwaida nyanzvi dzeCNC programming uye EDM (Electrical Discharge Machining). Kupedzisa pamusoro kwaive kwakakoshawo, sezvo chero kusakwana kwemold kwaizoendeswa kuchikamu chacho.

 

1. Mafambiro Ekugadzira

Ansix Tech yakatevedza nzira yakarongeka uye yakabatana:

 

Dhizaini Yakadzama & Kupedzisa kweDFM

 

Kutenga Zvinhu: Kuodha simbi yemhando yepamusoro nezvikamu zvakajairwa (mapini ekutungamira, mabushing, mapurati ejector).

 

Kugadzira CNC: Kukwesha uye kupedzisa mapuratifomu emould.

 

Kurapa Kupisa (kana zvichidikanwa nekusarudza simbi).

 

Kupedzisa Nemazvo: Kupedzisa kweCNC nekukurumidza, EDM yeruzivo rwakaoma, uye kupukuta nemaoko.

 

Kugadzira Mould: Kuisa zvinhu zvese, kusanganisira masystem ekutonhodza nekuburitsa mvura.

 

Kuedza & Kutora Sample: Mafoto ekutanga pamuchina wekugadzira jekiseni kuti uone kuti mold yacho yakaumbwa zvakanaka uye kuti maitiro acho agadziriswe zvakanaka.

 

Kuongorora Kwekupedzisira & Kubvumidzwa.

 

1. Nheyo: Sarudzo yeSimbi yeMould

Hwaro hwechiumbwa hwaishandisa simbi yeP20 yakaomeswa kare, inozivikanwa nekugona kwayo kugadzira zvinhu zvakanaka uye kuomarara kwakafanana (~42-50 HRC), zvichipa hwaro hwayo husingadhuri uye hunogara kwenguva refu. Kune simbi dzepakati nedzemukati dzinenge dzichisakara zvakanyanya uye dzichida kupenya kwakanyanya, simbi yeH13 inopisa yakasarudzwa. H13 inopa kusimba kwakanyanya, kuramba kupisa, uye inogona kuwana kuomarara kwepamusoro, zvichiita kuti chiumbwa chirambe chakasimba kwenguva refu.

 

1. Gauntlet Yekuumba Jekiseni: Matambudziko Ekuita

Kugadzira chivharo chePCTFE chekuvhara tambo kwakaunza zvipingamupinyi zvakananga:

 

Kupisa Kwakanyanya: Kuda kudzora kupisa kwakanyatsojeka pamuchina.

 

Kunzwa Kwezvinhu: PCTFE inogona kuora kana ikapiswa zvakanyanya kana kuchekwa zvakanyanya.

 

Kunyatsojeka: Kukwanisa kushivirira zvinhu zvakapfava zvinodzikira sezvinotarisirwa asi zvakanyanya.

 

Kuvimbika Kwechikamu: Kudzivisa chero nzvimbo dzisina chinhu, kutsva, kana kushushikana kunogona kuva nzvimbo dzekukundikana kana paine kumanikidzwa.

 

1. Kugadzirisa Kubudirira uye Mutengo

Kugadzirisa maitiro eAnsix Tech kwakatarisana nepfungwa mbiri: kushanda zvakanaka uye mutengo.

 

Kuumba Sainzi: Vachishandisa maparamita anobva mukutevedzera senzira yekutanga, mainjiniya vakaita nzira yekuumba yakasanganiswa, vachigadzirisa zvikamu zvekuzadza, kurongedza, uye kutonhora zvakasiyana kuti vaderedze nguva yekutenderera pasina kukanganisa kunaka.

 

Kuderedza Nguva Yekutenderera: Dhizaini yesystem yekutonhodza inoshanda yakaderedza zvakananga chikamu chekutonhodza chedenderedzwa, chikamu chakarebesa. Kugadzira otomatiki nzira yekubvisa zvikamu kwakasimudzira kubuda kwemagetsi.

 

Kudzora Mutengo: Nekuita kuti zvinhu zvisashande zvakanaka kubva pakutanga, mitengo yezvimedu zvakaraswa yakaderedzwa. Dhizaini yakasimba yeforoma yakaderedzawo nguva yekushanda kwekugadzirisa, zvichiita kuti mutengi awedzere kushandisa muchina.

 

1. Kuvimbisa Hunhu Hwakanaka Kusingachinjiki

Chikamu chimwe nechimwe chezvikamu chakatevedza protocol yeQA ine matanho akawanda:

 

Kuongorora Nyaya Yekutanga: Kuongorora kwakazara uchishandisa Michina Yekuyera Yakabatana (CMM).

 

Kuongorora Mukati Mebasa: Kudzora maitiro ekuverenga nhamba (SPC) pahukuru hwakakosha kubva kuzvikamu zvakatorwa sampuli.

 

Chitupa Chezvinhu: Kusimbiswa kwebhechi rezvinhu zvisina kugadzirwa zvichienderana nezvinodiwa nePCTFE M400H.

 

Kuedzwa Kwebasa: Sampuro yezvikamu kubva pakugadzirwa kwega kwega yakaedzwa kuyerera kwehelium uye kuyedzwa kwekutenderera kwesimba muchikamu chemavharuvhu chakaedzwa.

 

1. Kurongedza uye Kutumira Nekukurumidza

Achiziva kukosha kwacho, Ansix Tech yakashandisa modhi yekutumira nekukurumidza. Mould iyi yakatumirwa mubhokisi rakagadzirwa nefoam rine hunyoro hwekudzivirira ngura panguva yekufambisa. Magwaro akakosha—mafaira e3D, mishumo yekuongorora, uye pepa remaitikiro rakadzama—akaendeswa nedhijitari pamberi pemould chaiyo. Iyi nzira ye "concurrent engineering", apo dhizaini, simulation, uye kutenga zvaipindirana, yakaderedza nguva yekushandiswa kwemould neanopfuura 30%.

 

1. Kuzvipira kwaAnsix Tech: Kuvimbika uye Kukosha

Chirongwa ichi chinosimbisa ruzivo rwakadzama rweAnsix Tech mukugadzira zvinhu zvakakosha zvinobata mvura. "Kukosha kwedu hakusi kungogadzira mold chete," akadaro Lisa Wang, Mutungamiriri weProjekti yeAnsix Tech. "Inyaya yekupa mukana wemutengo wese. Tinoderedza mutengo wekuva muridzi wezvinhu kuburikidza nekusarudza zvinhu zvine hungwaru zvinodzivirira kutadza, kugadzirisa mashandiro emuchina kunodzikisa nguva yekutenderera nekusashanda zvakanaka, uye kuvaka mold dzakasimba dzinoshanda zvakanaka kwemazana ezviuru zvemacycles."

 

Nekuziva zvese zvinobatanidzwa muketani—kubva kuDFM nesainzi yezvinhu kusvika pakugadzira nemazvo uye kugadzira nesainzi—Ansix Tech inoshandura maitiro ekugadzira nejekiseni kubva pamutengo unodiwa kuita sosi yekuvimbika uye kukwikwidzana kwevatengi vayo. Muindasitiri umo kukundikana hakusi sarudzo, hunyanzvi hwakadaro hahungobatsiri chete; hunokosha.

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neOxygen cylinder valve sealing plug mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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