ʻŌmole sila kiwikā o ka oxygen
ʻŌmole sila kiwikā o ka oxygen
ʻŌmole sila kiwikā o ka oxygen
ʻAnisika Hāʻawi ʻo Tech i ka pololei a me ka pono o ke kumukūʻai ma ka papahana hoʻoheheʻe valve Oxygen Cylinder koʻikoʻi
Shenzhen, Kina– I loko o ke ao koʻikoʻi o nā lako kinoea lapaʻau a me nā ʻoihana, ʻo ka plug sila haʻahaʻa i loko o kahi valve oxygen cylinder e pāʻani i kahi hana nui. ʻO kēia ʻāpana liʻiliʻi, i hoʻoheheʻe ʻia me ka pololei he pale koʻikoʻi ia, e hōʻoiaʻiʻo ana i ka maʻemaʻe o ke kinoea a pale i nā leaka weliweli. No Nā Mea Hana Mold, ʻo ka hana ʻana i ia ʻāpana e hōʻike ana i kahi piko o ka paʻakikī loea, e koi ana i ka hoʻolālā kīnā ʻole, ka ʻike ʻepekema mea, a me ka pololei o ke ʻoki kino i ka hana ʻana.
Ua hoʻopau koke nei ʻo Ansix Tech, he loea i nā ʻōmole injection hana kiʻekiʻe, i kahi papahana koʻikoʻi e hoʻolālā a hana i kahi ʻōmole hana no kahi plug sila valve cylinder oxygen lapaʻau. Hana ka papahana ma ke ʻano he hihia haʻawina i ke ʻano o ka ʻenekinia holomua, mai ka simulation kikohoʻe a hiki i ka hana i hoʻomaikaʻi ʻia, hiki ke hoʻokō i ka maikaʻi kūpaʻa me ka hoʻokele ʻana i nā mālama kālā koʻikoʻi no nā mea kūʻai aku. Ke luliluli nei kēia ʻatikala i ka huakaʻi paʻakikī o kēia ʻōmole, mai ka manaʻo mua a hiki i ka lawe wikiwiki ʻana.
- ʻO ka Papahana: Ke Hoʻolālā ʻana no ka Hana Koʻikoʻi o ke Ola
Ua hoʻomaka ka papahana me kahi pae hoʻolālā hui pū. Ua hana pū nā ʻenekinia o Ansix Tech me ka mea hana valve e unuhi i nā koi hana o ka plug sila—ke sila ʻana i ke kaomi kiʻekiʻe, ka hoʻohālikelike ʻana o ka oxygen, a me ke kūpaʻa o ka dimensional i ka wā lōʻihi—i loko o kahi kumu hoʻohālike CAD hiki ke hana ʻia. Ua noʻonoʻo ka hoʻolālā i nā hiʻohiʻona maalea akā koʻikoʻi: nā geometries sila kikoʻī, kahi vestige o ka puka, a me nā ʻokoʻa mānoanoa o ka paia e hōʻoia i ka hoʻomaʻalili like a pale i ka warpage.
"He mea nui kēlā me kēia micron," wahi a John Chen, Luna Hoʻolālā Mold Senior ma Ansix Tech. "Hiki i kahi māka poho liʻiliʻi a i ʻole ke kaumaha kūloko ke hoʻopilikia i ka sila i ka hala ʻana o ka manawa. Hoʻohui kā mākou ʻano hoʻolālā i ka hana hana (DFM) mai ka lā mua, e pale ana i nā hiʻohiʻona paʻakikī ke hoʻoheheʻe a i ʻole e koi ana i nā hana lua pipiʻi."
- Mai Virtual a i ke kino: Prototyping a me ka hōʻoia
Ma mua o ke ʻoki ʻana i ke kila, ua hele ka hoʻolālā i ka hōʻoia virtual a me ke kino koʻikoʻi. Ua hana ʻia kahi prototype hana me ka hoʻohana ʻana i ka paʻi 3D kiʻekiʻe me kahi resin photopolymer e hoʻohālike ana i ka paʻakikī o ka mea i manaʻo ʻia. Ua ʻae kēia i ka hōʻuluʻulu ʻana o ka hōʻoia kūpono a me ka hoʻāʻo mua ʻana i ke kaomi i loko o kahi hale valve.
I ka manawa like, ua komo ke kumu hoʻohālike kikohoʻe i ka pae hōʻoia ma o ka ʻenekinia kōkua kamepiula kiʻekiʻe (CAE). "ʻAʻole wale ka hōʻoia hoʻolālā prototype e pili ana i ka kūpono o ka ʻāpana; e pili ana i ka wānana pehea e hana ai ma lalo o nā kūlana hoʻoheheʻe honua maoli a ma ka lawelawe," wahi a Chen. Ua pale kēia hōʻoia mua i nā hoʻoponopono hoʻolālā pipiʻi ma hope o ke kaʻina hana.
- Ka Puʻuwai o ka Mea: Ke Koho ʻana i nā Mea Hana Kūpono
He mea koʻikoʻi ke koho ʻana i nā mea no ka lawelawe oxygen. Pono nā ʻāpana e kū i ka hoʻā ʻana, mālama i nā waiwai mechanical, a ʻaʻole e hōʻino a haumia paha i ke kinoea maʻemaʻe kiʻekiʻe. Hāʻawi nā kūlana honua e like me ISO 11114 i ke ʻano hana, e wehewehe ana he pono i nā mea no nā wahi oxygen ke loaʻa nā mahana hoʻā ʻana ponoʻī kiʻekiʻe (AIT).
Ma hope o ka nānā pono ʻana, ua koho ʻo Ansix Tech a me ka mea kūʻai aku iā Polychlorotrifluoroethylene (PCTFE), ʻo ia hoʻi ka papa Neoflon CTFE M400H. Ua kaulana kēia polymer hana kiʻekiʻe no kona kūpaʻa dimensional kūikawā, ka permeability haʻahaʻa o ke kinoea, a me ke kūpaʻa maikaʻi loa i ka oxygen. Ke hoʻohālikelike ʻia me nā plastics maʻamau, hāʻawi ʻo PCTFE i kahi ʻano palekana kiʻekiʻe no kēia noi, ʻoiai ke hōʻike nei i nā pilikia hana kūikawā, e like me ke kiko heheʻe kiʻekiʻe a me ka viscosity heheʻe.
"ʻAʻole kēia he wahi no nā palakiko waiwai," wahi a Kauka Li Wei, Luna Hoʻokele Mea ma Ansix Tech. "Ma ke koho ʻana iā PCTFE, hōʻoia mākou i ka palena palekana kiʻekiʻe loa. A laila aia ko mākou akamai i ka hoʻopilikino ʻana i ka ʻōmole a me ke kaʻina hana e lawelawe pono i kēia mea koi, ka mea e kāohi hope loa i ke kumukūʻai ʻāpana hope loa."
- Ke Hoʻohālike nei i ka Holomua: Mold Flow Analysis (DFM)
Me ka wehewehe ʻana o nā mea, ua hana ʻo Ansix Tech i kahi noiʻi piha no ka Hoʻolālā Hana ʻana (DFM) me ka hoʻohana ʻana i ka polokalamu Moldflow. Ua hoʻohālike ka simulation i nā pae hoʻopiha, hoʻopaʻa, a me ke anuanu e ʻike i nā hemahema e like me nā pahele ea, nā laina weld, ka shrinkage, a me ke warpage.
Ua hoʻohana ka hui i kahi ʻano Hoʻolālā o nā Hoʻokolohua (DOE), e hoʻololi ana i nā palena koʻikoʻi ʻeono: ka mahana o ka ʻōmole, ka mahana heheʻe, ka manawa hoʻopiha, ka manawa hoʻoluʻu, ke kaomi ʻeke, a me ka manawa ʻeke. ʻO ka pahuhopu ka hoʻemi ʻana i ka emi ʻana o ka nui a me ka hoʻololi ʻana o ka warpage. Ua hōʻike ka puka makani hana i hoʻonohonoho ʻia mai ka simulation i kahi mahana heheʻe o 270°C, kahi mahana o ka ʻōmole o 70°C, kahi manawa hoʻoluʻu o 20 kekona, a me ke kaomi ʻeke ma 90% o ke kaomi injection.
"Mālama kēia hoʻāʻo-a-hewa virtual i nā pule he nui o nā hoʻāʻo kino a me nā tona o nā mea," wahi a Simulation Engineer Maya Zhou. "Hāʻawi ia iā mākou i ka hilinaʻi e kūkulu pololei i ka ʻōpala i ka manawa mua a hāʻawi i kahi kahua ʻepekema no ka hoʻonohonoho ʻana i ke kaʻina hana ma ka papahele hale hana."
- Ke ʻenekinia ʻana i ka Mold: Nā ʻAno Hoʻolālā Koʻikoʻi
Ua unuhi ka hoʻolālā ʻōpala i nā ʻike hoʻohālike i ke kila. ʻO nā mea nui i komo pū ʻia:
Lua a me ke Koʻokoʻo: Hoʻolālā ʻia no ka polish kiʻekiʻe (SPI A1 hoʻopau) e hoʻomaʻalahi i ka hoʻokuʻu ʻana i nā ʻāpana a hōʻoia i kahi ʻili sila kūpono.
ʻŌnaehana Hoʻoluʻu: Ua hoʻolālā ʻia kahi hoʻonohonoho kahawai hoʻoluʻu conformal a puni ke kikowaena a me ke ana e hoʻokaʻawale like a wikiwiki hoʻi i ka wela, he mea nui no ka hoʻokele ʻana i nā waiwai wela o PCTFE a me ka hōʻemi ʻana i ka manawa pōʻaiapuni. Ua huki ka hoʻolālā i ka hoʻoikaika ʻana mai nā ʻano hana hoʻoluʻu valve insulated i hoʻopaʻa ʻia e hoʻonui i ka pono.
ʻŌnaehana Puka: Ua koho ʻia kahi puka kikoʻī e waiho i kahi koena liʻiliʻi ma ka ʻili koʻikoʻi ʻole o ka ʻāpana. Ua hoʻonohonoho pono ʻia ke kahua o ka puka mai ka nānā ʻana i ke kahe e hōʻoia i ka hoʻopiha kaulike.
ʻŌnaehana Hoʻokuʻu: ʻO nā pine ejector a me nā lima e kau pono ʻia e hāʻawi i ka ikaika like e hoʻokuʻu i ka ʻāpana palupalu me ka ʻole o ka hoʻopilikia a i ʻole ka māka.
- Nā Pilikia e Hoʻokele ana: Hana ʻana a me ka Hana ʻana i ka Mold
He hana paʻakikī ka mīkini ʻana i ka ʻōmole i nā ʻae ʻana o ka pae micron. ʻO ke kiʻekiʻe o ka paʻakikī o ke kila ʻōmole i koho ʻia (e nānā ma lalo) e pono ai ka mīkini lohi a pololei. ʻO ka hana ʻana i nā kikoʻī maikaʻi o ke geometry sila e koi ana i ka papahana CNC akamai a me nā hana EDM (Electrical Discharge Machining). He mea koʻikoʻi like ka hoʻopau ʻana i ka ʻili, no ka mea, e hoʻoili ʻia kekahi hemahema ma ka ʻōmole i ka ʻāpana.
- Ke Kaʻina Hana Hana
Ua hahai ʻo Ansix Tech i kahi kaʻina hana i maʻalahi a like pū:
Hoʻolālā kikoʻī a me ka hoʻopau ʻana o DFM
Ke kūʻai ʻana i nā mea hana: Ke kauoha ʻana i ke kila hoʻoheheʻe a me nā ʻāpana maʻamau (nā pine alakaʻi, nā bushings, nā papa ejector).
CNC Machining: Ka hana ʻino ʻana a me ka hoʻopau hapa ʻana o nā papa hoʻoheheʻe.
Ka Lapaʻau Wela (inā koi ʻia e ke koho kila).
Hoʻopau Kūpono: Hoʻopau CNC wikiwiki, EDM no nā kikoʻī paʻakikī, a me ka poli ʻana lima.
ʻAhahui Mold: Ke hoʻokomo ʻana i nā ʻāpana āpau, me nā ʻōnaehana hoʻoluʻu a me nā ʻōnaehana kipaku.
Hoʻāʻo a me ka Laʻana: Nā pana mua ma kahi mīkini hoʻoheheʻe inikini e hōʻoia i ka ʻōmole a hoʻomaikaʻi i ke kaʻina hana.
Nānā Hope Loa a me ka ʻĀpono ʻia.
- Ke Kumu: Koho ʻana i ke kila kila
Ua hoʻohana ke kumu o ka ʻōmole i ke kila P20 i hoʻopaʻakikī mua ʻia, i ʻike ʻia no kona machinability maikaʻi a me ka paʻakikī like (~42-50 HRC), e hāʻawi ana i kahi kahua kūpono a paʻa hoʻi. No nā mea hoʻokomo o ke kumu a me nā lua i hiki ke ʻaʻahu nui ʻia a pono e hoʻomaʻemaʻe maikaʻi ʻia, ua koho ʻia ke kila hana wela H13. Hāʻawi ʻo H13 i ka paʻakikī kiʻekiʻe, ke kū'ē i ka luhi wela, a hiki ke hoʻokō i ka paʻakikī o ka ʻili kiʻekiʻe, e hoʻolōʻihi ana i ke ola o ka ʻōmole no ka hana nui.
- ʻO ka Injection Molding Gauntlet: Nā Luʻi Kaʻina Hana
ʻO ke kāpili ʻana i ka plug sila PCTFE i lawe mai i nā pilikia kūikawā:
Nā Mahana Hana Kiʻekiʻe: Pono ka kaohi wela pololei ma ka mīkini.
ʻIke Pilikino Mea: Hiki ke hōʻino ʻia ka PCTFE inā wela nui a ʻokiʻoki nui ʻia paha.
Pololei Ana: Ke hoʻokō nei i nā hoʻomanawanui paʻa ma kahi mea semi-crystalline e emi ana ma ke ʻano wānana akā koʻikoʻi.
ʻĀpana Kūpono: Ke pale nei i nā hakahaka, nā kuni, a i ʻole nā hui koʻikoʻi e hiki ke lilo i mau wahi hāʻule ma lalo o ke kaomi.
- Ke hoʻonui nei no ka pono a me ke kumukūʻai
Ua kālele ka hoʻonui ʻana i ke kaʻina hana a Ansix Tech ma luna o ʻelua mau kia: ka pono a me ke kumukūʻai.
Hoʻoheheʻe ʻEpekema: Ma ka hoʻohana ʻana i nā palena i loaʻa mai ka simulation ma ke ʻano he kumu, ua hana nā mea loea i kahi ala hoʻoheheʻe decoupled, e hoʻokaʻawale ana i ka hoʻopiha, ka hoʻopaʻa ʻana, a me nā pae hoʻoluʻu e hōʻemi i ka manawa pōʻaiapuni me ka ʻole o ka mōhai ʻana i ka maikaʻi.
Hoʻemi ʻana i ka Manawa Pōʻaiapuni: Ua hōʻemi pololei ka hoʻolālā ʻōnaehana hoʻoluʻu kūpono i ka ʻāpana hoʻoluʻu o ke pōʻaiapuni, ʻo ia ka ʻāpana lōʻihi loa. ʻO ka hana ʻakomi ʻana i ke kaʻina wehe ʻāpana ua hoʻonui hou aku i ka hopena.
Ka Mana Kūʻai: Ma ka hoʻokō pono ʻana i ke kaʻina hana mai ka pana mua ʻana, ua hoʻemi ʻia nā helu ʻōpala. Ua hōʻemi pū ka hoʻolālā ʻōpala paʻa i ka manawa hana no ka mālama ʻana, e hoʻonui ana i ka hoʻohana ʻana o ka mīkini no ka mea kūʻai aku.
- Hōʻoia Kūlana Kūpaʻa ʻole
Ua hana ʻia kēlā me kēia pūʻulu o nā ʻāpana i kahi protocol QA multi-stage:
Nānā ʻAtikala Mua: Nānā piha i ka nui me ka hoʻohana ʻana i nā Mīkini Ana Hoʻohui (CMM).
Nā Nānā i ke Kaʻina Hana: Kaohi kaʻina hana helu (SPC) ma nā ana koʻikoʻi mai nā ʻāpana i laʻana ʻia.
Palapala Hōʻoia Mea: Hōʻoia o ka pūʻulu mea maka e kūʻē i ka kikoʻī PCTFE M400H.
Hoʻāʻo Hana: Ua hoʻokomo ʻia kahi laʻana o nā ʻāpana mai kēlā me kēia holo hana i nā hoʻāʻo liki helium a me nā hoʻāʻo kaʻapuni kaomi i loko o kahi hui valve hoʻohālike.
- ʻŌpala a me ka lawe wikiwiki ʻana
Ma ka hoʻomaopopo ʻana i ke ʻano wikiwiki, ua hoʻohana ʻo Ansix Tech i kahi kumu hoʻohālike lawe wikiwiki. Ua hoʻouna ʻia ka ʻōmole i loko o kahi pahu i hoʻolālā pono ʻia, i uhi ʻia i ka huʻa me ka kaohi ʻana i ka makū e pale aku i ka pala i ka wā o ka lawe ʻana. Ua hāʻawi ʻia nā palapala koʻikoʻi—nā faila 3D, nā hōʻike nānā, a me kahi pepa hana kikoʻī—ma ke ʻano kikohoʻe ma mua o ka ʻōmole kino. ʻO kēia ʻano "ʻenekinia like", kahi i hui pū ai ka hoʻolālā, ka hoʻohālike, a me ke kūʻai ʻana, ua hōʻemi i ka manawa alakaʻi kuʻuna ma mua o 30%.
- Ka Hoʻohiki a Ansix Tech: Hilinaʻi a me ka Waiwai
Hōʻike kēia papahana i ka ʻike hohonu o Ansix Tech i ka ʻoihana i ke kālai ʻana i nā ʻāpana lawelawe wai koʻikoʻi. "ʻAʻole wale ka hana ʻana i kahi mold i kā mākou manaʻo waiwai," wahi a Lisa Wang, Luna Hoʻokele Papahana o Ansix Tech. "E pili ana i ka hāʻawi ʻana i kahi pono kumukūʻai holoʻokoʻa. Hoʻohaʻahaʻa mākou i ke kumukūʻai o ka loaʻa ʻana o kā mākou mea kūʻai aku ma o ke koho akamai ʻana i nā mea e pale ai i nā hemahema, ka hoʻomaikaʻi ʻana i ke kaʻina hana e hōʻemi ana i ka manawa pōʻaiapuni a me ka ʻōpala, a me ke kūkulu ʻana i nā mold paʻa e holo pono ana no nā haneli haneli o nā pōʻaiapuni."
Ma ka hoʻokele pono ʻana i kēlā me kēia loulou o ke kaulahao—mai DFM a me ka ʻepekema mea a hiki i ka mīkini kikoʻī a me ka hoʻoheheʻe ʻepekema—hoʻololi ʻo Ansix Tech i ke kaʻina hana hoʻoheheʻe injection mai kahi kumukūʻai e pono ai i kumu hilinaʻi a me ka lihi hoʻokūkū no kāna mau mea kūʻai aku. I loko o kahi ʻoihana kahi ʻaʻole he koho ka hāʻule ʻana, ʻaʻole wale ia he waiwai nui; he mea pono ia.
ʻO Ansix Tech Co Ltd
Inā he mau hoʻolālā kāu e pili ana i ka ʻōmole sila ʻana o ka valve Oxygen cylinder, hiki iā ʻoe ke hoʻokaʻaʻike mai iā mākou i kēlā me kēia manawa. E hoʻolilo mākou i kou mau manaʻo i mea maoli, e hoʻokō i kāu mau moeʻuhane, a loaʻa nā kauoha nui mai ka mākeke. ʻO kā mākou ʻike pili ʻo info@ansixtech.com. A i ʻole e kelepona i kā mākou CTO, leka uila: stephen@ansixtech.com
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