Zvikamu zvePP zvakagadzirwa ne micro-foamed MUCELL injection molding masterbatch raw material
Zvikamu zvePP zvakagadzirwa ne micro-foamed MUCELL injection molding masterbatch raw material
Mukati Ansix Kuchinja kweMicrofoam yeTechnology: Maitiro Ekugadzira Neunyanzvi Hwakanaka Kunotsanangura Patsva Kuumbwa Kwejekiseni Kweramangwana Rakareruka
NaAlexandra Chen, Mutori weNhau Mukuru weMaindasitiri
Zvita 5, 2011 | Shenzhen, China
Munguva iyo kushanda zvakanaka uye kugara kwenguva refu kuri kukosha, shanduko yakanyarara iri kuumbazve musimboti wekugadzira. Ari pamberi ndiAnsix Tech, nyanzvi mukugadzira polypropylene (PP) microfoam injection molding, ane maitiro akaomarara anoshandura purasitiki yakajairika kuita chinhu chinoshanda zvakanyanya icho panguva imwe chete chakareruka, chakasimba, uye chisingadhuri. Kupinda kwavo kwakadzama mukushanda kunoratidza kuti musanganiswa wesainzi yepamusoro, simulation yedhijitari, uye kugadzirisa maitiro kusingaperi kuri kupa kukosha kusingaenzaniswi kune vatengi muindasitiri dzemotokari, zvemagetsi, uye zvekurapa.
- Nheyo: Sainzi yezvinhu zveMicrocellular PP
Rwendo urwu harutangi pafekitori, asi padanho remamorekuru. PP microfoam, kana kuti Microcellular Polypropylene (MPP), inosiyaniswa nechimiro chayo chakanaka kwazvo, ine mabhiriyoni emabubbles akafanana—rimwe nerimwe diki pane 100 microns (kunyangwe pasi pe 10 microns)—pa cubic centimeter yezvinhu.
Kusiyana nemafuro echinyakare, MPP haisi yekuwedzera mhepo chete. Inosanganisira kugadzira mhinduro yePP yechikamu chimwe chete uye mvura inokonzeresa kupisa kwakanyanya (senge carbon dioxide kana nitrogen) pasi pekupisa kwakanyanya uye kumanikidzwa. Kana mhinduro iyi ikapinzwa muchiumbwa uye kumanikidzwa kwacho kuchiderera, gasi rinobuda, richigadzira nyika yakakura, inodzorwa yemabhurubhu madiki ari mupolymer.
Iyi dhizaini inopa chimiro chepfuma chakasiyana chinoita kuti MPP ive sarudzo inokwezva yezvikamu zvakagadzirwa:
Hunyanzvi hweAnsix Tech hunotanga nekusarudza nemazvo uye kugadzira magiredhi ePP, vachisarudza High Melt Strength (HMS) PP. Standard PP ine chimiro chemorekuru chakatsetseka chine hwindo rakamanikana rekugadzirisa, zvichiita kuti ive nyore kudonha kwemasero panguva yekubuda kwefuro. HMS PP, ine dhizaini yayo ine matavi marefu, inopa kunyunguduka kwakasimba kunodiwa kuti mabubbles ari kukura agadzikane, zvichiita kuti furo rive rakafanana, rakavharika.
- Kubva paConcept kuenda kuConcrete: Mafambiro ePrototype Development
Chiumbwa chisati chachekwa, chinhu chinoongororwa zvakasimba uye chinovharwa nechikamu. Ansix Tech inotevedzera kufambira mberi kwakarongeka kunoderedza njodzi yekugadzirwa uye inovimbisa kukura kwedhizaini:
Bvunzo yekusimbisa Unyanzvi (EVT): Mapurojekiti ekutanga anoshanda, anowanzo shandiswa maturusi akadhindwa mu3D kana akapfava, akavakirwa kusimbisa pfungwa huru yekugadzira, kuunganidza, uye mashandiro ekutanga.
Bvunzo reKusimbisa Dhizaini (DVT): Vachishandisa ma prototypes kubva kumaturusi ari pedyo nekugadzirwa, timu inoita bvunzo dzakakwana pasi pemamiriro ezvinhu chaiwo akaedzwa. Chikamu ichi chinoona kuti dhizaini yacho inosangana nezvose zvinodiwa uye mitemo. mitemo.
Bvunzo reKusimbisa Kugadzirwa (PVT)/Bvunzo reKusimbisa Kuwanda (MVT): Iyi nzira yekupedzisira yekugadzira isati yatanga kugadzirwa inosimbisa hurongwa hwese hwekugadzira. Zvikamu zvinogadzirwa pazvishandiso zvekugadzira zvakawanda nemidziyo kusimbisa kuenderana, mwero wegoho, uye kuti chigadzirwa chekupedzisira chagadzirira kuburitswa zvizere.
Maitiro aya akarongwa nematanho akanyatsorongwa ndipo panoshandiswa zvizere pfungwa dzeAnsix Tech dzeDFM (Design for Manufacturing), nekuongorora kuyerera kwemuforoma kuchishanda senzvimbo yakakosha yekuongorora mashandiro edhijitari.
- Dhijitari Twin: Kuongorora Kuyerera Kwemould uye Kunyatsogadzira
Vachishandisa software yepamusoro yekufananidzira yakaita seMoldex3D, mainjiniya eAnsix Tech vanogadzira "dhijitari mbiri" chaiyo yemaitiro ese ekugadzira majekiseni. Kufungidzira uku kwakakosha nekuda kwezvikonzero zvakati wandei:
Kufanotaura nekudzivirira Zvikanganiso: Ongororo iyi inofanotaura matambudziko angangoitika akadai semitsetse yeweld, misungo yemhepo, mavanga ekunyura, uye warpage kare simbi isati yagadzirwa. Kune microfoam, zvakakosha kutevedzera maitiro egasi-polymer solution kuti ufanotaura huwandu hwekupedzisira hwefuro uye kupararira kwechimiro chemasero.
Kugadzirisa Sisitimu Yekubaiwa: Saizi, nzvimbo, uye marongerwo evanomhanya nemagedhi zvinoongororwa nedhijitari kuti zvive nechokwadi chekuti kuzadza kwakaringana. Kuyerera kusina kuenzana kunogona kutungamira mukuwanda kwefuro uye kukanganiswa kwezvikamu. Kutevedzera uku kunobatsira kugadzira masisitimu evanomhanya anochengetedza kudzora tembiricha kwakaringana, zvakakosha pakugadzirisa maitiro efuro.
Kugadzira Dunhu Rekutonhodza: Kusvika 80% yenguva yekutenderera inotonhodza. Simulation inoratidza mashandiro ekupisa kuti igadzire dhizaini yenzira yekutonhodza inoshanda uye yakaenzana. Kutonhodza kwakakodzera kwakakosha kuti microfoam igadzikane chimiro chemasero uye kuwana kugadzikana kwehukuru.
- Kugadzira Moyo: Dhizaini yeFomu uye Kugadzira
Chiumbwa ichi ndicho chinhu chinonyanya kukosha pakudyara mari. Ansix Tech's mold engineering inotarisa pamasystem anovimbisa kururama uye kugara kwenguva refu, kunyanya nekuda kwekugumbura kwemamwe maPP compounds akazadzwa.
Kusarudzwa kweSimbi: Sarudzo yesimbi yeforoma inoenderana nehuwandu hwekugadzira, kuoma kwezvikamu, uye resin. Kune mapurojekiti eMPP anoshanda kwenguva refu, simbi dzepamusoro dzakadai seS136 kana H13 dzakaoma dzinosarudzwa nekuda kwekupenya kwadzo kwepamusoro, kuramba ngura, uye kugona kuchengetedza kushivirira kwakasimba pasi pekupisa. Zvinodiwa zvikuru zvinosanganisira kuyerera kwakanaka kwekuzadza zvikamu zvitete uye kuumbwa kwemakemikari kunoderedza zvikanganiso zvinogona kuitika.
Uinjiniya hweSisitimu Yepakati:
Nzira Dzekutonhodza: Nzira dzekunze dzinotonhodza, dzinotevera chimiro chechikamu, dzinowanzo shandiswa kubvisa kupisa zvakaenzana uye nekukurumidza, zvichideredza nguva yekutenderera uye kuderedza kushushikana kwekupisa.
Sisitimu Yokuburitsa Maburi: Zvichienderana nekuomarara kwezvikamu zvine furo, sisitimu yekuburitsa maburi yakanyatsorongwa ine nzvimbo yakakura yepamusoro (zvishandiso zvemaoko, zvinosimudza chiso chose) yakagadzirirwa kudzivirira kushanduka kwezvikamu kana kucherechedzwa kwenzvimbo panguva yekuburitsa maburi.
Kuburitsa mhepo: Kugadzira furo re microfoam kunogadzira magasi anofanira kubuda. Kuburitsa mhepo pakupera kwekuzadza uye pamitsetse yekuparadzanisa kwakakosha kudzivirira kutsva (dhiziri) uye kuzadza mabhurugwa mapfupi.
- Kugona Maitiro Ekuita: Kugadzira Jekiseni Uye Kugadzirisa
Apa ndipo panosangana sainzi nehunyanzvi. Kugadzira PP microfoam kunopa matambudziko akasiyana ayo mainjiniya eAnsix Tech vane hunyanzvi mukufamba nawo.
Matambudziko Akakosha & Mhinduro:
Kuwana Magadzirirwo Emasero Akafanana: Kusakura kana kupararira kwemasero kusingaenderane kunoita kuti chikamu chacho chisashande zvakanaka. Ansix Tech inodzora izvi kuburikidza nekutarisira zvakanyanya mwero wegesi, tembiricha inonyunguduka, uye chinonyanya kukosha, kumhanya kwejekiseni uye chimiro chekumanikidzwa. Mhinduro yechikamu chimwe chete inofanira kuchengetedzwa kusvika panguva chaiyo iri mugomba.
Hunhu Hwepamusoro ("Silver Streak"): Gasi rinobuda rinogona dzimwe nguva kukonzera mavanga pamusoro. Matanho ekudzivirira anosanganisira kudzora tembiricha chaiyo yemold (kazhinji padivi repamusoro) uye kugadzirisa musanganiswa wegasi-polymer uye kumhanya kwejekiseni.
Kuzadza Zvikamu Zvitete: Musanganiswa wepolymer-gasi unonamira unogona kunetseka kuzadza mbabvu nemadziro matete. Mhinduro dzinosanganisira kugadzira shanduko dzakakodzera dzekukora kwemadziro uye kushandisa simulation kuona nekugadzirisa nzvimbo idzi nekukurumidza.
Kugadzirisa Maitiro Ekubatsira: Chinangwa chikuru cheAnsix Tech chekubatsira vatengi chakavakirwa pano. Vanoshandisa nzira yekuvandudza ine mativi maviri:
Kuderedza Huremu: Nekugadzirisa mwero wefuro, vanowana huwandu hushoma hunodiwa kune zvinodiwa zvechimiro chemushandisi, vachideredza zvakananga kushandiswa kwezvinhu pachikamu chimwe nechimwe.
Kuderedza Mutengo & Kuderedza Nguva Yekushanda: Maitiro epamusoro ekugadzirisa zvinhu munguva chaiyo, seaya anobva kuvatungamiriri veindasitiri anobatanidza simulation neAI ne cloud computing, anomiririra ramangwana riri kufambira mberi neAnsix Tech. Masisitimu aya anogona kugadzirisa ma process parameters nguva nenguva, kuderedza kushandiswa kwemarara nesimba, uye kuderedza nguva yekushanda—zvichishandura zvakananga kuti zvive mutengo wakaderera.
- Mutemo Usingachinji: Kuvimbisa Hunhu
Hunhu hwakanaka paAnsix Tech hunoshanda uye hwakasimba. Sisitimu yavo, inoenderana nemisimboti yeISO 9001, inotanga kare kare kugadzirwa kusati kwaitwa.
Kuongorora Zvinhu Zviri Kuuya: Batch yega yega yePP resin uye furo inoongororwa kuti ionekwe kuti zvinhu zvacho zvinoshanda sei.
Kuongorora Nyaya Yekutanga (FAI): Ongororo yakazara yehukuru uye mashandiro inoitwa pazvikamu zvekutanga kubva muchimiro chitsva kana batch.
Kudzora Maitiro Ekuita Statistical (SPC): Zviyero zvakakosha zvemaitiro (tembiricha, kumanikidzwa, nguva yekutenderera) uye zvikamu zvinotariswa panguva chaiyo uchishandisa masisitimu otomatiki. Chero maitiro ari kunze kwemiganhu yekudzora yakasimba anokonzera chiito chekugadzirisa nekukurumidza.
Kuedzwa Kwekushanda Uye Kugara Kwenguva: Zvikamu zvakapedzwa zvinoedzwa zvinoenderana nekushandiswa kwazvo, kubva pakuongororwa kwekukanganisa uye kumanikidzwa kwekurongedza kusvika pakuchembera kwenguva refu kwekupisa kwezvikamu zvemotokari.
- Chinongedzo Chekupedzisira: Kurongedza uye Kutumira Nekukurumidza
Ichiziva kuti zvikamu zvavo zvinowanzova zvinongedzo zvakakosha mucheni yekupa zvinhu yemutengi weJust-In-Time, Ansix Tech yakagadzirisa zvinhu zvayo mushure mekugadzirwa. Zvikamu zvinoputirwa uchishandisa mapakeji anodzivirira asingachinji, akachena, kana akagadzirwa nemaitiro ekudzivirira kudzivirira kukuvara kana kusvibiswa panguva yekufambisa. Sisitimu yavo yekuronga kugadzirwa yakabatana inobvumira kukurumidza kurongeka, nezvimwe zvikamu zvinowanikwa munguva yekutanga iyo inoisa chiyero chitsva cheindasitiri.
Mhedziso: Kukosha kweUinjiniya, Kupa Kudyidzana
Kugona kwaAnsix Tech kugadzira PP microfoam injection molding kunopfuura kugona kugadzira—ibasa reinjiniya rakazara. Nekudzora zvese zvakakosha kubva pasainzi yepolymer uye simulation yedhijitari kusvika pakugadzira mold nemazvo uye kugadzirisa maitiro akangwara, vanogadzirisa equation huru yekugadzira kwemazuva ano: kupa mashandiro akavandudzwa pamutengo wakaderera.
Munyika iri kuedza kuwana zvigadzirwa zvakareruka, zvakasvibira, uye zvinoshanda zvakanyanya, basa ravo rekushandura polypropylene yakapfava kuita zvinhu zvetekinoroji yepamusoro harisi kungogadzira zvinhu chete; asi riri kuumba ramangwana remaindasitiri. Kune vatengi, kubatana uku kunoshandura kukwikwidzana: zvigadzirwa zviri nani, zvakareruka, uye zvisingadhuri, zvinounzwa kumusika nekukurumidza uye zvakavimbika.
Pazasi pane mifananidzo yezvimwe zvinhu zvakagadzirwa pafekitori yedu yeANSIX TECH uchishandisa tekinoroji yeMUCELL micro-foaming:
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita nePP parts micro-foamed MUCELL injection molding masterbatch raw material, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com
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