PP qhov chaw micro-foamed MUCELL txhaj tshuaj molding masterbatch raw khoom
PP qhov chaw micro-foamed MUCELL txhaj tshuaj molding masterbatch raw khoom
Sab hauv Ansix Tech's Microfoam Revolution: Yuav Ua Li Cas Precision Engineering Rov Txhais Dua Kev Txhaj Tshuaj Molding Rau Yav Tom Ntej Uas Muaj Qhov Sib Tw
Los ntawm Alexandra Chen, Tus Neeg Sau Xov Xwm Txog Kev Lag Luam Qib Siab
Lub Kaum Ob Hlis 5, 2011 | Shenzhen, Suav teb
Nyob rau hauv lub caij nyoog uas kev ua haujlwm zoo thiab kev ruaj khov yog qhov tseem ceeb tshaj plaws, kev hloov pauv ntsiag to tab tom hloov kho lub hauv paus ntawm kev tsim khoom. Nyob rau pem hauv ntej yog Ansix Tech, tus kws tshaj lij hauv polypropylene (PP) microfoam txhaj tshuaj molding, uas nws cov txheej txheem zoo heev hloov cov yas ib txwm mus rau hauv cov khoom siv ua tau zoo uas tib lub sijhawm sib dua, muaj zog dua, thiab pheej yig dua. Qhov kev tshawb nrhiav tob tob no qhia txog yuav ua li cas kev sib xyaw ntawm kev tshawb fawb siab heev, kev sim digital, thiab kev ua kom zoo dua tsis tu ncua xa cov txiaj ntsig tsis muaj qhov kawg rau cov neeg siv khoom thoob plaws hauv kev lag luam tsheb, khoom siv hluav taws xob, thiab kev kho mob.
- Lub Hauv Paus: Kev Tshawb Fawb Txog Cov Khoom Siv Microcellular PP
Txoj kev taug kev tsis yog pib ntawm lub hoobkas, tab sis ntawm theem molecular. PP microfoam, lossis Microcellular Polypropylene (MPP), yog qhov txawv los ntawm nws cov qauv zoo heev, muaj ntau txhiab lab lub npuas sib npaug - txhua qhov me dua 100 microns (nruj me ntsis, txawm tias qis dua 10 microns) - ib cubic centimeter ntawm cov khoom.
Tsis zoo li cov ua npuas dej ib txwm muaj, MPP tsis yog tsuas yog ntxiv cua xwb. Nws cuam tshuam nrog kev tsim cov tshuaj PP ib theem thiab cov kua dej supercritical (xws li carbon dioxide lossis nitrogen) nyob rau hauv qhov kub thiab siab. Thaum cov tshuaj no raug txhaj rau hauv pwm thiab qhov siab poob qis, cov pa roj tawm, ua rau muaj lub ntiaj teb loj heev, tswj tau ntawm cov npuas me me hauv cov polymer.
Cov qauv no muab cov qauv tshwj xeeb uas ua rau MPP yog qhov kev xaiv zoo rau cov khoom tsim:
Ansix Tech txoj kev txawj ntse pib nrog kev xaiv thiab kev tsim cov qib PP kom raug, xaiv High Melt Strength (HMS) PP. Tus qauv PP muaj cov qauv molecular linear nrog lub qhov rais ua haujlwm nqaim, ua rau nws yooj yim rau cov cell tawg thaum lub sijhawm ua npuas dej. HMS PP, nrog nws cov qauv ntev-saw branched, muab cov elasticity yaj uas xav tau los tswj cov npuas loj hlob, ua kom ntseeg tau tias muaj cov qauv ua npuas ncauj kaw.
- Los ntawm Lub Tswv Yim Mus Rau Cov Pob Zeb Ua Los Ntawm Pob Zeb: Cov Qauv Tsim Kho Staircase
Ua ntej ib lub pwm raug txiav, ib qho khoom yuav dhau los ntawm cov txheej txheem kev lees paub uas nruj thiab ua tiav. Ansix Tech ua raws li kev nce qib uas txo qhov kev pheej hmoo ntawm kev tsim kho thiab ua kom muaj kev loj hlob ntawm kev tsim qauv:
Kev Ntsuas Kev Tshawb Fawb Txog Kev Tsim Khoom (EVT): Cov qauv ua haujlwm thawj zaug, feem ntau siv cov cuab yeej luam tawm 3D lossis cov cuab yeej mos, raug tsim los xyuas kom meej lub tswv yim tsim qauv tseem ceeb, kev sib dhos, thiab kev ua tau zoo yooj yim.
Kev Ntsuas Kev Tsim Qauv (DVT): Siv cov qauv los ntawm cov cuab yeej ze rau qib tsim khoom, pab pawg ua qhov kev sim ua tiav hauv qab cov xwm txheej tiag tiag. Theem no ua kom ntseeg tau tias qhov kev tsim qauv ua tau raws li txhua yam kev qhia thiab kev cai lij choj. cov qauv.
Kev Ntsuas Kev Tsim Khoom (PVT) / Kev Ntsuas Kev Ntsuas Loj (MVT): Qhov kev khiav ua ntej tsim khoom zaum kawg no ua pov thawj tag nrho cov txheej txheem tsim khoom. Cov khoom sib xyaw raug tsim los ntawm cov cuab yeej tsim khoom loj thiab cov khoom siv los xyuas kom meej tias qhov sib xws, cov nqi tsim khoom, thiab cov khoom kawg tau npaj txhij rau kev tso tawm tag nrho.
Txoj kev ua tib zoo no yog qhov uas Ansix Tech's DFM (Tsim Rau Kev Tsim Khoom) lub tswv yim raug siv tag nrho, nrog rau kev tshuaj xyuas pwm ua haujlwm ua qhov chaw pov thawj digital tseem ceeb.
- Tus Ntxaib Digital: Kev Tshawb Fawb Txog Kev Nqus Pwm thiab Kev Tsim Qauv Kom Tseeb
Siv cov software simulation siab heev xws li Moldex3D, cov engineers ntawm Ansix Tech tsim ib lub "digital twin" virtual ntawm tag nrho cov txheej txheem txhaj tshuaj molding. Qhov kev simulation no yog qhov tseem ceeb rau ntau yam laj thawj:
Kev Kwv Yees thiab Tiv Thaiv Qhov Tsis Zoo: Qhov kev tshuaj xyuas kwv yees cov teeb meem xws li cov kab vuam, cov qhov cua, cov cim dej, thiab kev sib txhuam ntev ua ntej cov hlau raug txiav. Rau microfoam, nws yog qhov tseem ceeb heev rau kev ua qauv tus cwj pwm ntawm cov kua roj-polymer los kwv yees qhov ceev ntawm cov ua npuas ncauj kawg thiab kev faib tawm ntawm cov qauv cell.
Kev Txhim Kho Lub Tshuab Txhaj Tshuaj: Qhov loj me, qhov chaw, thiab qhov kev teeb tsa ntawm cov khiav thiab cov rooj vag raug hloov kho digitally kom ntseeg tau tias muaj kev sib npaug ntawm kev sau. Kev ntws tsis sib npaug tuaj yeem ua rau cov npuas dej tsis sib npaug thiab qhov chaw tawg. Qhov kev sim no pab tsim cov kab ke khiav kub uas tswj tau qhov kub thiab txias, tseem ceeb rau kev tswj hwm cov tshuaj ua npuas dej.
Tsim Lub Voj Voog Txias: Txog li 80% ntawm lub sijhawm voj voog yog txias. Kev ua qauv qhia txog kev hloov pauv thermal los tsim kom muaj kev teeb tsa channel txias zoo thiab sib xws. Kev txias kom zoo yog qhov tseem ceeb rau microfoam kom ruaj khov cov qauv cellular thiab ua tiav qhov ruaj khov.
- Kev Tsim Kho Lub Plawv: Tsim pwm thiab Kev Tsim Khoom
Cov pwm yog qhov kev nqis peev tseem ceeb tshaj plaws. Ansix Tech txoj kev tsim pwm tsom mus rau cov txheej txheem uas lav qhov tseeb thiab lub neej ntev, tshwj xeeb tshaj yog rau qhov xwm txheej abrasive ntawm qee cov khoom sib xyaw PP.
Kev Xaiv Hlau: Kev xaiv cov hlau pwm yog txiav txim siab los ntawm qhov ntim ntau lawm, qhov nyuaj ntawm qhov, thiab cov resin. Rau cov haujlwm MPP ntev, cov hlau zoo xws li S136 lossis H13 uas tau tawv yog xaiv rau lawv qhov kev ua kom zoo dua, kev tiv thaiv corrosion, thiab muaj peev xwm tswj tau qhov kev kam rau siab hauv qab kev hloov pauv thermal. Cov qauv tseem ceeb suav nrog kev ua haujlwm zoo heev los sau cov ntu nyias thiab cov tshuaj lom neeg uas txo qis qhov tsis zoo.
Kev Tsim Kho Lub Cev Tseem Ceeb:
Cov Kev Txias: Cov kev txias uas ua raws li cov duab ntawm ib feem, feem ntau yog siv los rho tawm cua sov kom sib npaug thiab sai, txo cov sijhawm voj voog thiab txo qis kev ntxhov siab thermal.
Lub Tshuab Tawm: Vim tias qhov tawv tsawg dua ntawm cov ntu ua npuas dej, lub tshuab tawm uas tau xam zoo zoo nrog thaj chaw dav (cov tes tsho tawm, cov nqa tag nrho lub ntsej muag) yog tsim los tiv thaiv qhov deformation lossis cim nto thaum lub sijhawm demolding.
Kev Tso Pa: Kev ua cov khoom siv microfoam tsim cov pa uas yuav tsum tawm mus. Kev tso pa tawm zoo thaum kawg ntawm kev sau thiab raws cov kab sib cais yog qhov tseem ceeb kom tsis txhob kub hnyiab (cov nyhuv diesel) thiab kev sau luv luv.
- Kev Tswj Xyuas Cov Txheej Txheem: Kev Txhaj Tshuaj Molding thiab Kev Txhim Kho
Qhov no yog qhov uas kev tshawb fawb ntsib kev txawj. PP microfoam molding muaj cov teeb meem tshwj xeeb uas Ansix Tech cov kws ua haujlwm txawj ntse ntawm kev taw qhia.
Cov Teeb Meem Tseem Ceeb & Cov Kev Daws Teeb Meem:
Ua tiav cov qauv ntawm lub cell sib xws: Qhov loj me lossis kev faib tawm ntawm lub cell tsis sib xws ua rau qhov khoom tsis muaj zog. Ansix Tech tswj qhov no los ntawm kev tswj hwm qhov ntau npaum li cas ntawm cov roj, qhov kub yaj, thiab qhov tseem ceeb tshaj plaws, qhov ceev ntawm kev txhaj tshuaj thiab qhov siab. Yuav tsum tswj hwm ib qho kev daws teeb meem ib theem kom txog thaum lub sijhawm tseeb hauv qhov.
Qhov Zoo ntawm Qhov Chaw ("Silver Streak"): Cov pa roj uas tawm los qee zaum tuaj yeem ua rau qhov chaw tsis zoo. Cov kev tiv thaiv suav nrog kev tswj qhov kub ntawm pwm kom raug (feem ntau nyob rau sab saud) thiab ua kom zoo dua qhov sib xyaw roj-polymer thiab qhov ceev ntawm kev txhaj tshuaj.
Kev Sau Cov Ntu Nyias: Cov roj polymer uas sib xyaw ua ke tuaj yeem nyuaj rau sau cov tav thiab cov phab ntsa nyias. Cov kev daws teeb meem suav nrog kev tsim cov kev hloov pauv ntawm phab ntsa kom haum thiab siv kev simulation los txheeb xyuas thiab daws cov teeb meem no ua ntej.
Kev Txhim Kho Cov Txheej Txheem Rau Tus Nqi: Ansix Tech lub tswv yim tseem ceeb rau cov neeg siv khoom tau tsim ntawm no. Lawv siv txoj kev txhim kho ob txoj hauv kev:
Txo Qhov Hnyav: Los ntawm kev kho qhov degree ntawm kev ua npuas dej kom zoo, lawv ua tiav qhov ceev tsawg kawg nkaus uas xav tau rau cov kev xav tau ntawm daim ntawv thov, txo qis kev siv khoom ib feem.
Txo Tus Nqi & Lub Sijhawm Ua Haujlwm: Cov qauv kev ua haujlwm zoo tshaj plaws hauv lub sijhawm tiag tiag, zoo li cov uas tshwm sim los ntawm cov thawj coj hauv kev lag luam uas koom ua ke kev simulation nrog AI thiab kev suav huab, sawv cev rau yav tom ntej Ansix Tech tab tom txav mus rau. Cov kab ke no tuaj yeem hloov kho cov txheej txheem sai sai, txo cov khib nyiab thiab kev siv hluav taws xob, thiab txiav lub sijhawm ua haujlwm - txhais tau tias tus nqi qis dua.
- Tus Txheej Txheem Tsis Muaj Kev Sib Tw: Kev Pov Hwm Zoo
Kev zoo ntawm Ansix Tech yog ua ntej thiab muaj zog. Lawv lub kaw lus, ua raws li cov ntsiab cai ISO 9001, pib ua ntej tsim khoom.
Kev Tshawb Xyuas Cov Khoom Siv Tuaj: Txhua pawg ntawm PP resin thiab tus neeg sawv cev ua npuas dej raug kuaj xyuas cov yam ntxwv tseem ceeb kom ntseeg tau tias muaj kev sib xws.
Kev Tshuaj Xyuas Khoom Thawj Zaug (FAI): Kev tshuaj xyuas qhov ntev thiab kev ua haujlwm dav dav yog ua tiav rau thawj qhov los ntawm pwm tshiab lossis pawg tshiab.
Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC): Cov txheej txheem tseem ceeb (kub, siab, lub sijhawm voj voog) thiab qhov loj ntawm qhov khoom raug saib xyuas tam sim ntawd siv cov txheej txheem tsis siv neeg. Txhua qhov sib txawv sab nraud ntawm kev tswj hwm nruj yuav ua rau muaj kev kho tam sim ntawd.
Kev Ntsuas Kev Ua Haujlwm & Kev Ruaj Khov: Cov khoom tiav lawm yuav raug kuaj tshwj xeeb rau kev siv, txij li kev ntsuas kev cuam tshuam thiab kev nias rau kev ntim khoom mus rau kev laus ntev rau cov khoom siv hauv tsheb.
- Qhov Txuas Kawg: Kev Ntim Khoom thiab Kev Xa Khoom Sai
Nkag siab tias lawv cov khoom feem ntau yog cov kev sib txuas tseem ceeb hauv cov khoom siv Just-In-Time ntawm tus neeg siv khoom, Ansix Tech tau ua kom nws cov khoom xa tuaj tom qab tsim khoom yooj yim dua. Cov khoom siv tau ntim siv cov khoom tiv thaiv hluav taws xob, huv si, lossis tsim tshwj xeeb los tiv thaiv kev puas tsuaj lossis kev ua qias tuaj thaum thauj mus los. Lawv lub kaw lus npaj tsim khoom sib xyaw ua ke tso cai rau kev xa khoom sai, nrog rau qee cov khoom txheem muaj nyob rau hauv lub sijhawm ua ntej uas teeb tsa tus qauv tshiab hauv kev lag luam.
Xaus Lus: Tus Nqi Engineering, Kev Xaus Kev Koom Tes
Ansix Tech txoj kev txawj ntse ntawm PP microfoam txhaj tshuaj molding yog ntau tshaj li lub peev xwm tsim khoom - nws yog kev koom tes ua haujlwm engineering. Los ntawm kev tswj hwm tag nrho cov saw hlau muaj nqis los ntawm kev tshawb fawb polymer thiab kev sim digital mus rau kev ua pwm precision thiab kev ua kom zoo dua ntawm cov txheej txheem ntse, lawv daws qhov sib npaug tseem ceeb ntawm kev tsim khoom niaj hnub: xa cov kev ua tau zoo dua ntawm tus nqi tag nrho txo qis.
Hauv lub ntiaj teb uas nrhiav cov khoom sib dua, ntsuab dua, thiab ua haujlwm tau zoo dua, lawv txoj haujlwm hauv kev hloov cov polypropylene uas tsis muaj zog mus ua cov khoom siv thev naus laus zis siab tsis yog tsuas yog tsim cov khoom xwb; nws tab tom tsim lub neej yav tom ntej ntawm kev lag luam. Rau cov neeg siv khoom, kev koom tes txhais tau tias muaj kev sib tw zoo dua: cov khoom zoo dua, sib dua, thiab pheej yig dua, coj mus rau kev ua lag luam nrog kev ntseeg siab thiab ceev.
Hauv qab no yog cov duab ntawm qee cov khoom tsim tawm ntawm peb lub Hoobkas ANSIX TECH siv cov thev naus laus zis MUCELL micro-foaming:
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog PP qhov chaw micro-foamed MUCELL txhaj tshuaj molding masterbatch raw khoom, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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