Mould yeplate yekudzivirira pasi yebhamba rekumashure
Mould yeplate yekudzivirira pasi yebhamba rekumashure
Kunyatsofamba: Maitiro Akaita Ansix Tech Kuchengetedza Mari Mubasa Rakakosha Mould yeMotokari
Kubva paBhuku Rekugadzira Zvinhu Zvakanyatsonaka: Rwendo Mukugadzira Zvinhu Zvakarurama
Munzvimbo dzinokwikwidzana zvikuru dzekutengesa mota, kumanikidzwa kwekupa mhando yepamusoro nemutengo wakaderera hakuperi. Dambudziko iri rinowanzo sangana naro kwete pamutsetse wekubatanidza, asi mukutinhira kwakanyarara kwenzvimbo dzekugadzira majekiseni, uko dhizaini nekugadzirwa kwemold pachayo zvinotungamira mutengo wechikamu chekupedzisira, mhando, uye mashandiro. Purojekiti yazvino yakaitwa naAnsix Tech, inotungamira mukugadzirisa majekiseni ekugadzira majekiseni ekugadzirisa majekiseni, yekugadzira mold yeRear Bumper Lower Guard Plate, inoratidza mutambo uyu wakaoma weinjiniya, sainzi yezvinhu, uye kugadzirisa maitiro. Purojekiti iyi yaisangova yekugadzira mold chete; yaive chiitiko chakakwana muinjiniya yekubatsira, ichiratidza kuti sarudzo dzehunyanzvi kubva pabhodhi rekudhirowa kusvika pasi pefekitori dzinogona kuderedza zvakanyanya mutengo wemuridzi wemutengi pasina kukanganisa kuvimbika kana mashandiro.
Ansix Tech: Nheyo yeUnyanzvi
Nemakore anopfuura makumi maviri eruzivo rwekushandira indasitiri yemotokari, zvemagetsi, uye zvekushandisa pakurapa, Ansix Tech yakavaka mukurumbira wayo pahwaro hwehunyanzvi hwehunyanzvi uye hunyanzvi hunotarisa vatengi. Pfungwa dzekambani iyi dzakadzika mukunzwisisa kuti mold haisi chishandiso chete asi mavambo ekukosha kwechigadzirwa. Maitiro avo akabatanidzwa, anosanganisira dhizaini yemukati, simulation, machine, molding, uye kuvimbisa mhando, anobvumira kushandira pamwe chete uye kutonga kwakasimba padanho rega rega. Kugona uku kubva pakutanga kusvika pakupedzisira kwave kwakakosha kune chirongwa cheRear Bumper Lower Guard Plate, chikamu chinoda kushanda nesimba. mitemo kuti ikwane, ipedzwe, uye igare kwenguva refu mumamiriro ezvinhu akaoma.
Purojekiti: Kuveza Mudziviriri Asingaonekwe
Purati reRear Bumper Lower Guard, rinowanzo tariswa nevatengi vekupedzisira, rinoita basa rakakosha mukufamba kwemotokari, richidzivirira zvikamu zvepasi pemuviri kubva mumarara emugwagwa uye richivandudza kutaridzika zvakanaka. Chikamu ichi chinowanzova chikamu chikuru, chakaita semadziro matete, chinounza matambudziko makuru mukuzadza kwakafanana, kuderedza warpage, uye kuve nechokwadi chekugadzikana kwehukuru. Zvinodiwa nemutengi zvaive zvakajeka: mold yekugadzira yakawanda inokwanisa kuburitsa zvinhu zvinoenderana, mhando yepamusoro yezvikamu, uye mutengo wechikamu chimwe nechimwe waizowedzera kukosha kwemotokari.
Danho 1: Kuisa Hwaro hweDigital - Dhizaini & Simulation
Chirongwa ichi chakatanga neongororo yekushandira pamwe chete yekugadzira-yekugadzira (DFM). Mainjiniya eAnsix Tech vakashanda pamwe chete nechikwata chevagadziri vevatengi kuti vaongorore modhi ye3D yeplate yeguard. Matambudziko angangoitika akadai sekuchinja-chinja kwakakora, makona akapinza anokonzera kushushikana, uye kuderedzwa kwemitengo zvakaonekwa uye kugadziriswa nedhijitari, zvichichengetedza kugadziriswa kunodhura gare gare.
Chinhu chikuru chechikamu ichi chaive chekuongorora kweMold Flow Analysis (DFM) yepamusoro. Vachishandisa software yemhando yepamusoro yekufananidzira, timu iyi yakaedza maitiro ekuumba. Iyi prototyping yedhijitari yakabvumira mainjiniya kufanotaura nekubvisa zvikanganiso simbi isati yachekwa. Ongororo iyi yakagadzirisa nzvimbo yegedhi kuti ive nechokwadi chekuti kuzadza kwakaringana, kuona mitsetse yekuweld inogona kuwanikwa, uye kutevedzera kushanda kwekutonhodza kuderedza nguva yekutenderera. Maparamita akadai sekupisa kwekunyunguduka, kumhanya kwejekiseni, uye kumanikidzwa kwepakeji zvakagadziriswa zvakanaka munzvimbo chaiyo. Chidzidzo che fender yemotokari yakafanana chakaratidza kushanda kwemuenzaniso uyu, uko maparamita akagadziridzwa anosanganisira kupisa kwekunyunguduka kwe235°C uye kupisa kwekunyunguduka kwe35°C zvakaderedza zvakanyanya huremu hwechikamu uye warpage. Iyi nzira ine ruzivo rwedata yakaita kuti dhizaini yekuumbwa ive yakasimba kubva pakutanga.
Chikamu chechipiri: Moyo weNyaya - Kusarudzwa kweZvinhu zvine Hurongwa
Kusarudzwa kwechinhu chacho ndicho chinhu chikuru chinotungamira kushanda uye mutengo. Kune zvikamu zvemotokari zvekunze zvakaita seplate yekudzivirira, chinhu chacho chinofanira kupa chiyero chakanaka chekudzivirira kukuvadzwa, kugadzikana kwemamiriro ekunze, kuomarara, uye kushanda zvakanaka kwemari. Mushure mekuongororwa kwakazara, Ansix Tech yakakurudzira Polypropylene (PP) compound yakasimba (yakagadziriswa).
Polypropylene ndiyo inonyanya kushandiswa pakugadzira mabumper emotokari nezvimwe zvinhu zvine chekuita nayo nekuda kwekusagona kwayo makemikari, hunhu hwayo hwakanaka hwemakanika, uye mutengo wakaderera. Pakushandisa uku, mhando chaiyo, Borealis PP SR552, musanganiswa wakazadzwa ne10% yemaminerari, yakasarudzwa. Iyi mhando yakagadzirwa kuti ishandiswe pazvikamu zvekunze zvemotokari, ichipa kuomarara kwakawedzerwa, kugadzikana kwakagadziridzwa kuti isaparare, uye kupenya kwepamusoro kwependi kana magadzirirwo. Iyo mineral filler inobatsirawo pakuderedza mutengo wezvinhu payuniti imwe neimwe zvichienzaniswa nemapurasitiki asina kuzadzwa kana einjiniya. Nekutsigira iyi mhando yepamusoro asi isingadhuri, Ansix Tech yakachengetedza zvinhu nekukurumidza pasina kukanganisa zvinodiwa zvechikamu.
Danho rechitatu: Kugadzira Chishandiso - Kugadzira Mould & Sarudzo yeSimbi
Nekugadzirwa kwezvikamu nezvinhu zvapera, chinangwa chakachinja pakugadzira mold yaizoipa chimiro. Sisitimu yega yega iri mukati memold yakagadzirwa kuti ive yakanyatsogadzirwa, inogara kwenguva refu, uye inoshanda zvakanaka.
Kusarudzwa kweSimbi: Pakati nepakati pesimbi zvakagadzirwa nesimbi yeP20 yakaomeswa kare, inozivikanwa nekugona kwayo kugadzira zvinhu zvakanaka, kupenya, uye kushanda kwayo nguva dzose. Kune nzvimbo dzinopfekwa zvakanyanya dzakadai semagedhi nemasiraidhi, simbi yeH13 inoshandiswa pakushanda nesimbi inopisa yakashandiswa nekuda kwekuoma kwayo kwakanyanya uye kudzivirira kuneta.
Sisitimu Yokutonhodza: Dhizaini yemugero wekutonhodza wakafanana yakaitwa. Zvichitevera kurongeka kwechikamu ichi zvakanyanya sezvinobvira, sisitimu iyi yakaita kuti kupisa kubviswe nekukurumidza uye zvakaenzana, izvo zvakakosha pakuderedza nguva yekutenderera uye kuderedza kushushikana kunokonzera kudonha kwemvura.
Sisitimu yeRunner & Gate: Sisitimu yerunner inopisa yakashandiswa kubvisa marara ane chekuita nerunner inotonhora. Nzira yerunner ine pin-point yakashandiswa, zvichiita kuti pave nekupwanyika kwakachena uye kupedzisa kwepamusoro panzvimbo yeruner. Nzvimbo dzeruner dzaive dzakanyatso shandiswa zvichibva pakuongorora kwemvura kuti pave nechokwadi chekuti mvura yazara zvakanaka.
Sisitimu Yokuburitsa Maburi: Musanganiswa wemapini eejector, maoko, uye zvinhu zvinosimudza zvinhu zvakagadzirwa zvakanaka kuti zvive nechokwadi chekuti chikamu chikuru, chakaomarara chinogona kubviswa zvakanaka pasina kukanganisa kana kukuvara.
Chikamu chechina: Kubva paDigital kuenda kuFiziki - Kugadzira & Matambudziko
Kushandura modhi yedhijitari yakakwana kuita chishandiso chemuviri kwakaunza matambudziko aitarisirwa. Kugadzira magadzirirwo makuru, akaomarara egomba kwaida michina yeCNC ine mativi mashanu. Kuchengetedza kushivirirana kwakasimba muchimiro chose kwaikosha zvikuru, kunyanya pamitsetse yekuparadzanisa uye michina inotsvedza. Nzvimbo yekugadzira michina yeAnsix Tech, yakashongedzerwa nemidziyo yakanyatsogadzirwa, yakabvumira kuti irambe ichitariswa uye ichigadziriswa.
Dambudziko guru raive rekuona kuti zvikamu zvakatetepa zviri muchiumbwa zvinogara zvakasimba kuti zvikwanise kumira kumanikidzwa kwakanyanya. Izvi zvakagadziriswa nekugadzira mbabvu dzinotsigira zviri muchiumbwa uye kushandisa zvinhu zvakasimba zvesimbi munzvimbo dzine kumanikidzwa kwakanyanya. Rimwe dambudziko raive rekugadzirisa marongerwo enzira yekutonhodza yakatenderedza zvinhu zvakaoma zvepakati, izvo zvakagadziriswa uchishandisa matekiniki epamusoro ekuboorera uye ma baffles kuti atungamirire kuyerera kwemvura inotonhodza zvinobudirira.
Danho rechishanu: Maitiro Ekuumba - Kugadzirisa & Kudzora
Mafambiro ekugadzirisa akatsanangurwa zvakajeka: kuomesa zvinhu → kuumba jekiseni → kubviswa kwezvikamu zverobhoti → mashandiro echipiri (kubvisa tsvina) → kuongororwa kwemhando yepamusoro → kurongedza.
Miedzo yekutanga yakaratidza matambudziko akajairika ekugadzira majekiseni muzvikamu zvikuru: kudonha kudiki uye kuvapo kwezviratidzo zvekunyura pedyo nembabvu dzakakora. Chikwata chakapindura nemaitiro ekugadzirisa akarongwa. Vakagadzirisa maparamita emaitiro - kumhanya kwekuisa jekiseni, chimiro chekumanikidza kwepakeji, uye nguva yekutonhodza - zvichibva padata rechokwadi. Sezvakaonekwa mumapurojekiti akafanana ekugadzirisa, kunyangwe kugadzirisa kudiki, senge nguva chaiyo yekuzadza yemasekondi 3.5, kunogona kuunza shanduko huru muhunhu hwechikamu.
Kushanda zvakanaka uye kudzora mari zvakaiswa muchikamu chino:
Kuderedzwa Kwenguva Yekutenderera: Nekugadzirisa dhizaini yenzira yekutonhodza uye maparamita ekuita, nguva yekutenderera yakaderedzwa ne15%, zvichiwedzera zvakananga mhedzisiro yekugadzira.
Kuderedza Kurasika Kwezvinhu: Kushandisa system yekupisa runner kwakabvisa tsvina yechando. Uyezve, chero chinhu chakagayiwa kubva kusprues nekuraswa chakatarisirwa zvakanaka uye chakashandiswazve mumabasa asina kukosha uko zvinodiwa zvakabvumira.
Kushanda Nesimba: Kutonhodza kwakagadziriswa uye kumhanya kwemhepo zvakaderedza kushandiswa kwesimba pachikamu chimwe nechimwe.
Chikamu 6: Vimbiso yeHunhu - Vimbiso & Kuendesa
Kudzora mhando kwaisava kufunga kwekupedzisira asi kwaive kwakabatana mukati mese. Kuongororwa kweFirst-Article (FAI) kwakaitwa uchishandisa Coordinate Measuring Machine (CMM) kusimbisa chikamu ichi zvichienderana nezvikamu zvese zvakakosha. Munguva yekugadzira, machati ekutonga maitiro ekuverenga (SPC) akaongorora zviyero zvakakosha zvakaita sehuremu hwezvikamu uye zviyero zvakakosha, zvichibvumira kupindira nekukurumidza. Batch yega yega yakaongororwa nemaziso kuti ione kana paine zvikanganiso pamusoro uye kuongororwa kwebasa kuti yakaenzana here.
Pakurongedza, zvinhu zvakagadzirwa nemafuro zvakagadzirwa kuti zvigare zvakanaka mundiro yega yega yekudzivirira, kudzivirira kukwenya kana kushanduka panguva yekufambisa. Kurongedza kwacho kwakagadziridzwawo kuti zvikwanise kurongedza zvinhu, kuwedzera mutoro wemidziyo uye kuderedza mari yekufambisa zvinhu. Kushanda pamwe chete kweAnsix Tech nevanopa zvinhu zvekufambisa zvinhu vakavimbika kwakaita kuti zvinhu zvisvike nekukurumidza uye panguva yakakodzera kumutsetse wekubatanidza wemutengi, zvichipedzisa kukosha kwechinhu.
Mhedziso: Kupa Kukosha, Kuvaka Kuvimba
Kubudirira kwekugadzirwa kwechirongwa cheRear Bumper Lower Guard Plate mold chiratidzo chekuti Ansix Tech inoshandisa nzira dzakasiyana-siyana dzekugadzira majekiseni. Nekushandisa ruzivo rwakadzama muindasitiri, simulation yepamusoro, kusarudza zvinhu zvine chekuita nehurongwa, uye kugadzirisa maitiro asingachinji, vakagadzira kuchengetedza mari yakawanda kune vatengi vavo. Kuchengetedza kwacho hakuna kuwanikwa kuburikidza nekugadzira kona, asi kuburikidza neinjiniya yehungwaru—kusarudza zvinhu zvakakodzera, kugadzira zvinogoneka kugadzirwa, kugadzirisa nguva yekufamba, uye kuderedza marara.
Muindasitiri umo mikana iri mishoma uye mhando isingakurukuriranwe, vadyidzani vakaita seAnsix Tech vanoratidza kuti kukosha uye kuvimbika hazvienderane. Izvi zvinokonzerwa nekuita kwakanyatsorongwa uko sarudzo yega yega, kubva pamhando yesimbi kusvika pakupisa kwechinhu chinotonhodza, inoitwa nechinangwa chekupedzisira: kupa zvikamu zvisina matambudziko zvinokurudzira kubudirira kwevatengi, imwe chete chaiyo panguva.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neRear bumper lower guard plate mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti muite zviroto zvenyu, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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