Mabhurashi eXEBEC ceramic fiber anobva kuJapan

Mabhurashi eXEBEC ceramic fiber anobva kuJapan

 

Ansix Tekinoroji Inochinja Kugadzirwa Kwemabhurashi ECeramic Fiber neInnovative Injection Molding Solutions

Kudyidzana kwakasimba pakati peAnsix Tech neXEBEC yekuJapan kwakagadzirisa patsva kushanda zvakanaka uye kururama mukugadzira mabhurashi epamusoro eceramic fiber, zvichideredza mitengo yezvinhu ne30% uku zvichisangana nekushanda kwakasimba. mitemo.

Nhanganyaya: Kutsanangurazve Maitiro Ekugadzira Akarurama

Munyika ine matambudziko makuru ekugadzira zvinhu nemazvo, uko kunyangwe kusakwana kudiki kunogona kukanganisa kuchengetedzeka kwemuchadenga kana kuvimbika kwemagetsi evatengi, kudyidzana pakati peAnsix Tech neXEBEC yekuJapan kunomiririra danho guru mukugadzirwa kwematurusi epamusoro. Mabhurashi eXEBEC eceramic fiber, anozivikanwa nekugadzira kwawo kwakachinja-chinja achishandisa mafiber eceramic sechinhu chinokwevera, ave akakosha mumaindasitiri akasiyana kubva kumuchadenga kusvika kumagetsi evatengi. Fiber yega yega ine zviuru zvemipendero yekucheka isingaonekwe, ichipa kugona kwekukuya pamusoro pevhu kanosvika ka60 kupfuura mabhurashi enylon echinyakare uku ichiramba ichishanda zvakanaka kusvika yapera zvachose.

 

Ansix Tech, ichishandisa hunyanzvi hwayo hwemakumi maviri emakore mukugadzira majekiseni, ichangobva kupedza chirongwa chekuchinja zvinhu zveXEBEC zvinogadzira mabhurashi akawanda. Kuburikidza nekusarudza zvinhu zvine chekuita nehurongwa, Mould Yepamusoro mainjiniya, uye kugadzirisa mashandiro, Ansix yakaratidza kuti kugadzira kwakasarudzika kunogona kuderedza mitengo zvakanyanya ukuwo kuchivandudza kuvimbika kwechigadzirwa mumashandisirwo eindasitiri ane hunyanzvi.

 

Kunzwisisa XEBEC Ceramic Fiber Brush System

Mabhurashi eXEBEC eceramic fiber anomiririra shanduko huru muhunyanzvi hwekupedzisa pamusoro. Kusiyana nezvishandiso zvechinyakare zvinoshandisa grit particles, mabhurashi aya anoshandisa ceramic fibers dzakagadzirwa neunyanzvi hwebrashi. Fiber yega yega inoshanda sechishandiso chekucheka chinozvivandudza, nezviuru zvemipendero isingaonekwe zvichiramba zvichionekwa bhurashi richipera.

 

Maitiro Ekushanda uye Mashandisirwo:

 

Kubudirira kweKukombama Kwepamusoro: Inogona kusvika pakupera kwepamusoro kwakaenzana neRa=0.1μm (Rz=0.4μm)

 

Kuenderana kwezvinhu: Inoshanda zvakanyanya paaluminium alloys, magnesium alloys, stainless steel, nezvimwe zvinhu zvakaomeswa

 

Mashandisirwo Emaindasitiri: Zvakakosha pakupedzisa zvikamu zvemuchadenga, zvishandiso zvekurapa, masisitimu emotokari, uye zvigadzirwa zvemagetsi zvevatengi (kunyanya macasing emafoni nemakombiyuta)

 

Kugadzirira Kugadzira Otomatiki: Yakagadzirirwa kubatanidzwa zvakanaka munzvimbo dzemichina dzeCNC, machira ekugadzira, maoko erobhoti, uye michina yekupedzisa yakatsaurirwa.

 

Mabhurashi aya anouya nenzira dzakasiyana-siyana, kusanganisira mamodheru akaita seA11-CB100M, A11-CB60M, uye A11-CB40M, akagadzirirwa saizi dzakasiyana dzebasa uye kuoma kwenzvimbo. Tsvagiridzo yakaburitswa muMabhuku eMaterials inosimbisa kushanda kwawo mumabasa akaomarara ekubvisa huswa panzvimbo dzemachining dze-axis mashanu, kunyanya dzealuminium alloys uko nzira dzekushandisa maturusi e-axis akawanda dzinodiwa.

 

Kubva paKugadzira Kusvika paKupa Chitupa: Rwendo Rwakarongwa rweKugadzira

Kugadzira kwaAnsix Tech sisitimu yekuumba majekiseni ezvikamu zvebhurashi zveXEBEC kwakatevera nzira yakaoma yekuisa bhachi, zvichiita kuti chikamu chimwe nechimwe chisvike pazvinodiwa pakugadzira maturusi emuindasitiri. Chirongwa ichi chaisanganisira matanho akati wandei akakosha:

 

Danho reKugadzira uye Kugadzira Zvishandiso: Danho rekutanga iri raisanganisira kuongorora kwakanyatsojeka zvinodiwa neXEBEC pakugadzira. Mainjiniya eAnsix akaongorora kushivirira kwezvikamu, magadzirirwo ezvinhu, uye zvinodiwa pakushanda, vachinyanya kutarisa kudiwa kwemuviri wemabhurashi kwekugadzikana kwakanyanya uye kuramba simba rekutenderera. Maprototype akagadzirwa achishandisa matekiniki ekukurumidza ekushandisa kuti asimbise pfungwa dzekugadzira vasati vazvipira kugadzira zvishandiso.

 

Kusimbiswa Kwekugadzirwa: Munguva iyi, Ansix yakaita bvunzo dzakakwana dzemasampuli ekutanga ekugadzirwa, ichisimbisa kuti zvikamu zvacho zvaisangana nezvinodiwa zvese zvehunyanzvi. Izvi zvaisanganisira kuongororwa kwehukuru, kuyedzwa kwezvinhu, uye kuongororwa kwekukodzera kwekubatanidzwa neXEBEC's ceramic fiber bundles.

 

Chitupa Chekugadzirwa Kwakawanda: Mushure mekusimbiswa kwakakura, chirongwa ichi chakaenderera mberi kusvika padanho rekupedzisira rechitupa. Chikamu ichi chinoratidza maitiro ekusimbisa maindasitiri, akadai seaya akatsanangurwa neANPI, ayo anosanganisira kuongorora kwekutanga, kuyedzwa kwekutevedzera mitemo, kuongororwa kwemafaira, uye pakupedzisira kupa zvitupa zvichibva pamhedzisiro yekuongorora yakabudirira. Saizvozvowo, maitiro ekusimbisa eAnsix aida kusimbiswa zvichienderana nemitemo yepasi rose yekutsungirira kwehukuru uye hunhu hwezvinhu, kunyanya zvakakosha tichifunga kuti kubatanidzwa kwebhurashi kwekupedzisira kunoitika muJapan.

 

Kusarudzwa Kwezvinhu Zvine Hurongwa Kuti Ushande Zvakanaka Uye Kushanda Nemari Zvakanaka

Chimwe chezvinhu zvakakosha zvakapihwa neAnsix Tech kuchirongwa cheXEBEC kwaive kutsanangurwa kwehurongwa hwezvinhu zvepurasitiki zvekushandisa mubhurashi. Nzira dzekusarudza dzakaenzanisa mashandiro ehunyanzvi, kushanda zvakanaka kwekugadzira, uye kugadzirisa mitengo.

Zvichibva pamitemo iyi, mainjiniya eAnsix akaongorora mapolymer akawanda anoshanda zvakanaka. Pakutanga akafungidzirwa kuti ane polyamide (PA) yakasimbiswa negirazi-fiber nekuda kwesimba rayo repamusoro uye kuramba kupisa, asi makemikari epamusoro epolypropylene (PP) ane mineral reinforcement akasarudzwa kuti ashandiswe mumidziyo yakawanda yemabhurashi. Sarudzo iyi yakaratidza kudzikiswa kwemitengo yemagetsi ne25% mumari yezvinhu asi ichiri kusangana nezvinodiwa zvese zvemakanika. Pakushandiswa kwekupisa kwakanyanya, polyphenylene sulfide (PPS) yakatsanangurwa, ichipa kugadzikana kwakanyanya kwekupisa kusvika 220°C.

 

Unyanzvi Hwekugadzira Mould Hwepamusoro: Chinangwa Chekugadzira Zvakanyatsonaka

Kubudirira kwekugadzirwa kwechikamu chemabhurashi cheXEBEC kwakavakirwa pahunyanzvi hwekugadzira mold. Ansix yakashandisa ongororo yemazuva ano yekuyerera kwemold kufanotaura nekugadzirisa matanho ekuzadza, kurongedza, uye kutonhora kwemaitiro ekugadzira jekiseni. Iyi prototyping yechokwadi yakaratidza zvikanganiso zvinogona kuitika senge weld lines, air traps, uye sink marks usati wacheka simbi, zvichideredza zvakanyanya nguva yekugadzirwa uye mutengo.

 

Zvinhu zveCore Mould Design:

Kusarudzwa kweSimbi yeChinomera: Simbi isina ngura yakaomeswa kare (yakaenzana neP20) yakasarudzwa pazvikamu zvakawanda zvechinomera, zvichipa mwero wakakodzera wekushanda, kupenya, uye kuramba kupfeka. Nzvimbo dzakakosha dzinogona kusakara zvakanyanya, dzakadai senzvimbo dzegedhi uye zvikamu zvinotsvedza, dzakashandisa simbi dzechinomera dzakaoma (yakaenzana neH13) nekurapa pamusoro kuti dziwedzere hupenyu hwechinomera.

 

Kugadziriswa kweSisitimu Yekutonhodza: ​​Ansix yakaisa dhizaini yenzira yekutonhodza yakagadziriswa ine musanganiswa wenzira dzakatwasuka uye dzakakanganisika kuti ive nechokwadi chekuti kupisa kwakafanana. Dhizaini iyi yakaderedza nguva yekutenderera neinenge 18% zvichienzaniswa nenzira dzechinyakare dzekutonhodza.

 

Sisitimu yeGating neRunner: Sisitimu yerunner inopisa ine maburi masere anodzorwa ega ega yakaitwa kubvisa marara kubva kumabara anotonhora. Sisitimu iyi yaive negating yevharuvhu yakatevedzana kuti ivandudze mapatani ekuzadza uye kuderedza kushushikana kwemukati muzvikamu zvakaumbwa.

 

Sisitimu Yokuburitsa Maburi: Zvichienderana nechimiro chemuviri wemabhurashi chakaomarara chine zvidimbu zvakachekwa pasi uye zvikamu zvakatetepa, Ansix yakagadzira sisitimu yekuburitsa maburi ine matanho akawanda inosanganisira vanosimudza, mapini akakombama, uye kuburitsa maburi nemhepo kuti ive nechokwadi chekuti chikamu chinobviswa zvakanaka pasina kukanganisa.

 

Kukunda Matambudziko Ekugadzira Nekugadzirisa

Zvikamu zvebhurashi reXEBEC zvakaratidza matambudziko akati wandei ekugadzira aidikanwa mhinduro itsva:

 

Kuomarara Kwekuumba Madziro Matete: Magadzirirwo emuviri wemabhurashi aive nezvikamu zvemadziro matete (zvitete se0.8mm) zvine ukobvu hwakasiyana, zvichigadzira matambudziko ekuzadza nekurongedza zvakafanana. Ansix yakagadzirisa izvi kuburikidza nemuenzaniso wekuyerera kwemuforoma wakavandudza nzvimbo dzegedhi nekumhanya kwejekiseni, zvichiita kuti kuzadza kwakaringana kukwane pasinei nejometri yakaoma.

 

Zvinodiwa Pakuyera Zvikuru: Zvikamu zvebhurashi zvaida kunyatsojeka kwehukuru hwazvo, nekukwanisa kushivirira kwakasimba se ± 0.02mm panzvimbo dzakakosha dzekusangana. Izvi zvaida kwete chete kugadziriswa kwakanyatsojeka kwezvikamu zvechimurenga asiwo kutarisisa kwakanyatsonaka kwezvimiro zvekuumba, kunyanya tembiricha yechimurenga uye mapurofayi ekumanikidza epakeji.

 

Zvinodiwa Pakugadzirisa Zvinhu Zvakasiyana: Zvinhu zvakazadzwa negirazi nezvicherwa zvakasarudzwa kuti zvienderane nezvinodiwa zvakapa matambudziko azvo pakugadzirisa. Zvishandiso zvinokwenya zvakakurumidza kupera kwezvimedu munzvimbo dzinoyerera mvura, zvichiita kuti pave nekurapwa kwakakosha pamusoro pezvinhu zvakakosha zvezvimedu. Pamusoro pezvo, zvinhu izvi zvakaratidza kuyerera kwakaderera kwekunyunguduka zvichienzaniswa nemaresini asina kuzadzwa, zvichida kumanikidzwa kwakanyanya uye tembiricha.

 

Maitiro Ekugadzira Jekiseni Rakagadziriswa: Kushanda Nesimba Uye Kudzora Mari

Ansix yakaisa nzira yekuvandudza mashandiro ekugadzira majekiseni kuburikidza nedata, ichiwana purofiti inoshamisa yekushanda zvakanaka uku ichichengetedza mwero wemhando yepamusoro.

 

Kuderedza Nguva Yekutenderera: Kuburikidza nehunyanzvi hwesainzi hwekuumba hwainyatsodzora kumhanya kwekuisa jekiseni, kumanikidzwa kwepakeji, uye nguva yekutonhodza, Ansix yakaderedza nguva yekutenderera ne22% zvichienzaniswa nekutanga kwekugadzira. Kugadziriswa uku kwakawanikwa uku kuchivandudza mhando yezvikamu kuburikidza nekudzikisa kushushikana kwemukati.

 

Kuvandudzwa Kwekushandisa Simba Zvisina Kuipa: Kubatanidzwa kwemichina yekuumba yeservo-electric uye kugadziriswa kwakanaka kwekupisa kwesystem yehot runner kwakaderedza kushandiswa kwesimba neinenge 30% pachikamu chimwe nechimwe chakagadzirwa.

 

Kuvandudzwa kweKushandiswa kweZvinhu: Kusanganiswa kwetekinoroji yekupisa uye masisitimu ekudzokorodza marara kwakaita kuti kushandiswa kwezvinhu zvipfuure 98%, zvichideredza marara munzvimbo yekugadzira zvinhu isingadhuri.

 

Kuongorora mitengo kunoratidza kukanganisa kwehupfumi kwekugadzirisa uku. Zvichienderana nemamodeli emitengo yekuisa mujekiseni, kugadzirwa kwehuwandu hunobudirira kunoderedza zvakanyanya mari yechikamu chimwe nechimwe. Kunyange zvazvo kugadzirwa kweprototypes kungadhura €21.61 pachikamu chimwe nechimwe, kugadzirwa kwehuwandu hwakagadziriswa kunogona kudzikisa izvi kusvika pa €1.75 pachikamu chimwe nechimwe—kudzikira kwe92%.

 

Kuvimbiswa Kwemhando Yese uye Kukurumidza Kutumira

Ansix yakashandisa sisitimu yekutarisira mhando ine zvikamu zvakawanda inosanganisira maitiro ese ekugadzira. Sisitimu iyi yakatanga nekuongorora zvinhu zviri kuuya, ichiteverwa nekutarisa maparamita emaitiro akakosha mukati mekuita, uye yakapedzisa nekusimbisa zvikamu zvakapedzwa ne100% uchishandisa michina yekuyera (CMM). Nzira dzeStatistical process control (SPC) dzakatevera hunhu hwakakosha, zvichiita kuti zvikwanise kuona nekukurumidza kutsauka kwemaitiro zvisati zvakonzera zvikamu zvisingaenderane.

 

Sisitimu yekurongedza nekutumira yakagadzirwa kuchengetedza zvikamu zvemhando yepamusoro panguva yekufambisa kuenda kunzvimbo dzekuunganidza dzeXEBEC muJapan. Zvishandiso zvefuro zvakagadzirwa nemadziro zvakadzivirira kufamba panguva yekutumira, ukuwo mabhegi ekudzivirira hunyoro aidzivirira zvinhu zvakapfava. Sisitimu yeAnsix yekutakura zvinhu yairatidza nguva chaiyo kubva pakugadzirwa kusvika pakutumira, nenguva dzakajairika dzemazuva makumi maviri nerimwe chete kubva pakuisa odha kusvika pakutumira - ingangoita 40% nekukurumidza kupfuura mwero weindasitiri wezvikamu zvakafanana zvemhando yepamusoro.

 

Ruzivo muIndasitiri uye Kukosha kweVatengi

Unyanzvi hwemakumi maviri emakore hwaAnsix hwekuumba majekiseni hwakaratidza kukosha kukuru mukugadzirisa zvinodiwa zvakaoma zvechirongwa cheXEBEC. Ruzivo rwekambani iyi nezvikamu zvakanyatsonaka zvekushandisa mota, zvekurapa, uye zvemagetsi zvinoshandisa michina rwakapa hwaro hweruzivo rwehunyanzvi rwaishanda zvakananga pakugadzira zvikamu zvemabhurashi.

 

Kukosha kwehupfumi kwakapihwa kuXEBEC kuburikidza nekubatana uku kwakakura. Nekuvandudza kusarudzwa kwezvinhu, Ansix yakaderedza mitengo yezvinhu zvakananga neinenge 25%. Kuburikidza nekuvandudza mashandiro uye kuvandudza mashandiro, mitengo yekugadzira yakaderedzwazve ne15-20%. Zvichida zvakanyanya kukosha, nekuvandudza mhando yezvikamu uye kugara kwenguva refu, Ansix yakabatsira mukudzikira kwenguva yekuunganidza uye kuvandudza kuvimbika kwechigadzirwa chekupedzisira cheXEBEC - kukosha kunosvika muketani yese yekugovera kune vashandisi vemabhurashi e ceramic fiber.

 

Kuderedzwa kwemitengo uku kunonyanya kukosha kana tichitarisa misika yemakambani inokwikwidzana, uko kubvisa maburi zvakanaka uye kupedzisa pamusoro pechinhu kunokanganisa zvakananga kugadzirwa kwechinhu. Tsvagiridzo inosimbisa kuti nzira dzakakodzera dzekukwesha uchishandisa maturusi akaita semabhurashi eXEBEC eceramic fiber dzinogona kuvandudza zvakanyanya kuenderana kwemucheto pazvikamu zvakaoma, kunyanya kana uchishandisa ma lead angles akakodzera panguva yekugadzira multi-axis.

 

Maonero Eramangwana Nezvazvinoreva Muindasitiri

Kubudirira kweprojekiti yekugadzira mabhurashi eXEBEC ceramic fiber kunoratidza kuti hunyanzvi hwekugadzira majekiseni ekugadzira mabhurashi hunogona sei kugadzira mukana wekukwikwidzana mumisika yematurusi emaindasitiri. Sezvo maindasitiri ekugadzira pasi rese achitsvaga kunyatsojeka, kushanda zvakanaka, uye otomatiki, kudiwa kwezvishandiso zvepamusoro zvekupedzisa senge mabhurashi eceramic fiber kucharamba kuchikura.

 

Ansix Tech iri panzvimbo yekutsigira kukura uku kuburikidza nekudyara mari mu tekinoroji yepamusoro yekuumba uye mashandisirwo esainzi yezvinhu. Zvirongwa zvekuvandudza zviripo zvinosanganisira kuwedzera kugadzirisa magadzirirwo enzira dzekutonhodza uchishandisa tekinoroji yekutonhodza yakafanana, kushandiswa kwakawedzerwa kwe "smart molds" dzakashongedzerwa ne sensor kuti dzitarise maitiro panguva chaiyo, uye kutsvaga dzimwe nzira dzekuchengetedza zvinhu dzinochengetedza mashandiro uku dzichideredza kukanganisa kwezvakatipoteredza.

 

Kune vagadziri vari kutsvaga kuvandudza kugona kwavo kupedzisa pamusoro kana kugadzira maturusi ehunyanzvi hwemaindasitiri, kubatana kweAnsix-XEBEC kunopa muenzaniso unofadza wekuti mainjiniya ekushandira pamwe chete uye matekiniki ekugadzira epamusoro anogona sei kugadzira zvigadzirwa zvepamusoro pamitengo yakagadziridzwa. Munzvimbo yekugadzira yepasi rose iri kuwedzera kukwikwidzana, kubatana kwakadaro kunogona kutsanangura chizvarwa chinotevera chekuvandudzwa kwemaindasitiri.

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nemabhurashi eXEBEC ceramic fiber kubva kuJapan, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com

 

#www.ansixtech.com #ansixtech.com #mabhurashi eXEBEC ceramic fiber kubva kuJapan #Ansix mold factory #Ansix injection molding #Ansix mold Ltd #mabhurashi eXEBEC ceramic fiber kubva kuJapan injection mold #Ansix injection mold #XEBEC ceramic fiber brushes kubva kuJapan factory #XEBEC ceramic fiber brushes kubva kuJapan injection molding company #XEBEC ceramic fiber brushes kubva kuJapan injection mold company #Ansix #Ansix molds #Ansix china #Ansix tech china #Ansix tech company #Ansix facotry #Ansix Tech #Ansix molds #Ansix injection molding #Ansix molds #Ansix molds #Ansix molds #Ansix injection molds #Ansix molds XEBEC ceramic fiber brushes kubva kuJapan #Ansix molds factory #XEBEC ceramic fiber brushes kubva kuJapan precision molds #injection factory #XEBEC ceramic fiber brushes kubva kuJapan precision molds #L-shaped medical tumold injection factory #injection molding company #XEBEC ceramic fiber brushes kubva kuJapan injection mold company #XEBEC ceramic fiber brushes kubva kuJapan injection mold company #XEBEC ceramic fiber brushes kubva kuJapan factory #XEBEC ceramic fiber brushes kubva kuJapan mold limited #Ansix mold china #Ansix companies #Ansix company China #XEBEC ceramic fiber brushes from Japan facotry #Ansix Tech #Ansix Tech mold #XEBEC ceramic fiber brushes from Japan injection molding #injection moulding company #Ansix XEBEC ceramic fiber brushes from Japan parts injection mold company #XEBEC ceramic fiber brushes from Japan #XEBEC ceramic fiber brushes from Japan china #XEBEC ceramic fiber brushes from Japan china factory #Ansix moulding companies #Ansix moulding company #XEBEC ceramic fiber brushes from Japan injection moulding facotry #Ansix Tech mold #XEBEC ceramic fiber brushes from Japan precision mold #XEBEC ceramic fiber brushes from Japan plastic injection moulding #ansix plastic mold #ansix mold manufacturing #XEBEC ceramic fiber brushes from Japan parts manufacturing #XEBEC ceramic fiber brushes from Japan injection moulding china #Mabhurashi eXEBEC ceramic fiber kubva kuJapan mold china #china precision mold #mold in China #XEBEC ceramic fiber brushes kubva kuJapan precision mold china #Precision molds #High-precision molds #XEBEC ceramic fiber brushes kubva kuJapan #Injection molds #XEBEC ceramic fiber brushes kubva kuJapan #XEBEC ceramic fiber brushes kubva kuJapan Factory #XEBEC ceramic fiber brushes kubva kuJapan Company #Super Large Injection Mold Factory #Large Tonnage Injection Molding Factory #XEBEC ceramic fiber brushes kubva kuJapan Company #XEBEC ceramic fiber brushes kubva kuJapan Factory #2800T Injection Molding Factory #3000 Ton Injection Molding #4500 Ton Injection Molding Factory #Large Mold Injection Mold #Large Plastic Mold Injection Mold Manufacturer #Large Injection Mold Factory #Plastic Mold Factory #Injection Mold #Plastic Mold