Librashi tsa faeba tsa ceramic tsa XEBEC tse tsoang Japane

Librashi tsa faeba tsa ceramic tsa XEBEC tse tsoang Japane

 

Ansix Theknoloji e Fetola Tlhahiso ea Borashe ba Ceramic Fiber ka Litharollo tse Ncha tsa ho Injection Molding

Tšebelisano-'moho ea maano pakeng tsa Ansix Tech le XEBEC ea Japane e hlalositse bocha bokhoni le ho nepahala tlhahisong ea borashe bo tsoetseng pele ba fiber ea ceramic, e fokotsa litšenyehelo tsa likarolo ka 30% ha e ntse e fihlela ts'ebetso e matla. maemo a tloaelehileng.

Selelekela: Ho Hlalosa Bocha Maemo a Tlhahiso a Nepahetseng

Lefatšeng le nang le mathata a maholo la tlhahiso e nepahetseng, moo esita le ho se phethahale ho honyenyane ho ka behang polokeho ea sefofane kapa botšepehi ba lisebelisoa tsa elektroniki tsa bareki kotsing, tšebelisano-'moho pakeng tsa Ansix Tech le XEBEC ea Japane e emela bohato ba bohlokoa tlhahisong e tsoetseng pele ea lisebelisoa. Liborashe tsa faeba tsa ceramic tsa XEBEC, tse tsejoang ka moralo oa tsona o mocha o sebelisang lifaeba tsa ceramic e le thepa e khorofo, li fetohile tsa bohlokoa liindastering tse tlohang lifofaneng ho ea ho lisebelisoa tsa elektroniki tsa bareki. Faeba ka 'ngoe e na le likarolo tse likete tsa ho seha tse nyenyane haholo, tse fanang ka bokhoni ba ho sila holim'a metsi bo fetang makhetlo a 60 ho feta liborashe tsa nylon tsa setso ha li ntse li boloka ts'ebetso e tsitsitseng ho fihlela li senyeha ka botlalo.

 

Ansix Tech, e sebelisa boiphihlelo ba eona ba lilemo tse mashome a mabeli ba ho etsa li-enject, e sa tsoa qeta projeke ea phetoho bakeng sa likarolo tsa borashe tsa XEBEC tse hlahisang ka bongata. Ka khetho ea thepa ea maano, Hlobo e Tsoetseng Pele boenjiniere, le ntlafatso ea lits'ebetso, Ansix e bontšitse kamoo tlhahiso e ikhethileng e ka fokotsang litšenyehelo haholo ha ka nako e ts'oanang e ntlafatsa ts'epo ea lihlahisoa lits'ebetsong tse rarahaneng tsa indasteri.

 

Ho utloisisa Sistimi ea Brush ea XEBEC Ceramic Fiber

Liborashe tsa XEBEC tsa faeba ea letsopa li emela phetoho ea mohlala theknolojing ea ho qeta bokaholimo. Ho fapana le lisebelisoa tse tloaelehileng tsa ho hula tse itšetlehileng ka likaroloana tsa lehlohlojane tse kentsoeng, liborashe tsena li sebelisa liborashe tsa letsopa tse entsoeng ka boqhetseke tse nang le thepa ea tlhaho ea ho hula. Faeba ka 'ngoe e sebetsa e le sesebelisoa sa ho itšeha se intlafatsang, ka mathoko a likete a manyenyane a pepesitsoeng khafetsa ha borashe bo ntse bo robeha.

 

Litlhaloso tsa Tshebetso le Litšebeliso:

 

Phihlello ea Bokaholimo bo Bobebe: E ka fihlela liphetho tse ntle joalo ka Ra=0.1μm (Rz=0.4μm)

 

Ho lumellana ha thepa: E sebetsa hantle haholo ho li-alloy tsa aluminium, li-alloy tsa magnesium, tšepe e sa hloekang le thepa e fapaneng e thatafalitsoeng

 

Ditshebediso tsa Diindasteri: Tsa Bohlokwa bakeng sa ho phethela dikarolo tsa difofane, disebediswa tsa bongaka, ditsamaiso tsa dikoloi, le di-elektroniki tsa bareki (haholoholo dikheishene tsa di-smartphone le di-laptop)

 

Boitokisetso ba ho Iketsa: E etselitsoe ho kopanngoa ka mokhoa o se nang sekoli litsing tsa machining tsa CNC, li-lathe, matsoho a roboto, le mechini e inehetseng ea ho qeta

 

Liborashe tsena li tla ka mekhoa e mengata, ho kenyeletsoa mehlala e kang A11-CB100M, A11-CB60M, le A11-CB40M, e etselitsoeng boholo bo fapaneng ba mosebetsi le mathata a bokaholimo. Phuputso e phatlalalitsoeng ho Materials journal e tiisa katleho ea tsona ts'ebetsong e rarahaneng ea ho tlosa libomo litsing tsa machining tsa axis tse hlano, haholo-holo bakeng sa lialloy tsa aluminium moo maano a tsela ea lisebelisoa tsa axis tse ngata a hlokahalang.

 

Ho tloha Moralong ho ea ho Setifikeiti: Leeto la Tlhahiso le Hlophisitsoeng

Ntlafatso ea Ansix Tech ea sistimi ea ho enta ea likarolo tsa borashe tsa XEBEC e latetse ts'ebetso e thata ea heke ea mohato, e netefatsang hore karolo ka 'ngoe e fihlela maemo a nepahetseng a hlokahalang bakeng sa lisebelisoa tsa ho phethela tsa indasteri. Morero o ne o akaretsa mekhahlelo e 'maloa ea bohlokoa:

 

Mokhahlelo oa Moralo le Prototype: Mokhahlelo ona oa pele o ne o kenyelletsa tlhahlobo e hlokolosi ea litlhoko tsa moralo oa XEBEC. Baenjiniere ba Ansix ba ile ba hlahloba mamello ea litekanyo, litlhaloso tsa thepa, le litekanyetso tsa ts'ebetso, ba shebane haholo-holo le tlhoko ea 'mele oa borashe bakeng sa botsitso bo ikhethang ba litekanyo le ho hanyetsa matla a potolohang. Li-prototype li ile tsa ntlafatsoa ho sebelisoa mekhoa ea lisebelisoa tse potlakileng ho netefatsa likhopolo tsa moralo pele li itlama ho lisebelisoa tsa tlhahiso.

 

Netefatso ea Tlhahiso: Nakong ena, Ansix e entse liteko tse felletseng tsa lisampole tsa tlhahiso ea pele, e netefatsa hore likarolo li fihlela litlhaloso tsohle tsa tekheniki. Sena se ne se kenyelletsa netefatso ea litekanyo, tlhahlobo ea thepa ea thepa, le liteko tsa ho lekana ha kopano ka liphutheloana tsa faeba tsa ceramic tsa XEBEC.

 

Setifikeiti sa Tlhahiso e Kgolo: Kamora netefatso e batsi, projeke e ile ya tswela pele ho fihlela mohatong wa ho qetela wa setifikeiti. Mokgahlelo ona o bontsha mekgwa e thehilweng ya setifikeiti sa indasteri, jwalo ka e hlalositsweng ke ANPI, e kenyeletsang tlhahlobo ya pele, teko ya ho latela melao, tlhahlobo ya difaele, mme qetellong ho fuwa setifikeiti ho latela diphetho tse atlehileng tsa tlhahlobo. Ka ho tshwanang, tshebetso ya setifikeiti ya Ansix e ne e hloka netefatso kgahlanong le maemo a matjhaba bakeng sa mamello ya boholo le thepa ya thepa, haholoholo ho bohlokwa ka lebaka la hore kopano ya ho qetela ya borashe e etsahala Japane.

 

Khetho ea Thepa ea Leano bakeng sa Tshebetso e Ntle le Bokhoni ba Litšenyehelo

E 'ngoe ea menehelo ea bohlokoa ka ho fetisisa ea Ansix Tech morerong oa XEBEC e ne e le tlhaloso ea maano ea thepa ea polasetiki bakeng sa likarolo tsa borashe. Litekanyetso tsa khetho li ne li leka-lekanya ts'ebetso ea tekheniki, katleho ea tlhahiso, le ntlafatso ea litšenyehelo.

Ho latela maemo ana, baenjiniere ba Ansix ba ile ba hlahloba li-polymer tse 'maloa tse sebetsang hantle. Qalong ho ne ho nahanoa hore polyamide e matlafalitsoeng ka khalase (PA) e matlafalitsoeng ke fiber (fiber) e matlafalitsoeng ke khalase ka lebaka la matla a eona a phahameng le ho hanyetsa mocheso, empa metsoako e tsoetseng pele ea polypropylene (PP) e nang le matlafatso ea diminerale e ile ea khethoa bakeng sa boholo ba li-brush. Qeto ena e ne e emela phokotso ea litšenyehelo tsa maano ea hoo e ka bang 25% litšenyehelong tsa thepa ha e ntse e fihlela litlhoko tsohle tsa mechini. Bakeng sa lits'ebetso tsa mocheso o phahameng, polyphenylene sulfide (PPS) e ile ea boleloa, e fana ka botsitso bo ikhethang ba mocheso ho fihlela ho 220°C.

 

Boenjiniere bo Tsoetseng Pele ba Hlobo: Pelo ea ho Sebetsa ka Nepo

Katleho ea tlhahiso ea likarolo tsa borashe tsa XEBEC e ne e itšetlehile ka boenjiniere bo rarahaneng ba hlobo. Ansix e sebelisitse tlhahlobo ea phallo ea hlobo ea sejoale-joale ho bolela esale pele le ho ntlafatsa mekhahlelo ea ho tlatsa, ho paka le ho pholisa ea ts'ebetso ea ho enta ka ente. Prototyping ena ea sebele e ile ea khetholla liphoso tse ka bang teng tse kang mela ea ho tjheseletsa, maraba a moea le matšoao a ho sinka pele ho seha tšepe, e leng se ileng sa fokotsa nako le litšenyehelo tsa nts'etsopele haholo.

 

Lintho tsa Moralo oa Hlobo ea Bohlokoa:

Khetho ea Tšepe ea Hlobo: Tšepe e sa hloekang e seng e tiile (e lekanang le P20) e khethiloe bakeng sa likarolo tse ngata tsa hlobo, e fanang ka tekanyo e ntle ea ho sebetsa hantle, ho benya le ho hanyetsa ho tsofala. Libaka tsa bohlokoa tse ka senyehang haholo, joalo ka libaka tsa heke le likarolo tse thellang, li sebelisitse litšepe tsa lisebelisoa tse thata (tse lekanang le H13) tse nang le mekhoa ea ho phekola holim'a metsi ho lelefatsa bophelo ba lisebelisoa.

 

Tlhophiso ea Sistimi ea Pholisang: Ansix e kentse tšebetsong moralo o ntlafalitsoeng oa kanale ea pholisang o nang le motsoako oa kanale e otlolohileng le e sa tsitsang ho netefatsa hore ho ntšoa mocheso ka mokhoa o ts'oanang. Moralo ona o fokolitse linako tsa potoloho ka hoo e ka bang 18% ha ho bapisoa le mekhoa e tloaelehileng ea pholisang.

 

Sistimi ea ho phutha le ho phutha: Sistimi ea ho phutha e chesang e nang le li-nozzle tse robeli tse laoloang ka bonngoe e kentsoe tšebetsong ho felisa litšila tsa thepa ho tsoa ho li-cold runners. Sistimi ena e ne e e-na le ho phutha ha li-valve ka tatellano ho ntlafatsa mekhoa ea ho tlatsa le ho fokotsa khatello ea ka hare likarolong tse bōpiloeng.

 

Sistimi ea ho Ntša Mollo: Ka lebaka la sebopeho se rarahaneng sa 'mele oa borashe se nang le li-undercut le likarolo tse tšesaane tse nang le mabota, Ansix e qapile sistimi ea ho ntša mollo ea mekhahlelo e mengata e kenyeletsang li-lifter, li-pin tse kobehileng, le ho ntša mollo ka thuso ea moea ho netefatsa hore karolo e tlosoa ka mokhoa o tšepahalang ntle le ho sotha.

 

Ho Hlōla Mathata a Tlhahiso le Tsamaiso

Likarolo tsa borashe tsa XEBEC li hlahisitse liphephetso tse 'maloa tsa bohlokoa tsa tlhahiso tse hlokang litharollo tse ncha:

 

Ho rarahana ha ho Bopa ka Lebota le Lesesaane: Meralo ea 'mele oa borashe e ne e e-na le likarolo tsa lebota le lesesaane (tse tšesaane joalo ka 0.8mm) tse nang le botenya bo fapaneng, e leng se ileng sa baka liphephetso bakeng sa ho tlatsa le ho paka ka mokhoa o ts'oanang. Ansix e ile ea sebetsana le sena ka ketsiso ea phallo ea hlobo e ileng ea ntlafatsa libaka tsa heke le lebelo la ente, ea finyella ho tlatsa ho leka-lekaneng ho sa tsotellehe jiometri e rarahaneng.

 

Litlhoko tsa Tekanyo e Phahameng ea Tekanyo: Likarolo tsa borashe li ne li hloka ho nepahala ho ikhethang ha litekanyo, ka mamello e tiileng joalo ka ± 0.02mm holim'a libaka tsa bohlokoa tsa ho kopanya. Sena ha sea ka sa hloka feela ho sebetsa likarolo tsa hlobo ka nepo empa hape se ne se hloka taolo e hlokolosi ea liparamente tsa ho bopa, haholo-holo mocheso oa hlobo le liprofaele tsa khatello ea ho paka.

 

Litlhoko tsa Ts'ebetso e Ikhethang ea Thepa: Lisebelisoa tse tletseng khalase le liminerale tse khethiloeng bakeng sa ho leka-lekana ha tsona ha thepa li hlahisitse liphephetso tsa tsona tsa ts'ebetso. Lisebelisoa tse khorofo li ile tsa potlakisa ho senyeha ha hlobo libakeng tsa phallo, tsa hloka mekhoa e khethehileng ea phekolo holim'a likarolo tsa bohlokoa tsa hlobo. Ho feta moo, lisebelisoa tsena li bontšitse phallo e fokotsehileng ea ho qhibiliha ha e bapisoa le li-resin tse sa tlatsoang, tse hlokang khatello e phahameng ea ente le mocheso.

 

Mokhoa o ntlafetseng oa ho Enta ka Ente: Bokgoni le Taolo ea Litšenyehelo

Ansix e kentse tšebetsong mokhoa o tsamaisoang ke data oa ho ntlafatsa ts'ebetso ea ho enta ka ente, e fihlella melemo e ikhethang ea ts'ebetso ha e ntse e boloka litekanyetso tse thata tsa boleng.

 

Phokotso ea Nako ea Potoloho: Ka mekhoa ea saense ea ho bopa e laolang lebelo la ente, khatello ea ho paka le nako ea ho pholisa ka nepo, Ansix e fokolitse nako ea potoloho ka 22% ha e bapisoa le ho matha ha tlhahiso ea pele. Ntlafatso ena e fihletsoe ha e ntse e ntlafatsa boleng ba karolo ka ho fokotsa khatello ea ka hare.

 

Lintlafatso tsa Bokgoni ba Matla: Ho kopanngoa ha mechini ea ho bopa motlakase ea servo-electric le tsamaiso e ntlafalitsoeng ea mocheso ea sistimi ea hot runner ho fokolitse tšebeliso ea matla ka hoo e ka bang 30% ka karolo e hlahisoang.

 

Ntlafatso ea Tšebeliso ea Thepa: Motsoako oa theknoloji ea hot runner le litsamaiso tsa ho sebelisa lintho tse senyehileng o fihletse sekhahla sa tšebeliso ea thepa se fetang 98%, e leng se fokotsang litšila tikolohong ea tlhahiso e nang le litšenyehelo tse tlase.

 

Tlhahlobo ea litšenyehelo e senola tšusumetso ea moruo ea ntlafatso ena. Ho ea ka mehlala ea litšenyehelo tsa ho bopa ka ente, tlhahiso e sebetsang hantle ea bongata e fokotsa litšenyehelo tsa karolo ka 'ngoe haholo. Leha tlhahiso ea li-prototype e ka bitsa €21.61 ka karolo, tlhahiso e ntlafalitsoeng ea bongata e ka fokotsa sena ho fihla ho €1.75 ka karolo - phokotso ea 92%.

 

Netefatso e Felletseng ea Boleng le Phano e Potlakileng

Ansix e kentse tšebetsong sistimi ea taolo ea boleng e nang le mekhahlelo e mengata e akaretsang ts'ebetso eohle ea tlhahiso. Sistimi e qalile ka tlhahlobo ea thepa e kenang, e lateloa ke ho lekola liparamente tsa ts'ebetso tse bohlokoa ts'ebetsong, 'me ea phethoa ka netefatso ea 100% ea likarolo tse felileng ho sebelisoa mechini ea ho lekanya e hokahanyang (CMM). Mekhoa ea taolo ea ts'ebetso ea lipalo-palo (SPC) e ile ea latela litšobotsi tsa bohlokoa, e nolofalletsang ho lemoha kapele ho kheloha ha ts'ebetso pele e fella ka likarolo tse sa lumellaneng.

 

Sistimi ea ho paka le ho tlisa thepa e entsoe ho sireletsa likarolo tse nepahetseng nakong ea ho fetisetsa thepa libakeng tsa kopano tsa XEBEC Japane. Lisebelisoa tsa foam tse ikhethileng tse nang le litlhophiso tsa likoti li ile tsa thibela motsamao nakong ea ho romelloa ha thepa, ha mekotla ea thibelo ea mongobo e ne e sireletsa thepa e nang le hygroscopic. Sistimi ea thepa ea Ansix e fane ka tlhahlobo ea nako ea sebele ho tloha tlhahisong ho isa phanong, ka linako tse tloaelehileng tsa ho etella pele tsa matsatsi a 21 feela ho tloha ha odara e beoa ho isa phanong - hoo e ka bang 40% ka potlako ho feta maemo a indasteri bakeng sa likarolo tse tšoanang tsa ho nepahala.

 

Phihlelo ea Indasteri le Tlhahiso ea Boleng ba Bareki

Tsebo ea lilemo tse mashome a mabeli ea Ansix ea ho etsa li-enjection e ipakile e le ea bohlokoa haholo ho sebetsana le litlhoko tse rarahaneng tsa projeke ea XEBEC. Phihlelo ea k'hamphani ka likarolo tse nepahetseng haholo bakeng sa lits'ebetso tsa likoloi, tsa bongaka le tsa lisebelisoa tsa elektroniki tsa bareki e fane ka motheo oa tsebo ea tekheniki e neng e sebetsa ka kotloloho phephetsong ea tlhahiso ea likarolo tsa borashe.

 

Boleng ba moruo bo tlisitsoeng ho XEBEC ka tšebelisano-'moho ena bo boholo. Ka ho ntlafatsa khetho ea thepa, Ansix e fokolitse litšenyehelo tsa thepa ka ho toba ka hoo e ka bang 25%. Ka ntlafatso ea ts'ebetso le ntlafatso ea bokhoni, litšenyehelo tsa tlhahiso li ile tsa fokotseha ka 15-20%. Mohlomong haholo-holo, ka ho ntlafatsa boleng ba likarolo le botsitso, Ansix e kentse letsoho ho fokotseng nako ea kopano le ho ntlafatsa ts'epo ea sehlahisoa sa ho qetela bakeng sa XEBEC—boleng bo atolohang ho pholletsa le ketane ea phepelo ho basebelisi ba ho qetela ba borashe ba faeba ea ceramic.

 

Phokotso ena ea litšenyehelo e bohlokoa haholo-holo maemong a mebaraka ea indasteri e hlōlisanang, moo ho tlosa litšila ka katleho le ho qeta holim'a metsi ka kotloloho ho amang tlhahiso ea tlhahiso. Lipatlisiso li tiisa hore maano a nepahetseng a ho borasha a sebelisang lisebelisoa tse kang borashe ba faeba ea ceramic ea XEBEC a ka ntlafatsa haholo botsitso ba lehlakore likarolong tse rarahaneng, haholo-holo ha ho sebelisoa likhutlo tse nepahetseng tsa lead nakong ea ho sebetsa ka mechine ea multi-axis.

 

Tebello ea Bokamoso le Litlamorao tsa Indasteri

Katleho ea projeke ea tlhahiso ea borashe ba faeba ea ceramic ea XEBEC e bonts'a kamoo boiphihlelo bo ikhethileng ba ho bopa ka ente bo ka hlahisang monyetla o moholo oa tlholisano mebarakeng ea lisebelisoa tsa indasteri. Ha liindasteri tsa tlhahiso lefatšeng ka bophara li ntse li phehella ho nepahala ho hoholo, bokhoni le boiketsetso, tlhoko ea lisebelisoa tse tsoetseng pele tsa ho qeta joalo ka borashe ba faeba ea ceramic e tla tsoela pele ho hola.

 

Ansix Tech e boemong ba ho tšehetsa kholo ena ka ho tsetela ho tsoelang pele mahlaleng a tsoetseng pele a ho bopa le lits'ebetsong tsa mahlale a thepa. Merero ea hajoale ea nts'etsopele e kenyelletsa ntlafatso e eketsehileng ea meralo ea liteishene tsa ho pholisa ho sebelisoa theknoloji ea ho pholisa e lumellanang, ts'ebeliso e atolositsoeng ea "li-mold tse bohlale" tse nang le sensor bakeng sa ho lekola ts'ebetso ea nako ea sebele, le ho hlahloba mekhoa e meng ea thepa e tsitsitseng e bolokang ts'ebetso ha e ntse e fokotsa tšusumetso ea tikoloho.

 

Bakeng sa bahlahisi ba batlang ho ntlafatsa bokgoni ba bona ba ho qeta bokaholimo kapa ho ntshetsa pele disebediswa tse ikgethang tsa indasteri, tshebedisano ya Ansix-XEBEC e fana ka mohlala o kgahlehang wa kamoo boenjiniere ba tshebedisano mmoho le mekgwa e tswetseng pele ya tlhahiso di ka hlahisang dihlahiswa tse phahameng ka ditjeo tse ntlafetseng. Sebakeng sa tlhahiso ya lefatshe se ntseng se qothisana lehlokoa le ho feta, tshebedisano e jwalo ya mawa e ka hlalosa hantle moloko o latelang wa boqapi ba indasteri.

 

 

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le borashe ba faeba ea ceramic ea XEBEC e tsoang Japane, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, le ho fumana liodara tse kholo 'marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com

 

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