Li-mold tsa polasetiki tse boima tse nang le mosebetsi o boima

Li-mold tsa polasetiki tse boima tse nang le mosebetsi o boima

 

Matla a Boenjiniere: Ansix Theknoloji e Hlalosa Bocha Tlhahiso ea Lipalete tsa Plastiki tse Boima

Foromo e le 'ngoe ea polasetiki e boima e sebetsang ho Ansix Tech e emela lihora tse fetang 1,500 tsa boenjiniere ba ho nepahala le boitlamo ba ho fokotsa litšenyehelo tsa bareki ka ho fihlela ho 30% ka ho ntlafatsa thepa le mekhoa.

 

Lefatšeng la thepa ea lefats'e e nang le litšenyehelo tse kholo, moo thepa e libilione tsa lidolara e tsamaeang letsatsi le letsatsi, pallet e bonolo ke mosebetsi o khutsitseng. Ha liindasteri li ntse li fetoha ho tloha ho lehong ho ea ho litharollo tsa polasetiki tse sebetsang hantle, boenjiniere bo ka morao ho matlotlo ana a bohlokoa bo fetohile saense e rarahaneng. Ansix Tech e eme ka pele phetohong ena, e ikhethile ka ho qapa le ho etsa liforomo tsa ente bakeng sa li-pallet tsa polasetiki tse boima. Bakeng sa lik'hamphani tse sebetsanang le khatello ea ketane ea phepelo, qeto ea ho amohela li-pallet tsa polasetiki ha e sa le taba ea ho tšoarella feela - ke palo ea maano ea litšenyehelo tsohle tsa beng, moo moralo oa hlobo le ts'ebetso ea tlhahiso li laolang boleng ba nako e telele.

 

Mokhoa oa Ansix Tech o qhaqha le ho ntlafatsa phetoho e 'ngoe le e 'ngoe ka mokhoa o hlophisehileng, ho tloha k'hemistri ea polymer ho ea ho geometry ea kanale ea ho pholisa, ho netefatsa hore pallet ea ho qetela ha e matla feela ho lekana ho tšehetsa meroalo e sa fetoheng e fetang liponto tse 5,000 empa hape e hlahisoa ka litšenyehelo tse etsang hore ho amoheloa ka bongata ho khonehe. Kopanyo ena e tebileng ea saense ea thepa, boenjiniere ba ho nepahala, le taolo ea ts'ebetso e hlalosa bocha se ka khonehang liphuthelong tsa indasteri.

 

Morero oa Katleho: DFM le Moralo oa Maano

Leeto la hlobo ea pallet e boima ho Ansix Tech le qala khale pele boloko ba pele ba tšepe bo sehoa. Le qala ka tlhahlobo e felletseng ea Design for Manufacturability (DFM), mohato oa bohlokoa moo meralo ea khopolo-taba e lekoang khatello khahlanong le linnete tsa ho bopa ka ente. Baenjiniere ba sekaseka ka hloko mohlala oa likarolo tsa 3D oa moreki, ba batla likotsi tse ka bang teng tse kang botenya ba lebota bo sa lekanang bo ka bakang matšoao a tebileng a ho sila, likarolo tse rarahaneng haholo tse sitisang ho putlama, kapa likarolo tse tšesaane tse ka 'nang tsa se ke tsa tlala ka botlalo.

 

"Sepheo ke ho 'lokisa ka lekhetlo la pele,'" ho hlalosa moenjiniere e moholo oa Ansix. "Mokhahlelo o se nang sekoli oa DFM ke sesebelisoa sa rona se matla ka ho fetisisa sa ho fokotsa litšenyehelo. E thibela ho hlophisoa bocha ha hlobo ho turang 'me e netefatsa hore ts'ebetso ea tlhahiso e tla ba e tsitsitseng le e sebetsang hantle ho tloha letsatsing la pele." Filosofi ena e tšehetsoa ke mekhoa e thata ea pele ho tlhahiso. Pele tlhahiso efe kapa efe e qala, Ansix e netefatsa ho lumellana ho ntho e 'ngoe le e 'ngoe ho tloha phetolelong ea morao-rao ea litšoantšo tsa likarolo ho ea ho liparamente tsa mantlha tsa tlhahiso joalo ka palo ea cavity, nako ea bophelo ea hlobo, le sebopeho sa motheo sa hlobo.

 

Ho latela DFM, tlhokomelo e fetohela ho meralo ya hlobo ya mantlha. Bakeng sa dipalete tse kgolo, tse ka lekanyang ho feta 48"x40", ho fumana palo ya dikoti ke tekano ya leano.Hlobo ea Lesoba e ka 'na ea khethoa bakeng sa matla a karolo e phahameng le bonolo lits'ebetsong tse boima haholo, ha hlobo ea likoti tse peli kapa tse 'ne e eketsa tlhahiso haholo bakeng sa liodara tse ngata. Moralo oa sistimi ea ho koala lemati le eona ke oa bohlokoa ka ho tšoanang. Hangata Ansix e sebelisa litsamaiso tsa ho hloa tse chesang bakeng sa li-pallet tse kholo ho fokotsa litšila tsa thepa (ha ho na seqhoqho se batang se lokelang ho lahleloa) le ho netefatsa ho tlatsoa ha karolo e kholo ka ho leka-lekana le ka mokhoa o tsitsitseng. Ka nako e ts'oanang, moralo oa sistimi ea ho pholisa o etselitsoe ho netefatsa ho ntšoa ha mocheso ka mokhoa o ts'oanang, e leng ntlha e le 'ngoe e kholo ka ho fetisisa ea ho laola nako ea potoloho le ho thibela ho oa ha likarolo tse kholo joalo, tse bataletseng.

 

Tekanyo ea Thepa: Ho Khetha Li-polymer bakeng sa Tshebetso le Moruo

Bohlokwa ba tshebetso ya palete bo hodima thepa ya yona. Ansix Tech e tataisa bareki ka mokhoa wa ho kgetha mawa, e leka-lekanya ditlhoko tsa mechini kgahlanong le dithibelo tsa tekanyetso. Tekanyetso ya indasteri bakeng sa palete tse boima e potoloha polyethylene e nang le bongata bo phahameng (HDPE) le polypropylene (PP), hangata e matlafatswang ka difaeba kapa diminerale.

 

Polyethylene e nang le Botenya bo Holimo (HDPE): E ananeloa ka lebaka la ho hanyetsa ha eona tšusumetso e ntle, haholo-holo libakeng tse batang, le ho hanyetsa mongobo le lik'hemik'hale ka tsela e phahameng. Ke thepa e sebelisoang haholo bakeng sa li-pallets ha ho etsoa lijo, seno se nooang, le thepa ea meriana moo ho hlatsuoang metsi khafetsa.

 

Polypropylene (PP): E fana ka tekano e ntle haholo ea ho tiea, ho tiea le ho boloka litšenyehelo li le ntle. E na le khanyetso e kholo ea lik'hemik'hale 'me e ka fetoloa habonolo ka lintho tse ling tse eketsang. PP e matlafalitsoeng ke khalase e fana ka ho tiea ho hoholo le bokhoni ba ho jara mojaro, e leng se etsang hore e be e loketseng li-pallet tse ka rokelloang tse lokelang ho jara meroalo e arolelanoang ha nako e ntse e ea.

 

Bokgoni ba Ansix bo kganya ho ntlafatseng sebopeho sa thepa ho fokotsa ditjeo tsa karolo ntle le ho tela tshebetso. Leano la bohlokwa ke kopanyo e bohlale ya dikahare tse sebediswang hape. Ka ho sebedisa ditaolo tse rarahaneng tsa ho bopa, Ansix e ka sebetsana ka botshepehi metswako e nang le peresente e kgolo ya HDPE kapa PP e sebediswang hape kamora diindasteri. Sena ha se fokotse feela ditjeo tsa thepa e tala ka 15-25% empa hape se tsamaisana le dipheo tsa botsitso ba dikhamphani. Ho feta moo, bakeng sa ditshebediso moo matla a feteletseng kapa ho hanyetsa mocheso ho seng bohlokwa, Ansix e ka kgothaletsa ho fetola ho tloha ho resin ya virgin ya maemo a hodimo ho ya ho sehlopha sa kgwebo se boletsweng hantle, e leng se hlahisang poloko e kgolo.

 

Kakaretso ea Papiso ea Li-Polymers tsa Key Pallet

Ho nepahala ha Tšepe: Tlhahiso ea Hlobo le Kopanyo ea Litsamaiso

Hang ha moralo le thepa li notletsoe, hlobo ka boeona e nka sebopeho ho tsoa litšepeng tsa boleng bo holimo. Bakeng sa liforomo tsa pallet, tse lokelang ho mamella lipotoloho tse limilione tlas'a khatello e phahameng le thepa e tlatsitsoeng ka ho khohlela, khetho ea tšepe ke ea bohlokoa. Li-insert tsa mantlha le tsa cavity hangata li etsoa ka mechini ho tsoa litšepeng tsa lisebelisoa tse thatafalitsoeng tse kang P20 kapa H13, tse fanang ka motsoako o motle oa ho khona ho sebetsa, ho benya le ho hanyetsa ho tsofala nako e telele. Bakeng sa thepa e tlatsitsoeng ka khalase e khohlelang haholo, Ansix e ka totobatsa litšepe tse sa hloekang tse thatafalitsoeng kapa ea sebelisa mekhoa e tsoetseng pele ea ho lokisa bokaholimo joalo ka ho eketsa bophelo ba hlobo ka mokhoa o potlakileng.

 

Ts'ebetso ea tlhahiso e sebelisa theknoloji ea morao-rao. Ho sebetsa ka Taolo ea Lipalo ea Khomphutha (CNC) ho etsa mofuta oa mantlha oa sebopeho sa mokatong o ka holimo le o ka tlase oa pallet. Bakeng sa likhopo tse tebileng le likopano tse rarahaneng tsa maoto tse thata hore lisebelisoa tsa ho sila li li fihlelle, Mochini oa ho ntša motlakase (EDM) o sebelisoa ho chesa libopeho tse nepahetseng ka har'a tšepe ho sebelisoa li-electrode tsa koporo kapa graphite. Marang-rang a likanale tsa ho pholisa a chekoa ka mokhoa o bohlale ka mor'a libaka tsa ho bōpela. Ka har'a foromo ea pallet, ho ntlafatsa sistimi ena ke habohlokoa haholo; ho pholisa ka katleho ho ka fokotsa nako ea potoloho ka 30% kapa ho feta, ho fetolela ka kotloloho litšenyehelong tse tlase tsa karolo.

 

Sistimi ea ho ntša pente bakeng sa pallet ke mosebetsi o moholo oa boenjiniere ba mechini. Ka lebaka la sebaka se seholo sa karolo, e ka khomarela hlobo ka matla. Ansix e rala litsamaiso tse matla ka ho sebelisa li-ejector pins tse ngata tse bophara bo boholo le li-ejector tsa matsoho tse behiloeng tlas'a maoto a tšehetso ho sutumelletsa karolo e boima, e tiileng kantle hantle ntle le ho sotha. Likarolo tsohle tse tsamaeang—lipoleiti tsa ejector, li-guide pins le li-bushing—li hahiloe ho latela maemo a indasteri ho netefatsa ts'ebetso e tšepahalang nakong eohle ea hlobo.

 

Ho Tseba Tsamaiso: Ntlafatso ea ho Bopa le Tiisetso ea Boleng

Ha hlobo e phethetswe, tlhokomelo e fetela mochineng wa ho etsa di-injection molding. Mona, baenjiniere ba tshebetso ba Ansix Tech ba tobana le diphephetso tse ikgethang tsa ho etsa di-injection dikarolo tse kgolo, tse nang le mabota a teteaneng. Warpage ke sera se seholo, se bakwang ke ho fokotseha ho sa lekanang ha polasetiki e qhibilihisitsweng e ntse e tiya. Ansix e sebetsana le sena ka fensetere ya tshebetso e ntshetsweng pele ka saense, e laola ka hloko mocheso o qhibilihisitsweng, lebelo la ente, kgatello ya ho paka, mme, ha bohlokwa le ho feta, nako ya ho phodisa.

 

Theknoloji ea morao-rao ea taolo ea ts'ebetso ke lejoe la motheo la ts'ebetso ea bona ea katleho. Litsamaiso tse kang li-sensor tsa khatello ea cavity li lumella baenjiniere ho bona hantle se etsahalang ka har'a hlobo nakong ea thunya e 'ngoe le e 'ngoe. Ho e-na le ho itšetleha ka li-timers kapa liphetoho tsa letsoho, mochini o fetola liparamente ka bohona ho latela liphetoho tsa tlhaho tsa viscosity ea thepa kapa maemo a tikoloho. Mokhoa ona oa "ho bopa saense" o felisa likhakanyo, o fokotsa sekhahla sa lithōle ho ba ka tlase ho 1%, 'me o netefatsa hore pallet e' ngoe le e 'ngoe e tšoana ka boholo.

 

Taolo ea boleng e kentsoe hohle. Litlhahlobo tsa sehlooho sa pele li kenyelletsa liteko tse felletseng tse sebelisang mechini ea ho lekanya e hokahanyang (CMM) ho netefatsa litekanyo tsa bohlokoa joalo ka sebaka sa maoto ka kakaretso, bophahamo ba leoto le ho ba sephara ha mokatong. Nakong ea tlhahiso, litsebi tsa boleng li etsa liphuputso tsa nako le nako, li lekanya boima, li hlahloba botenya ba lebota ka li-gauge tsa ultrasonic, le ho etsa liteko tsa moroalo o senyang holim'a li-pallet tse lisampoleng ho netefatsa ts'ebetso khahlanong le maemo a ASTM kapa a bareki.

 

Ho Fana ka Boleng: Boitlamo ba Ansix Tech ho Phokotso ea Litšenyehelo Tsohle

Filosofi eohle ea ts'ebetso ea Ansix Tech e entsoe ho latela sephetho se le seng sa mantlha: ho eketsa boleng le ho fokotsa litšenyehelo tsohle tsa beng ba bareki. Sena ha se finyelloe ka mekhoa e mekhutšoanyane empa ka boenjiniere bo bohlale mohatong o mong le o mong.

 

Phokotso ea Litšenyehelo tsa Thepa: Ka ho tšehetsa tšebeliso ea metsoako e sebelisitsoeng hape e entsoeng ka boenjiniere le ho khetha sehlopha sa resin se theko e tlaase ka ho fetisisa bakeng sa ts'ebeliso, Ansix e hlasela ka ho toba phetoho e kholo ka ho fetisisa ka karolo ea litšenyehelo - thepa e tala.

 

Bokgoni ba Ts'ebetso: Hlobo e ntlafalitsoeng e nang le sistimi e ntle ea ho pholisa le ho ntša metsi ka matla e ka fokotsa metsotsoana ea bohlokoa potolohong e 'ngoe le e 'ngoe. Karolong e nang le potoloho ea metsotsoana e 90, ho e fokotsa ho fihlela metsotsoana e 75 ho eketsa tlhahiso ka 20%, ho jala litšenyehelo tse tsitsitseng holim'a li-unit tse ngata le ho fokotsa litšenyehelo ka pallet ka mokhoa o makatsang.

 

Ho Tšepahala le Nako ea ho Sebetsa: Hlobo e entsoeng ka hloko le e entsoeng ka hloko e na le mathata a fokolang 'me e hloka tlhokomelo e fokolang. Sena se eketsa nako ea tlhahiso bakeng sa moetsi oa hlobo, se thibela tieho e turang le ho netefatsa hore moreki oa ho qetela o tla fihla ka nako.

 

Sephetho ke tlhahiso e matla ea boleng. Joalokaha ho tlalehiloe lithutong tsa linyeoe tsa indasteri, mokhoa o hlophisitsoeng oa ntlafatso ea ts'ebetso o ka hlahisa poloko e makatsang. Moetsi e mong o tlalehile ho boloka chelete e fetang $250,000 selemo le selemo morerong o le mong ka ho fokotsa litšila, ho khutsufatsa linako tsa potoloho, le ho fokotsa litšenyehelo tsa basebetsi ka boiketsetso le botsitso bo betere ba ts'ebetso. Ena ke boemo ba boleng boo Ansix Tech e bo hahang ho hlobo e 'ngoe le e 'ngoe ea pallet e boima.

 

Mehleng ena e hlalosoang ke liketane tsa phepelo tse matla le tse sebetsang hantle, meralo ea motheo e tšehetsang thepa e ntse e ntlafatsoa haholo. Phetoho ho ea ho li-pallet tsa polasetiki tse sebetsang hantle, tse susumetsoang ke ho tšoarella ha tsona, bohloeki le ho lumellana ha tsona ka boiketsetso, ke ea bohlokoa phetohong ena. Likhamphani tse kang Ansix Tech ke tsona tse thusang phetoho ena, tse fanang ka eseng sesebelisoa feela, empa le sistimi ea tlhahiso e entsoeng ka botlalo.

 

Ka ho tseba ho kopana ha mahlale a polymer, ho etsa hlobo ka nepo, le taolo e tsoetseng pele ea ts'ebetso, Ansix e fana ka ho fetang hlobo - e fana ka monyetla oa tlholisano. Boitlamo ba bona ba ho leleka litšenyehelo ha ba ntse ba kenya ts'epo bo netefatsa hore bareki ba tsetela eseng feela sehlahisoa, empa le tharollong ea nako e telele e matlafatsang ts'ebetso ea bona ho tloha mokatong oa polokelo ho ea holimo. Lefatšeng le hlokang boiteko la thepa e boima, ke eona tlhaloso ea boleng.

 

 

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le dibopeho tsa polasetiki tse boima, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ya hao hore e be nnete, re o lumelle ho phethahatsa ditoro tsa hao, mme re fumane diotara tse kgolo mmarakeng. Tlhahisoleseding ya rona ya ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO wa rona, poso ho: stephen@ansixtech.com

 

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