Cov pwm yas pallet hnyav

Cov pwm yas pallet hnyav

 

Lub Zog Engineering: Ansix Tech Rov Txhais Dua Lub Tuam Txhab Yas Pallet Uas Muaj Hnyav

Ib lub pwm yas pallet hnyav ntawm Ansix Tech sawv cev rau ntau dua 1,500 teev ntawm kev tsim kho kom raug thiab kev cog lus los tsav cov nqi rau cov neeg siv khoom txog li 30% los ntawm kev tsim kho tshiab ntawm cov khoom siv thiab cov txheej txheem.

 

Hauv lub ntiaj teb kev thauj mus los thoob ntiaj teb uas muaj kev pheej hmoo siab, qhov twg ntau txhiab lab daus las hauv cov khoom thauj txhua hnub, lub pallet me me yog ib qho khoom siv ua haujlwm ntsiag to. Raws li kev lag luam hloov pauv ntawm ntoo mus rau cov kev daws teeb meem yas ua tau zoo, kev tsim kho tom qab cov khoom tseem ceeb no tau dhau los ua kev tshawb fawb zoo heev. Ansix Tech sawv ntawm qhov kev hloov pauv no, tshwj xeeb hauv kev tsim qauv thiab tsim cov pwm txhaj tshuaj rau cov pallets yas hnyav. Rau cov tuam txhab uas tab tom nrhiav kev nyuaj siab ntawm cov khoom xa tuaj, qhov kev txiav txim siab los txais yuav cov pallets yas tsis yog hais txog kev ruaj khov xwb - nws yog kev suav lej ntawm tag nrho cov nqi ntawm kev muaj, qhov twg pwm tsim thiab cov txheej txheem tsim khoom txiav txim siab tus nqi mus sij hawm ntev.

 

Ansix Tech txoj kev siv tshuab ua kom txhua yam khoom siv tau zoo, txij li cov tshuaj polymer mus txog rau cov qauv ntawm cov kav dej txias, kom ntseeg tau tias lub pallet kawg tsis yog tsuas yog muaj zog txaus los txhawb cov khoom siv uas hnyav tshaj 5,000 phaus xwb tab sis kuj tsim tawm ntawm tus nqi uas ua rau kev siv ntau yam ua tau. Kev sib xyaw ua ke ntawm cov khoom siv, kev tsim khoom kom raug, thiab kev tswj cov txheej txheem no yog kev txhais dua tshiab txog yam uas ua tau hauv kev ntim khoom lag luam.

 

Daim Qauv Qhia Txog Kev Ua Tau Zoo: DFM thiab Kev Tsim Qauv Tswv Yim

Txoj kev taug kev ntawm cov pwm pallet hnyav ntawm Ansix Tech pib ntev ua ntej thawj lub thaiv hlau raug txiav. Nws pib nrog kev tshuaj xyuas Kev Tsim Khoom Siv (DFM) tag nrho, ib theem tseem ceeb uas cov qauv tsim theoretical raug kuaj xyuas qhov tseeb ntawm kev txhaj tshuaj molding. Cov kws ua haujlwm ua tib zoo tshuaj xyuas tus neeg siv khoom 3D qhov qauv, nrhiav cov teeb meem xws li cov phab ntsa tuab tsis sib npaug uas yuav ua rau muaj cov cim dej loj, cov yam ntxwv nyuaj dhau uas cuam tshuam kev rhuav tshem, lossis cov ntu nyias uas yuav tsis puv tag.

 

"Lub hom phiaj yog 'ua kom raug thawj zaug,'" piav qhia ib tug kws ua haujlwm laus Ansix. "Ib theem DFM zoo tshaj plaws yog peb lub cuab yeej muaj zog tshaj plaws rau kev tswj tus nqi. Nws tiv thaiv kev ua haujlwm pwm kim thiab ua kom cov txheej txheem tsim khoom yuav ruaj khov thiab ua haujlwm tau zoo txij li hnub thawj zaug." Lub tswv yim no tau txhawb nqa los ntawm cov txheej txheem ua ntej tsim khoom. Ua ntej kev tsim khoom pib, Ansix ua kom ntseeg tau tias txhua yam sib phim los ntawm cov qauv tshiab tshaj plaws ntawm cov duab kos rau cov qauv tsim khoom tseem ceeb xws li tus lej qhov, lub neej pwm, thiab cov qauv pwm tseem ceeb.

 

Tom qab DFM, qhov kev tsom mus rau qhov kev tsim pwm tseem ceeb. Rau cov pallets loj, uas tuaj yeem ntsuas ntau dua 48 "x 40", kev txiav txim siab tus naj npawb ntawm cov qhov yog qhov sib npaug zoo. Ib qho-Pwm Cavity tej zaum yuav raug xaiv rau qhov siab tshaj plaws ntawm lub zog thiab yooj yim hauv cov ntawv thov ultra-hnyav-duty, thaum ob lossis plaub-cavity pwm ua rau muaj txiaj ntsig zoo rau cov xaj ntau. Kev tsim qauv ntawm lub kaw lus gating kuj tseem ceeb heev. Ansix feem ntau siv cov txheej txheem khiav kub rau cov pallets loj kom txo cov khoom pov tseg (tsis muaj tus khiav txias pov tseg) thiab xyuas kom meej tias muaj kev sib npaug, sib xws ntawm qhov loj. Tib lub sijhawm, qhov kev teeb tsa ntawm lub kaw lus txias yog simulated los lav qhov sib xws ntawm cov cua sov, uas yog qhov tseem ceeb tshaj plaws hauv kev tswj lub sijhawm voj voog thiab tiv thaiv kev sib tsoo hauv cov khoom loj, tiaj tus.

 

Cov Qauv Khoom Siv: Xaiv Cov Polymers rau Kev Ua Haujlwm thiab Kev Lag Luam

Lub plawv ntawm kev ua tau zoo ntawm lub pallet yog nyob rau hauv nws cov khoom siv. Ansix Tech coj cov neeg siv khoom los ntawm cov txheej txheem xaiv tswv yim, sib npaug cov kev xav tau kho tshuab tawm tsam cov kev txwv ntawm cov peev nyiaj. Tus qauv kev lag luam rau cov pallets hnyav-ua haujlwm tig ib puag ncig high-density polyethylene (HDPE) thiab polypropylene (PP), feem ntau txhawb nqa nrog cov fibers lossis cov minerals.

 

Polyethylene Uas Muaj Zog Heev (HDPE): Muaj nqis rau nws txoj kev tiv taus kev cuam tshuam zoo heev, tshwj xeeb tshaj yog nyob rau hauv qhov chaw txias, thiab kev tiv taus dej noo thiab tshuaj lom neeg zoo heev. Nws yog cov khoom siv rau cov pallets hauv kev ua zaub mov, dej haus, thiab kev xa khoom tshuaj uas muaj kev ntxuav ntau zaus.

 

Polypropylene (PP): Muaj qhov sib npaug zoo kawg nkaus ntawm kev tawv, kev tawv, thiab kev siv nyiaj tsim nyog. Nws muaj kev tiv thaiv tshuaj lom neeg zoo thiab tuaj yeem hloov kho tau yooj yim nrog cov khoom ntxiv. PP uas ua los ntawm iav fiber muab kev tawv thiab lub peev xwm thauj khoom ntau dua, ua rau nws zoo tagnrho rau cov pallets uas tuaj yeem khaws cia uas yuav tsum tau dais cov khoom thauj faib tawm raws sijhawm.

 

Ansix txoj kev txawj ntse ci ntsa iab hauv kev ua kom zoo dua cov khoom siv sib xyaw kom txo tau tus nqi ntawm ib feem yam tsis muaj kev txo qis kev ua tau zoo. Ib qho tswv yim tseem ceeb yog kev sib xyaw ua ke ntawm cov khoom siv rov ua dua tshiab. Los ntawm kev siv cov kev tswj hwm molding zoo, Ansix tuaj yeem ua cov khoom sib xyaw uas muaj feem pua ​​​​​​ntawm cov khoom siv rov ua dua tshiab HDPE lossis PP tom qab kev lag luam. Qhov no tsis yog tsuas yog txo cov nqi khoom siv raw los ntawm 15-25% tab sis kuj sib haum nrog cov hom phiaj kev ruaj khov ntawm cov tuam txhab. Ntxiv mus, rau cov ntawv thov uas lub zog hnyav lossis kev tiv taus cua sov tsis tseem ceeb, Ansix tuaj yeem pom zoo hloov ntawm cov resin qib siab mus rau qib lag luam zoo, tsim kev txuag nyiaj ntau.

 

Kev Txheeb Xyuas Sib Piv ntawm Cov Khoom Siv Pallet Tseem Ceeb

Kev Ua Kom Tseeb Hauv Hlau: Kev Tsim Khoom Pwm thiab Kev Sib Koom Tes Hauv Tshuab

Thaum tus qauv tsim thiab cov khoom siv raug xauv lawm, lub pwm nws tus kheej yuav zoo li cov hlau zoo tshaj plaws. Rau cov pwm pallet, uas yuav tsum tau nyiaj ntau lab lub voj voog nyob rau hauv qhov siab siab thiab cov khoom siv abrasive puv, kev xaiv hlau yog qhov tseem ceeb. Cov ntxig rau hauv plawv thiab qhov feem ntau yog tshuab los ntawm cov hlau cuab yeej ua ntej-hardened xws li P20 lossis H13, uas muab kev sib xyaw ua ke zoo heev ntawm kev siv tshuab, kev txhuam kom zoo, thiab kev tiv thaiv kev hnav mus sij hawm ntev. Rau cov khoom siv iav abrasive heev, Ansix tuaj yeem teev cov hlau stainless hlau hardened lossis siv cov kev kho mob saum npoo av zoo li nitriding kom ntev lub neej pwm exponentially.

 

Cov txheej txheem tsim khoom siv cov thev naus laus zis tshiab tshaj plaws. Kev siv tshuab computer Numerical Control (CNC) machining tsim cov qauv tseem ceeb ntawm lub pallet sab saum toj thiab hauv qab. Rau cov tav sib sib zog nqus thiab cov ceg sib dhos uas nyuaj rau cov cuab yeej milling ncav cuag, Electrical Discharge Machining (EDM) yog siv los hlawv cov duab meej rau hauv cov hlau siv tooj liab lossis graphite electrodes. Lub network ntawm cov channel txias tom qab ntawd raug tho qhov zoo tom qab cov pwm molding. Hauv lub pwm pallet, kev ua kom zoo dua qhov system no yog qhov tseem ceeb; kev txias zoo tuaj yeem txo lub sijhawm voj voog los ntawm 30% lossis ntau dua, txhais tau ncaj qha rau cov nqi qis dua.

 

Lub tshuab ejection rau lub pallet yog ib qho kev ua tiav ntawm kev tsim kho tshuab. Muab qhov chaw loj ntawm qhov chaw, nws tuaj yeem lo rau pwm. Ansix tsim cov tshuab ruaj khov siv ntau lub ejector pins loj thiab lub tes tsho ejectors tso rau hauv qab taw txhawb nqa kom thawb qhov hnyav, tawv tawm du thiab tsis muaj kev cuam tshuam. Txhua yam khoom txav mus los - ejector phaj, guide pins, thiab bushings - raug tsim los rau cov qauv kev lag luam kom ntseeg tau tias kev ua haujlwm txhim khu kev qha thoob plaws lub neej pwm tag nrho.

 

Kev Tswj Xyuas Cov Txheej Txheem: Kev Txhim Kho Molding thiab Kev Ntsuam Xyuas Zoo

Thaum lub pwm ua tiav lawm, qhov kev tsom mus rau lub tshuab txhaj tshuaj molding. Ntawm no, Ansix Tech cov kws ua haujlwm txheej txheem ntsib cov teeb meem tshwj xeeb ntawm kev txhaj tshuaj cov khoom loj, tuab-phab ntsa. Warpage yog qhov sib tw tseem ceeb, tshwm sim los ntawm kev sib ntswg tsis sib xws thaum cov yas yaj khov. Ansix teb qhov no los ntawm lub qhov rais txheej txheem tsim los ntawm kev tshawb fawb, ua tib zoo tswj qhov kub yaj, qhov ceev txhaj tshuaj, lub siab ntim khoom, thiab, qhov tseem ceeb tshaj plaws, lub sijhawm txias.

 

Cov thev naus laus zis tswj cov txheej txheem niaj hnub no yog lub hauv paus tseem ceeb ntawm lawv txoj kev tsav tsheb ua haujlwm tau zoo. Cov txheej txheem zoo li cov ntsuas qhov siab tso cai rau cov engineers pom tseeb tias muaj dab tsi tshwm sim hauv pwm thaum txhua qhov txhaj tshuaj. Tsis txhob cia siab rau lub sijhawm lossis kev hloov kho tes, lub tshuab hloov kho cov kev teeb tsa kom suav nrog qhov sib txawv ntawm cov khoom siv viscosity lossis cov xwm txheej ib puag ncig. Txoj hauv kev "kev pwm tshawb fawb" no tshem tawm kev kwv yees, txo cov nqi pov tseg kom qis dua 1%, thiab ua kom txhua lub pallet zoo ib yam.

 

Kev tswj xyuas zoo muaj nyob thoob plaws. Kev tshuaj xyuas thawj zaug suav nrog kev tshuaj xyuas tag nrho siv cov tshuab ntsuas sib koom ua ke (CMM) los txheeb xyuas qhov loj me tseem ceeb xws li qhov chaw tag nrho, qhov siab ntawm ceg, thiab qhov tiaj tiaj ntawm lub lawj. Thaum lub sijhawm tsim khoom, cov kws tshaj lij zoo ua kev tshuaj xyuas tsis tu ncua, ntsuas qhov hnyav, kuaj xyuas qhov tuab ntawm phab ntsa nrog cov ntsuas ultrasonic, thiab ua qhov kev sim thauj khoom puas tsuaj ntawm cov pallets kuaj kom paub tseeb tias ua tau raws li ASTM lossis cov qauv tshwj xeeb ntawm cov neeg siv khoom.

 

Kev Muab Tus Nqi: Lub Ansix Tech Cog Lus Rau Kev Txo Tus Nqi Tag Nrho

Ansix Tech lub tswv yim ua haujlwm tag nrho yog tsim los ntawm ib qho txiaj ntsig tseem ceeb: ua kom muaj txiaj ntsig zoo tshaj plaws thiab txo tus nqi tag nrho ntawm kev muaj rau cov neeg siv khoom. Qhov no tsis yog ua tiav los ntawm kev luv luv tab sis los ntawm kev tsim kho ntse ntawm txhua theem.

 

Txo Tus Nqi Khoom Siv: Los ntawm kev txhawb nqa kev siv cov khoom sib xyaw ua dua tshiab thiab xaiv cov qib resin pheej yig tshaj plaws rau daim ntawv thov, Ansix ncaj qha tawm tsam qhov sib txawv loj tshaj plaws hauv ib feem ntawm tus nqi - cov khoom siv raw.

 

Kev Ua Haujlwm Zoo: Ib lub pwm zoo tshaj plaws nrog lub kaw lus txias zoo tshaj plaws thiab kev rho tawm zoo tuaj yeem txo cov sijhawm muaj nqis ntawm txhua lub voj voog. Rau ib feem nrog lub voj voog 90-thib ob, txo nws mus rau 75 vib nas this ua rau cov zis ntau ntxiv 20%, faib cov nqi ruaj khov rau ntau chav thiab txo qis tus nqi ib pallet.

 

Kev Ntseeg Tau thiab Lub Sijhawm Ua Haujlwm: Ib lub pwm uas tsim thiab ua tiav zoo yuav muaj kev puas tsuaj tsawg dua thiab yuav tsum tau saib xyuas tsawg dua. Qhov no ua rau lub sijhawm ua haujlwm ntau tshaj plaws rau tus neeg ua pwm, tiv thaiv kev ncua sijhawm kim thiab ua kom xa khoom raws sijhawm rau cov neeg siv khoom kawg.

 

Qhov tshwm sim yog ib qho txiaj ntsig zoo. Raws li tau sau tseg hauv kev tshawb fawb txog kev lag luam, kev siv txoj hauv kev zoo tshaj plaws los ua kom cov txheej txheem zoo dua tuaj yeem ua rau muaj kev txuag nyiaj ntau heev. Ib lub chaw tsim khoom tau tshaj tawm tias txuag tau ntau dua $ 250,000 txhua xyoo rau ib qho project los ntawm kev txo cov khoom pov tseg, luv lub sijhawm voj voog, thiab txo cov nqi zog ua haujlwm los ntawm kev siv tshuab thiab kev ruaj khov ntawm cov txheej txheem. Qhov no yog qib ntawm tus nqi Ansix Tech tsim rau hauv txhua lub pwm pallet hnyav.

 

Nyob rau hauv lub caij nyoog uas txhais los ntawm cov saw hlau muaj zog thiab ua haujlwm tau zoo, cov khoom siv uas txhawb nqa kev xa khoom tab tom hloov kho kom zoo heev. Kev hloov mus rau cov yas pallets ua haujlwm tau zoo, tsav los ntawm lawv cov kev ua haujlwm ruaj khov, kev huv huv, thiab kev sib raug zoo ntawm automation, yog qhov tseem ceeb rau qhov kev hloov pauv no. Cov tuam txhab zoo li Ansix Tech yog cov neeg ua haujlwm ntawm qhov kev hloov pauv no, tsis yog tsuas yog muab cov cuab yeej xwb, tab sis kuj yog lub kaw lus tsim khoom tiav.

 

Los ntawm kev paub txog kev sib tshuam ntawm kev tshawb fawb polymer, kev ua pwm precision, thiab kev tswj cov txheej txheem siab heev, Ansix muab ntau tshaj li pwm - nws muab qhov zoo dua rau kev sib tw. Lawv txoj kev cog lus los tsav tsheb tawm tus nqi thaum muab kev ntseeg siab ua kom ntseeg tau tias cov neeg siv khoom tsis yog tsuas yog nqis peev rau hauv cov khoom xwb, tab sis kuj nyob rau hauv kev daws teeb meem mus sij hawm ntev uas txhawb nqa lawv cov haujlwm txij li hauv pem teb tsev rau khoom mus txog. Hauv lub ntiaj teb xav tau ntawm kev thauj khoom hnyav, qhov ntawd yog lub ntsiab lus ntawm tus nqi.

 

 

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog cov pwm yas pallet hnyav, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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