Botlolo ea lesea ea PPSU ea mohato o le mong hlobo ea ho bopa
Botlolo ea lesea ea PPSU mohato o le mong Ho bopa hlobo
Ho Fetola Polokeho ea Masea ka Botlalo: Ansix Ho Bopa Botlolo ea Masea ea PPSU ea Mohato o le Mong oa Theknoloji
Baenjiniere ba Ansix Tech ba sebelisa software ea ketsiso ho rala sistimi ea ho pholisa e lumellanang bakeng sa hlobo ea botlolo ea lesea ea PPSU. Sebopeho se rarahaneng sa sistimi, se lumellanang hantle le sebaka sa hlobo, se netefatsa taolo e ts'oanang ea mocheso, e leng ea bohlokoa bakeng sa boleng ba sehlahisoa le lebelo la tlhahiso.
Lefatšeng la lihlahisoa tsa tlhokomelo ea masea tse nang le mathata a maholo, polokeho, ho nepahala le botšepehi ha li buisanoe. Tlhahiso ea libotlolo tsa masea, haholo-holo tse entsoeng ka li-polymer tse sebetsang hantle joalo ka Polyphenylsulfone (PPSU), e hlahisa phephetso e kholo ho bahlahisi. PPSU e ananeloa ka lebaka la ho tšoarella ha eona ho sa bapisoeng le ho se sebetse hantle ha eona ka mouoane khafetsa, empa ntlha ea eona e phahameng ea ho qhibiliha le tlhaho ea eona e sa fetoheng li etsa hore ho be thata ho e bopa ntle le liphoso tse kang warpage le khatello e setseng.
E etellang pele phetoho ena ea tlhahiso ke Ansix Tech, k'hamphani e ntlafalitseng maemo a tlhahiso ea libotlolo tsa masea tsa PPSU ka theknoloji ea eona e ncha ea ho bopa ea mohato o le mong. Sengoloa sena se hlahloba potoloho e felletseng ea bophelo ba projeke ea mantlha ea Ansix Tech, ho tloha moralo oa pele ho isa ho phanong e potlakileng, e senola kamoo mokhoa oa bona o kopaneng o sa tiiseng feela boleng bo holimo ba sehlahisoa empa hape o fokotsa litšenyehelo, o fana ka boleng bo ikhethang ho bareki ba bona ba lefats'e ka bophara.
- Motheo: Filosofi ea Moralo le Netefatso ea Pele
1.1 Moralo oa Tlhahiso (DFM) le Prototyping
Hlobo e 'ngoe le e 'ngoe e atlehileng e qala ka filosofi ea Design for Manufacture (DFM). Bakeng sa botlolo ea lesea ea PPSU, sena se ne se bolela ho sebelisana le bareki ho tloha mohatong oa pele oa khopolo-taba. Baenjiniere ba Ansix Tech ba tsepamisa maikutlo ho ntlafatseng jiometri ea sehlahisoa bakeng sa tlhahiso, ba totobatsa botenya ba lebota bo lekanang—hangata bo bolokoa pakeng tsa 2.5mm le 3.5mm bakeng sa PPSU—ho thibela matšoao a ho teba le ho phola ho sa lekanang. Likhutlo tse bohale li nkeloa sebaka ke mahlaseli a bonyane 0.75mm ho fokotsa khatello ea maikutlo, 'me likhutlo tsa ho phunya li baloa ka hloko ho netefatsa ho ntšoa ha metsi ntle le ho senya botlolo e bonolo.
Tlhahiso ea li-prototype e sebetsa e le sebaka sa pele sa tlhahlobo ea bohlokoa. Ka ho sebelisa software e tsoetseng pele ea boenjiniere bo thusoang ke khomphutha (CAE) joalo ka Moldflow, Ansix Tech e theha le ho leka li-prototype hlobo. Prototype ena ea sebele e lumella baenjiniere ho etsisa phallo ea PPSU e qhibilihisitsoeng, ho khetholla mela e ka bang teng ea weld kapa maraba a moea, le ho netefatsa botšepehi ba moralo nako e telele pele ho seha karolo ea pele ea tšepe. Mohato ona o bohlokoa bakeng sa ho netefatsa libaka tsa heke, katleho ea ho pholisa, le ho bolela esale pele ho fokotseha ha karolo ea ho qetela, ho netefatsa hore moralo o tiile ebile o loketse tlhahiso.
- Khetho ea Thepa ea Leano: Mokhoa oa ho Tsepamisa Maikutlo habeli
Katleho ea projeke e itšetlehile ka leano la thepa e habeli: ho khetha resin e nepahetseng ea PPSU bakeng sa botlolo le tšepe e loketseng bakeng sa hlobo.
2.1 Litšobotsi tsa Resin ea PPSU
PPSU ke thermoplastic e sa fetoheng e tsebahalang ka mocheso oa eona o phahameng oa ho kheloha mochesong (HDT) oa hoo e ka bang 174°C, botsitso bo botle ba hydrolytic, le ponaletso ea tlhaho. Litšobotsi tsena li etsa hore e be ntle bakeng sa libotlolo tsa masea tse lokelang ho mamella ho qoelisoa khafetsa. Leha ho le joalo, viscosity ea eona e phahameng ea ho qhibiliha le kutloisiso ea maemo a ts'ebetso li hloka ho nepahala. Ansix Tech hangata e khetha li-resin tsa PPSU tsa boemo ba bongaka, tse lumellanang le FDA tse nang le Melt Flow Rate (MFR) e etselitsoeng ho bōptjoa ka mabota a masesaane, ho netefatsa phallo e ntle ho tlatsa geometry e rarahaneng ea botlolo ntle le ho senya thepa.
2.2 Khetho ea Tšepe ea Hlobo
Hlobo e tlameha ho mamella tlhaho e matla ea ts'ebetso ea mocheso o phahameng le ho netefatsa bophelo bo bolelele ba tlhahiso. Ansix Tech e khetha litšepe tsa lisebelisoa tse thatafetseng tsa boleng bo holimo tse kang S136 kapa e lekanang le eona e hanelang mafome. Litšepe tsena li fana ka motsoako o ikhethang oa ho benya haholo (ho bohlokoa bakeng sa qetello e benyang ea botlolo), ho hanyetsa ho tsofala, le ho tsamaisa mocheso. Bakeng sa likarolo tse tsofalang haholo joalo ka li-cores le liheke, li ka sebelisa maemo a thata le ho feta joalo ka H13, hangata li ntlafatsoa ka mekhoa ea ho phekola bokaholimo joalo ka ho ntša nitriding ho eketsa nako ea bophelo ba hlobo ho feta lipotoloho tse 500,000.
Tafole: Likhetho tsa Bohlokoa tsa Thepa bakeng sa Morero oa Botlolo ea Masea oa PPSU
- Ntlafatso ea Bohlokoa: Moralo le Tlhahlobo e Tsoetseng Pele ea Hlobo
3.1 Tlhahlobo ea Phallo ea Hlobo (DFM)
Lejoe la motheo la ts'ebetso ea moralo oa Ansix Tech ke tlhahlobo e felletseng ea Moldflow. Ketsiso ena e hlalosa ts'ebetso eohle ea ente, e bolela esale pele hore na PPSU e qhibilihisitsoeng e tla tlatsa sekoti joang. Baenjiniere ba sekaseka nako ea ho tlatsa, khatello le kabo ea mocheso ho ntlafatsa fensetere ea ts'ebetso. Sepheo sa mantlha ke ho felisa liphoso: software e thusa ho beha liheke ho fokotsa mela e bonahalang ea weld, ho lokisa boholo ba li-runner ho netefatsa ho tlatsa ho leka-lekaneng, le ho bolela esale pele libaka tse ka bang teng tsa ho koalloa ha moea bakeng sa ho ntša moea ka mor'a moo. Ntlafatso ena ea sebele e fokotsa haholo liteko tsa 'mele tse turang' meleng 'me e potlakisa nako ea ho ea 'marakeng.
3.2 Moralo oa Sistimi ea ho Pholisa e Tloaelehileng
Mohlomong ntho e ncha e hlahelletseng haholo morerong ona ke ho kenngwa tshebetsong ha sistimi ya ho phodisa e fetotsweng. Dibopeho tsa setso di sebedisa dikanale tse otlolohileng, tse tjhekilweng tse phodisang tseo hangata di sa kgoneng ho latela sebopeho se rarahaneng sa botlolo ya lesea, e leng se lebisang ho phodiseng ho sa lekanang, dinako tse telele tsa potoloho, le ho wa ha karolo.
Ansix Tech e sebelisa tlhahiso ea lintho tse eketsang (khatiso ea 3D) ho etsa li-insert tsa hlobo tse nang le likanale tsa ho pholisa tse lumellanang hantle le sebopeho sa sekoti. Likanale tsena tsa serpentine li boloka sebaka se tsitsitseng ho tloha holim'a hlobo, li nolofalletsa ho ntša mocheso ka mokhoa o ts'oanang le o sebetsang hantle. Ho ea ka lipatlisiso tsa indasteri, litsamaiso tse joalo li ka ntlafatsa katleho ea ho pholisa ka ho fihlela ho 70% le ho fokotsa linako tsa potoloho ka 30-50%, e leng se fetolelang ka ho toba litšenyehelong tse tlase tsa tlhahiso ka karolo.
3.3 Sistimi ea Semathi, Heke, le ho Ntša Moroallo
Sistimi ea Runner: Sistimi ea runner e chesang e sebelisoa ho felisa litšila tsa thepa tse amanang le li-runner tse batang. E boloka PPSU mochesong o motle ka har'a manifold, e netefatsa ho hlaka ha thepa ho tsitsitseng bakeng sa thunya e 'ngoe le e 'ngoe le ho fokotsa nako ea potoloho.
Moralo oa Heke: Ho sebelisoa sistimi ea hot runner e koetsoeng ka valve. Sena se lumella taolo e nepahetseng holim'a tatellano ea ente le ho koaloa ha heke, e leng habohlokoa bakeng sa ho thibela ho lutla ha metsi le ho fihlela qetello e ntle ea botle botlolong.
Sistimi ea ho ntša metsi: Ka lebaka la ho hula ho tebileng le mabota a masesaane a botlolo, ho sebelisoa leano la ho ntša metsi le nang le mahlakore a mangata. E kopanya poleiti ea ho qhaqha bakeng sa kabo e bonolo, e tšoanang ea matla ho pholletsa le moqomo oa botlolo le li-ejector tse behiloeng ka mokhoa o bohlale le li-valve tsa moea ho netefatsa hore karolo e tsoa ntle le ho sotha kapa matšoao.
- Mathata a Tlhahiso le Tsamaiso e Nepahetseng
4.1 Mokgwa wa Mosebetsi wa Tlhahiso le Diphephetso
Mosebetsi oa tlhahiso ea hlobo ke symphony ea machining e tsoetseng pele:
Ho Sila Mechini e Mebe: Ho sila ha CNC motheo wa hlobo le dikoti tse kgolo.
Kalafo ea Mocheso: Ho thatafatsa likarolo tsa mantlha ho fihlela botsitso bo hlokahalang.
Ho Sebetsa ka ho Nepahetseng: Ho Sebetsa ka ho Feletseng ka CNC le ka Motlakase (EDM) bakeng sa dibopeho tsa ho qetela le dintlha.
Ho polisha le ho kopanya: Ho polisha ka letsoho ho fihlela qetellong ea seipone ho lateloa ke ho kopanya le ho kenya ka hloko.
Liphephetso tsa bohlokoa li ho fihlella mamello ea boemo ba micron e hlokahalang bakeng sa libaka tsa ho koala botlolo le ho hlahiseng li-geometri tse rarahaneng tsa li-insert tsa conformal cooling. Ansix Tech e hlola tsena ka mechini ea CNC ea sejoale-joale ea 5-axis CNC le lisebelisoa tsa EDM tse nepahetseng, ho netefatsa hore karolo e 'ngoe le e 'ngoe e fihlela litlhaloso tse thata ka ho fetisisa.
4.2 Ho Ntlafatsa Ts'ebetso ea ho Bopa ea Mohato o le Mong
Ho bopa PPSU ka mohato o le mong ke phephetso e kholo ka ho fetisisa. Mocheso o phahameng oa ts'ebetso (hangata 350-380°C) o hloka taolo e nepahetseng ea mocheso ho thibela ho senyeha. Ntlafatso ea ts'ebetso ea Ansix Tech e shebane le:
Ntlafatso ea Bokgoni: Sistimi ea ho pholisa e lumellanang ke eona e ka sehloohong, e fokotsang haholo karolo ea ho pholisa, e leng karolo ea 50-70% ea nako eohle ea potoloho.
Taolo ea Litšenyehelo: Ka ho lokisa liparamente tse kang lebelo la ente, khatello ea ho paka, le nako ea ho tšoara, baenjiniere ba fokotsa tšebeliso ea thepa le sekhahla sa lithōle. Ba sebelisa melao-motheo ea saense ea ho bopa ho theha ts'ebetso e tsitsitseng, e ka phetoang e sa ameheng haholo ke liphetoho tsa thepa.
- Ho netefatsa Bokhabane: Taolo ea Boleng le Boleng ba Moreki
5.1 Netefatso e Tiileng ea Boleng
Boleng bo kentswe mohatong o mong le o mong. Mechini ea ho Lekanya ea Coordinate (CMM) le li-scanner tsa optical li netefatsa hore hlobo e felileng e tsamaellana le mohlala oa CAD ka har'a mamello ea ±0.05mm. Nakong ea tlhahiso, tlhahlobo ea sengoloa sa pele le taolo ea ts'ebetso ea lipalo-palo (SPC) lia hlokahala. Litekanyetso tsa bohlokoa joalo ka khatello ea cavity le mocheso li hlahlojoa ka nako ea sebele, ho lumella ho kenella hang-hang haeba ts'ebetso e fetoha, ho netefatsa botlolo e 'ngoe le e' ngoe e fihlela maemo a polokeho le a tekanyo.
5.2 Sephutheloana le Phano e Potlakileng
Ka ho utloisisa ho potlaka ha kemiso ea tlhahiso, Ansix Tech e ntlafalitse thepa ea eona. Mefuta e phuthetsoe ka mokhoa o sireletsehileng ka har'a mabokose a kentsoeng ka mokhoa o ikhethileng, a monyang litšisinyeho tse nang le lintho tse thibelang ho bola nakong ea lipalangoang. Sistimi ea bona ea tsamaiso ea merero, e ntlafalitsoeng ka boiphihlelo bo bongata, e nolofatsa mekhahlelo eohle ho tloha moralong ho ea thomellong, e ba nolofalletsa ho fana ka linako tsa tlholisano tsa matsatsi a 30-45 bakeng sa mofuta ona o rarahaneng, ntle le ho beha boleng kotsing.
5.3 Ho Fana ka Tšepo le ho Fokotsa Litšenyehelo Tsohle
Phihlelo ea indasteri ea Ansix Tech e fetolela ka ho toba boleng le botšepehi ba bareki. Tsebo ea bona e tebileng ea boitšoaro ba PPSU e thibela liteko le liphoso tse turang. Ts'ebetso ea mohato o le mong ka boeona e boloka litšenyehelo tse kholo, e felisa ts'ebetso ea kopano ea bobeli.
Habohlokoa le ho feta, mokhoa oa bona o akaretsang oa ho fokotsa litšenyehelo o fetola lintho. Sistimi ea ho pholisa e lumellanang e fokotsa nako ea potoloho, e boloka matla a mochini le litšenyehelo tsa basebetsi ka karolo. Sistimi ea hot runner e fokotsa tšenyo ea thepa. Moralo o matla oa hlobo o eketsa nako ea ho sebetsa, o fokotsa litšenyehelo tsa tlhokomelo le nako ea ho phomola. Ka lebaka leo, leha matsete a pele ho hlobo e sebetsang hantle a le bohlokoa, litšenyehelo tsohle tsa beng le litšenyehelo ka botlolo e hlahisoang li theohile haholo, li fa bareki monyetla o moholo oa tlholisano 'marakeng.
- Qetello
Leeto la Ansix Tech's PPSU baby bottle molding die e le nngwe ho tloha mohopolong ho ya tlhahisong ke bopaki ba matla a boenjiniere bo kopaneng, ketsiso e tswetseng pele, le tlhahiso e ntjha. Ka ho tseba mathata a PPSU le ho sutumelletsa meeli ya theknoloji ya hlobo ka ho phodisa ka mokhoa o tshwanang, ba behile tekanyetso e ntjha ya boleng, bokgoni le katleho ya ditjeo indastering.
Morero ona o bontša kamoo moralo oa maano le ntlafatso ea ts'ebetso li ka kopanang kateng ho theha eseng feela sesebelisoa se setle sa tlhahiso, empa letlotlo la bohlokoa le fokotsang litšenyehelo le ho sireletsa boiketlo ba basebelisi ba ho qetela. Lefapheng le hlokang tlhokomelo ea lihlahisoa tsa masea, tharollo ea Ansix Tech e fa bahlahisi mokhoa o tšepahalang, oa bohlokoa, le o bohlale ka ho fetisisa oa ho tlisa thepa ea bohlokoa 'marakeng.
Ansix Tech Co Ltd.
Haeba o na le merero efe kapa efe e amanang le hlobo ea ho bopa botlolo ea lesea ea PPSU, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, 'me re fumane liodara tse kholo' marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com
#www.ansixtech.com #ansixtech.com #PPSU botlolo ea lesea hlobo ea mohato o le mong ea ho bopa #Feme ea hlobo ea Ansix #Ansix ente molding #Ansix moud Ltd #PPSU botlolo ea lesea fektheri ea ente ea molding ea mohato o le mong ea ho bopa #Ansix ente mold #PPSU botlolo ea lesea fektheri ea hlobo ea mohato o le mong ea ho bopa #PPSU botlolo ea lesea k'hamphani ea ho bopa ente ea molding ea mohato o le mong ea ho bopa #PPSU botlolo ea lesea lik'hamphani tsa hlobo tsa ente ea molding ea mohato o le mong ea ho bopa #Ansix #Ansix china #Ansix tech china #Ansix tech china #Ansix tech china #Ansix tech company #Ansix facotry #Ansix Tech #Ansix hlobo ea Ansix #Ansix ente molding #Ansix hlobo ea Ansix #Ansix ente molding #Ansix hlobo ea Ansix #injection feme ea Ansix #injection molding botlolo ea lesea ea PPSU hlobo ea mohato o le mong ea ho bopa #Ansix hlobo ea botlolo ea lesea #PPSU botlolo ea lesea hlobo ea mohato o le mong ea ho bopa #PPSU botlolo ea lesea botlolo ea mohato o le mong ea ho bopa hlobo Fektheri ea hlobo #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa hlobo e lekanyelitsoeng #Ansix hlobo china #Likhamphani tsa Ansix #Khamphani ea Ansix Chaena #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa hlobo #Ansix Tech #Ansix Tech hlobo #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa hlobo ea ente #khamphani ea ho bopa ea ente #Ansix PPSU botlolo ea lesea ea mohato o le mong ea likarolo tsa hlobo ea ente #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa hlobo #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa hlobo fektheri ea china #Likhamphani tsa ho bopa tsa Ansix #Khamphani ea ho bopa ea Ansix #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa hlobo ea ente ea hlobo #Ansix Tech hlobo #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa hlobo ea ente ea hlobo ea ho nepahala #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa hlobo ea polasetiki ea ente ea polasetiki #ansix polasetiki hlobo tlhahiso #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa likarolo tsa hlobo #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa likarolo tsa polasetiki fektheri #PPSU botlolo ea lesea ea mohato o le mong ea ho bopa hlobo ea mohato o le mong ea ho hlahisa hlobo ea PRECISION #PPSU Botlolo ea lesea mohato o le mong oa ho etsa hlobo ka nepo #Mofuta oa Chaena #PPSU botlolo ea lesea mohato o le mong oa ho etsa hlobo ka ente ea ente ea china #PPSU botlolo ea lesea mohato o le mong oa ho etsa hlobo ka ente ea china #mofuta oa China o nepahetseng #mofuta Chaena #PPSU botlolo ea lesea mohato o le mong oa ho etsa hlobo ka nepo ka ente ea china #Mefuta e nepahetseng #Mefuta e nepahetseng haholo #Mefuta ea lisebelisoa tsa lapeng #Mefuta ea ente #PPSU botlolo ea lesea fektheri ea moaho oa mohato o le mong #Khamphani ea moaho oa botlolo ea lesea ea mohato o le mong #Fektheri e Kholo ea Moho oa Ente ea Tonnage #Khamphani ea moaho oa botlolo ea lesea ea mohato o le mong #Fektheri ea moaho oa botlolo ea lesea ea Super PPSU #Fektheri ea moaho oa mohato o le mong oa botlolo ea lesea #2800T Fektheri ea Moho oa Ente ea 2800T #3000 Ton ea Moho oa Ente ea 4500 Ton ea Moho oa Ente ea 4500 Ton #Moho oa Mo ...