PPSU lub raj mis menyuam yaus ib kauj ruam molding pwm
Lub raj mis menyuam PPSU ib kauj ruam Moulding pwm
Kev Hloov Pauv Kev Nyab Xeeb Rau Menyuam Mos: Ansix Tech's Ib Kauj Ruam PPSU Me Nyuam Lub Raj Mis Molding
Cov kws ua haujlwm Ansix Tech siv cov software simulation los tsim lub kaw lus txias rau lub pwm raj mis menyuam PPSU. Lub geometry nyuaj ntawm lub kaw lus, ua raws li lub qhov pwm, ua kom muaj kev tswj hwm qhov kub thiab txias sib npaug, uas yog qhov tseem ceeb rau qhov zoo ntawm cov khoom thiab qhov ceev ntawm kev tsim khoom.
Hauv lub ntiaj teb kev lag luam loj ntawm cov khoom siv saib xyuas menyuam yaus, kev nyab xeeb, kev ua kom raug, thiab kev ntseeg siab tsis muaj qhov sib tham tau. Kev tsim cov raj mis menyuam yaus, tshwj xeeb tshaj yog cov uas ua los ntawm cov polymers ua tau zoo xws li Polyphenylsulfone (PPSU), ua rau muaj kev cov nyom loj heev rau cov chaw tsim khoom. PPSU muaj nqis rau nws qhov ruaj khov, pob tshab, thiab tiv taus kev ua kom huv si ntau zaus, tab sis nws qhov chaw yaj siab thiab qhov xwm txheej tsis zoo ua rau nws nyuaj rau pwm yam tsis muaj qhov tsis zoo xws li kev sib txhuam thiab kev ntxhov siab seem.
Tus thawj coj ntawm kev tsim khoom no yog Ansix Tech, ib lub tuam txhab uas tau txhais dua tus qauv rau kev tsim cov fwj menyuam yaus PPSU los ntawm nws txoj kev siv tshuab pwm ib kauj ruam tshiab. Tsab xov xwm no tshawb txog lub neej tag nrho ntawm Ansix Tech qhov project tseem ceeb, txij li kev tsim thawj zaug mus txog kev xa khoom sai, qhia txog lawv txoj kev sib koom ua ke tsis yog tsuas yog lav qhov zoo ntawm cov khoom xwb tab sis kuj txo cov nqi, xa cov nqi zoo tshaj plaws rau lawv cov neeg siv khoom thoob ntiaj teb.
- Lub Hauv Paus: Kev Tsim Qauv Lub Tswv Yim thiab Kev Pom Zoo Thaum Pib
1.1 Tsim Qauv Rau Kev Tsim Khoom (DFM) thiab Prototyping
Txhua lub pwm ua tiav pib nrog lub tswv yim ntawm Kev Tsim Khoom (DFM). Rau lub raj mis menyuam yaus PPSU, qhov no txhais tau tias koom tes nrog cov neeg siv khoom txij li theem pib. Cov kws ua haujlwm ntawm Ansix Tech tsom mus rau kev ua kom zoo dua cov qauv khoom rau kev tsim khoom, hais txog qhov tuab ntawm phab ntsa sib npaug - feem ntau tswj hwm ntawm 2.5mm thiab 3.5mm rau PPSU - kom tiv thaiv cov cim dej thiab txias tsis sib xws. Cov ces kaum ntse raug hloov nrog lub voj voog tsawg kawg yog 0.75mm kom txo qhov kev ntxhov siab, thiab cov ces kaum cua ntsawj ntshab raug suav ua tib zoo kom ntseeg tau tias muaj kev tawm mus yam tsis muaj kev puas tsuaj rau lub raj mis mos.
Kev tsim cov qauv ua haujlwm ua thawj qhov chaw kuaj xyuas tseem ceeb. Siv cov software computer-aided engineering (CAE) zoo li Moldflow, Ansix Tech tsim thiab sim cov pwm qauv. Qhov kev tsim qauv virtual no tso cai rau cov engineers simulate qhov ntws ntawm cov PPSU molten, txheeb xyuas cov kab weld lossis cov pa phem, thiab txheeb xyuas qhov kev tsim qauv kom zoo ua ntej txiav thawj daim hlau. Cov kauj ruam no yog qhov tseem ceeb rau kev lees paub qhov chaw rooj vag, kev ua haujlwm txias, thiab kwv yees qhov kawg shrinkage, kom ntseeg tau tias qhov tsim qauv muaj zog thiab npaj txhij rau kev tsim khoom.
- Kev Xaiv Khoom Siv Zoo: Txoj Kev Siv Ob Txoj Kev
Qhov kev vam meej ntawm qhov project no yog nyob ntawm ob txoj kev npaj siv cov khoom siv: xaiv cov PPSU resin zoo rau lub raj mis thiab cov hlau siv rau pwm.
2.1 Cov yam ntxwv ntawm PPSU Resin
PPSU yog ib hom thermoplastic uas tsis muaj duab zoo li lub cev uas paub tias nws kub txog li 174°C, ruaj khov heev rau cov dej, thiab pob tshab. Cov yam ntxwv no ua rau nws zoo tagnrho rau cov fwj mis menyuam uas yuav tsum tiv taus kev ua kom sov tas li. Txawm li cas los xij, nws cov viscosity yaj siab thiab kev nkag siab rau cov xwm txheej ua tiav yuav tsum tau ua kom raug. Ansix Tech feem ntau xaiv cov tshuaj PPSU uas ua raws li FDA nrog Melt Flow Rate (MFR) uas tsim los rau kev ua kom nyias nyias, kom ntseeg tau tias muaj dej ntws zoo tshaj plaws los sau cov duab ntawm lub raj mis yam tsis ua rau cov khoom puas tsuaj.
2.2 Kev Xaiv Hlau Pwm
Cov pwm yuav tsum ua siab ntev rau qhov kev ua haujlwm kub siab thiab lav lub neej ntev. Ansix Tech xaiv cov hlau cuab yeej tawv zoo xws li S136 lossis cov hlau sib npaug uas tiv taus xeb. Cov hlau no muaj kev sib xyaw ua ke zoo ntawm kev ua kom ci ntsa iab (qhov tseem ceeb rau lub raj mis ci), kev tiv taus hnav, thiab kev ua kom sov. Rau cov khoom siv hnav siab xws li cov cores thiab rooj vag, lawv tuaj yeem siv cov qib tawv dua li H13, feem ntau txhim kho nrog kev kho saum npoo xws li nitriding kom ntev lub neej pwm dhau 500,000 lub voj voog.
Rooj: Cov Khoom Siv Tseem Ceeb rau PPSU Me Nyuam Lub Raj Mis Project
- Kev Tsim Kho Tshiab: Kev Tsim Kho thiab Kev Tshawb Fawb Txog Pwm Siab Tshaj Plaws
3.1 Kev Tshuaj Xyuas Kev Nqus Pwm (DFM)
Lub hauv paus tseem ceeb ntawm Ansix Tech txoj kev tsim qauv yog kev tshuaj xyuas Moldflow tag nrho. Qhov kev sim no qhia txog tag nrho cov txheej txheem txhaj tshuaj, kwv yees seb PPSU uas yaj yuav puv qhov khoob li cas. Cov kws ua haujlwm tshuaj xyuas lub sijhawm sau, siab, thiab qhov kub thiab txias kom zoo dua lub qhov rai txheej txheem. Lub hom phiaj tseem ceeb yog tshem tawm cov qhov tsis zoo: cov software pab tso qhov rooj kom txo cov kab vuam pom, kho qhov loj me ntawm tus khiav kom ntseeg tau tias muaj kev sau sib npaug, thiab kwv yees qhov chaw uas yuav muaj cua nkag rau tom qab. Qhov kev kho kom zoo virtual no txo qis kev sim lub cev kim heev thiab ua kom lub sijhawm mus rau kev lag luam sai dua.
3.2 Tsim Lub Tshuab Txias Conformal
Tej zaum qhov kev hloov tshiab tseem ceeb tshaj plaws hauv qhov project no yog kev siv lub tshuab cua txias conformal. Cov pwm ib txwm siv cov kav dej txias ncaj, uas feem ntau tsis tuaj yeem ua raws li cov duab ntawm lub raj mis menyuam yaus, ua rau txias tsis sib npaug, lub sijhawm voj voog ntev dua, thiab qhov seem warpage.
Ansix Tech siv cov khoom siv ntxiv (3D printing) los tsim cov pwm uas muaj cov kav dej txias uas haum rau cov duab ntawm lub qhov. Cov kav dej serpentine no tswj tau qhov deb ntawm qhov pwm, ua rau muaj kev rho tawm cua sov zoo ib yam thiab ua haujlwm tau zoo. Raws li kev tshawb fawb hauv kev lag luam, cov txheej txheem no tuaj yeem txhim kho kev ua haujlwm txias txog li 70% thiab txo lub sijhawm voj voog los ntawm 30-50%, txhais tau tias txo cov nqi tsim khoom ib feem.
3.3 Tus Khiav, Rooj Vag, thiab Lub Tshuab Tso Tawm
Lub Tshuab Khiav: Lub tshuab khiav kub siv los tshem tawm cov khoom pov tseg uas cuam tshuam nrog cov khoom khiav txias. Nws tswj PPSU ntawm qhov kub zoo tshaj plaws hauv lub manifold, ua kom cov khoom siv viscosity sib xws rau txhua qhov txhaj tshuaj thiab txo lub sijhawm voj voog.
Tsim Rooj Vag: Siv lub kaw lus kub khiav uas muaj lub qhov (valve gated). Qhov no tso cai rau kev tswj hwm qhov kev txhaj tshuaj thiab kev kaw rooj vag kom meej, uas yog qhov tseem ceeb rau kev tiv thaiv kev ntws qaub ncaug thiab ua tiav qhov tiav zoo nkauj ntawm lub raj mis.
Lub Tshuab Tawm: Vim lub raj mis muaj qhov tob thiab phab ntsa nyias, nws siv ntau txoj kev tawm. Nws muaj ib daim hlau stripper rau kev faib lub zog maj mam thiab sib npaug thoob plaws ntug ntawm lub raj mis nrog rau cov koob ejector thiab cov cua uas tau teeb tsa zoo kom ntseeg tau tias qhov khoom tawm yam tsis muaj kev cuam tshuam lossis cim.
- Kev Tsim Khoom Siv Thiab Cov Txheej Txheem Ua Haujlwm Uas Muaj Kev Ntsuas Zoo
4.1 Kev Ua Haujlwm Tsim Khoom thiab Cov Teeb Meem
Cov txheej txheem tsim pwm yog ib qho kev sib xyaw ua ke ntawm kev siv tshuab siab heev:
Kev Siv Tshuab Tsis Zoo: CNC milling ntawm lub hauv paus pwm thiab cov qhov loj.
Kev Kho Mob Kub: Ua kom cov khoom tseem ceeb khov kho kom ua tiav qhov ruaj khov xav tau.
Kev Ua Haujlwm Zoo: Kev kub ceev CNC thiab Kev Siv Hluav Taws Xob Tawm Tshuab (EDM) rau cov duab kawg thiab cov ntsiab lus.
Kev Txhuam thiab Sib Dhos: Kev txhuam tes kom tiav daim iav ua raws li kev sib dhos thiab kev teeb tsa kom zoo.
Cov teeb meem tseem ceeb yog ua kom tau raws li qhov yuav tsum tau ua ntawm cov nplaim kaw ntawm lub raj mis thiab tsim cov qauv nyuaj ntawm cov ntawv txias conformal. Ansix Tech kov yeej cov teeb meem no nrog cov tshuab CNC 5-axis zoo tshaj plaws thiab cov khoom siv EDM meej, kom ntseeg tau tias txhua yam khoom ua tau raws li cov lus qhia nruj tshaj plaws.
4.2 Kev Txhim Kho Cov Txheej Txheem Moulding Ib Kauj Ruam
Kev pwm PPSU hauv ib kauj ruam yog qhov nyuaj tshaj plaws. Qhov kub ua haujlwm siab (feem ntau yog 350-380 ° C) xav tau kev tswj hwm thermal kom zoo kom tiv thaiv kev puas tsuaj. Ansix Tech txoj kev ua haujlwm zoo tshaj plaws tsom mus rau:
Kev Txhim Kho Kev Ua Haujlwm: Lub kaw lus txias conformal yog tus tsav tsheb tseem ceeb, txo qis theem txias, uas yog 50-70% ntawm tag nrho lub sijhawm voj voog.
Kev Tswj Tus Nqi: Los ntawm kev kho cov yam ntxwv zoo li kev txhaj tshuaj ceev, lub zog ntim khoom, thiab lub sijhawm tuav, cov kws ua haujlwm txo qis kev siv khoom thiab cov nqi pov tseg. Lawv siv cov ntsiab cai molding los tsim kom muaj cov txheej txheem ruaj khov, rov ua dua uas tsis tshua muaj kev cuam tshuam rau cov khoom sib txawv.
- Kev Ua Kom Zoo Tshaj Plaws: Kev Tswj Xyuas Zoo thiab Tus Nqi Rau Cov Neeg Siv Khoom
5.1 Kev Tswj Xyuas Zoo
Kev zoo yog muab tso rau hauv txhua theem. Cov Tshuab Ntsuas Sib Koom Tes (CMM) thiab cov tshuab ntsuas pom tseeb xyuas kom meej tias cov pwm tiav lawm phim cov qauv CAD hauv qhov kam rau siab ntawm ± 0.05 hli. Thaum lub sijhawm tsim khoom, kev tshuaj xyuas thawj zaug thiab kev tswj cov txheej txheem suav txheeb (SPC) yog qhov yuav tsum tau ua. Cov yam ntxwv tseem ceeb xws li qhov siab thiab qhov kub raug saib xyuas hauv lub sijhawm tiag tiag, tso cai rau kev cuam tshuam tam sim ntawd yog tias cov txheej txheem poob qis, lav txhua lub raj mis ua tau raws li kev nyab xeeb thiab cov qauv ntsuas.
5.2 Kev Ntim Khoom thiab Kev Xa Khoom Sai
Nkag siab txog qhov ceev ntawm cov sijhawm tsim khoom, Ansix Tech tau ua kom zoo dua nws cov khoom xa tuaj. Cov pwm tau ntim khoom kom ruaj ntseg hauv cov thawv uas haum rau koj, uas muaj cov tshuaj desiccants los tiv thaiv kev xeb thaum thauj mus los. Lawv lub kaw lus tswj xyuas qhov project, uas tau txhim kho los ntawm kev paub dhau los, ua kom txhua theem ntawm kev tsim qauv mus rau kev xa khoom yooj yim dua, ua rau lawv muaj sijhawm sib tw ntawm 30-45 hnub rau cov pwm ntawm qhov nyuaj no, yam tsis muaj kev cuam tshuam rau qhov zoo.
5.3 Kev Muab Kev Ntseeg Siab thiab Txo Tus Nqi Tag Nrho
Ansix Tech txoj kev paub txog kev lag luam txhais tau ncaj qha rau tus nqi ntawm cov neeg siv khoom thiab kev ntseeg siab. Lawv txoj kev paub tob txog PPSU tus cwj pwm tiv thaiv kev sim thiab ua yuam kev kim heev. Cov txheej txheem ib kauj ruam nws tus kheej yog qhov txuag tau nyiaj ntau, tshem tawm cov haujlwm sib dhos thib ob.
Qhov tseem ceeb tshaj plaws, lawv txoj kev txo nqi tag nrho yog kev hloov pauv. Lub kaw lus txias conformal txo lub sijhawm voj voog, txuag lub zog ntawm lub tshuab thiab cov nqi ua haujlwm rau ib feem. Lub kaw lus kub khiav txo cov khoom pov tseg. Kev tsim pwm ruaj khov ua rau lub sijhawm ua haujlwm siab tshaj plaws, txo cov nqi txij nkawm thiab lub sijhawm tsis ua haujlwm. Yog li ntawd, thaum kev nqis peev thawj zaug hauv pwm ua haujlwm siab yog qhov tseem ceeb, tag nrho cov nqi ntawm kev muaj thiab tus nqi ib lub raj mis tsim tau raug txo qis heev, muab rau cov neeg siv khoom nrog kev sib tw tseem ceeb hauv kev ua lag luam.
- Xaus lus
Txoj kev taug kev ntawm Ansix Tech lub raj mis menyuam PPSU ib kauj ruam molding tuag los ntawm lub tswv yim mus rau kev tsim khoom yog ib qho pov thawj rau lub zog ntawm kev sib koom ua ke engineering, kev sim siab heev, thiab kev tsim khoom tshiab. Los ntawm kev tswj hwm qhov nyuaj ntawm PPSU thiab thawb cov ciam teb ntawm cov txheej txheem pwm nrog conformal txias, lawv tau teeb tsa lub hauv paus tshiab rau qhov zoo, kev ua haujlwm zoo, thiab kev siv nyiaj tsim nyog hauv kev lag luam.
Qhov project no qhia txog kev tsim qauv zoo thiab kev ua kom zoo dua qub tuaj yeem sib sau ua ke los tsim tsis yog tsuas yog ib qho cuab yeej tsim khoom zoo tshaj plaws xwb, tab sis kuj yog ib qho khoom tseem ceeb uas txo cov nqi thiab tiv thaiv kev noj qab haus huv ntawm cov neeg siv khoom kawg. Hauv kev lag luam ntawm cov khoom siv rau menyuam yaus uas xav tau ntau, Ansix Tech cov kev daws teeb meem muab rau cov chaw tsim khoom ib txoj hauv kev txhim khu kev qha, muaj txiaj ntsig, thiab ntse dua los coj cov khoom tseem ceeb mus rau kev ua lag luam.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog PPSU lub raj mis menyuam yaus ib kauj ruam molding pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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