Sehatsetsi sa fene ea centrifugal sa Toshiba
Sehatsetsi sa fene ea centrifugal sa Toshiba
Bokhabane ba Boenjiniere: Joang Ansix Theknoloji e Susumetsa Boqapi le ho Fokotsa Litšenyehelo tsa Li-impeller tsa Toshiba Air Conditioner
Lefatšeng le tsamaisoang ka ho nepahala ha tlhahiso ea likarolo tsa HVAC, impeller ea fene ea centrifugal ke pelo e sa binoang ea sehatsetsi sa moea. Karolo ena e rarahaneng, e nang le mahare a eona a kobehileng a rarahaneng, e tlameha ho tsamaisa moea ka katleho, e sebetse ka khutso ka lilemo tse ngata, 'me e mamelle khatello e kholo ea mechini le mocheso. Bakeng sa lihlahisoa tsa lefats'e tse kang Toshiba, ho fumana likarolo tsena tsa bohlokoa ho hloka molekane ea kopanyang boiphihlelo bo tebileng ba boenjiniere le ntlafatso e sa feleng ea litšenyehelo. Kenya Ansix Tech, k'hamphani e sebelisang boiphihlelo ba lilemo tse fetang 28 ho fetola sebopeho sa ente ea likarolo tsena tse sebetsang hantle.
Morero oa Ansix Tech oa ho etsa li-impeller tsa fan tsa centrifugal tsa Toshiba air conditioner o sebetsa e le sehlopha sa litsebi tlhahisong ea sejoale-joale e tsamaisoang ke boleng. Ka ho kopanya saense e tsoetseng pele ea thepa, ketsiso ea dijithale e bolelang esale pele, le moralo o bohlale oa ts'ebetso ho tloha qalong, Ansix Tech ha e hlahise likarolo feela—e ntlafatsa litšenyehelo ha e ntse e haha ka botšepehi bo phahameng. Mokhoa ona o akaretsang, o laolang phetoho e 'ngoe le e 'ngoe ho tloha ho li-pellet tsa polymer ho ea ho sehlahisoa se phuthetsoeng, ke kamoo ba fang balekane ba kang Toshiba monyetla oa tlholisano o tiileng.
Motheo: Saense ea Leano la Thepa le Prototype ea Dijithale
Leeto la impeller ha le qale fekthering, empa le qala lefapheng la dijithale le laboratoring ya thepa. Bakeng sa impeller ya fene ya centrifugal e sebetsang ka lebelo le phahameng tikolohong e feto-fetohang ya mocheso, kgetho ya thepa ke yona ntho ya bohlokwa ka ho fetisisa e etsang hore tshebetso e sebetse, nako e telele le ditjeo di be teng.
Khetho ea Lintho tse Hloahloa
Ansix Tech e sheba khetho ea thepa e le thuto ea boenjiniere ba maano. Ba tsamaea ka har'a pokello e kholo ea li-polymer, ho tloha ho li-thermoplastic tsa mocheso o phahameng ho ea ho metsoako e tsoetseng pele, ho fumana tekano e ntle ka ho fetisisa. Bakeng sa li-impeller tsa centrifugal, litlhoko li thata: karolelano e phahameng ea matla ho ea boima, ho hanyetsa mokhathala o motle, botsitso bo boholo ba litekanyo ho pholletsa le mefuta e fapaneng ea mocheso, 'me hangata, ho lieha ha malakabe ka tlhaho.
Tafole ea 1: Lipolasitiki tsa Boenjiniere ba Bohlokoa bakeng sa Litšebeliso tsa Centrifugal Impeller
Bokgoni ba Ansix Tech bo itshetlehile tabeng ya ho qoba boenjiniere bo feteletseng. Ba tataisa bareki ho thepa e sebetsang hantle ka ho fetisisa e fihlellang ditlhoko tsohle, e ka nnang ya fokotsa boleng ba yona ho tloha ho resin ya boleng bo hodimo jwalo ka PEEK ho ya ho nylon e sebetsang hantle kapa motswako o ntlafaditsweng wa PC ntle le ho fokotsa tshebetso ya tshimo. Ho bapisa hona ha saense ha thepa le tshebediso ho ka fokotsa ditjeo tsa thepa e tala ka 20-35%.
Netefatso ea 'Nete ka Tlhahlobo ea Phallo ea Mobu
Pele ho karolo e le 'ngoe ea Tšepe ea Hlobo Ha e sehiloe, moralo oa likarolo o feta litekong tse felletseng tsa inthanete. Ba sebelisa software e tsoetseng pele ea ketsiso (joalo ka Moldflow kapa Altair Inspire Mold), baenjiniere ba Ansix Tech ba etsa tlhahlobo e felletseng ea Design for Manufacturability (DFM) le tlhahlobo ea phallo ea hlobo.
Ts'ebetso ena e etsisa ho kenngoa ha polasetiki e qhibilihisitsoeng ka har'a mokoti oa hlobo o bonahalang, ho khetholla le ho rarolla liphoso tse ka bang teng pele e e-ba mathata a 'mele a turang. Bakeng sa impeller e rarahaneng, tlhahlobo e shebana le:
Tekanyo ea ho Tlatsa: Ho netefatsa hore lintlha tsohle tse tšesaane tsa lehare lia tlala ka nako e le 'ngoe ho thibela ho sotha le khatello ea ka hare.
Taolo ea Mohala oa ho Weld: Ho bolela esale pele moo meeli ea phallo e kopanang teng le ho beha lintlha tsena tse fokolang libakeng tse seng tsa bohlokoa.
Thibelo ea Leraba la Moea: Ho khetholla moo moea o ka tšoasoang teng, ho lebisang ho cheng kapa ho thunyeng ha nako e khuts'oane, le ho ntlafatsa tsela eo moea o kenang ka eona.
Ho Finyella le ho Bolela Pele ha Leqephe: Ho lebella hore karolo e tla sotha joang ha e ntse e bata, ho lumella liphetoho tse lefelloang ho Moralo oa Hlobo.
Mokhahlelo ona oa dijithale oa ho etsa li-prototype ke motheo oa leano la Ansix Tech la ho fokotsa litšenyehelo. Ka ho felisa mohato oa teko le liphoso ka ho feletseng, ba fokotsa nako ea nts'etsopele ka karolelano ea 30-40% 'me ba thibela ho lokisa hlobo ka mokhoa o turang.
Pelo ea Ts'ebetso: Moralo le Boenjiniere ba Hlobo e Nepahetseng
Hlobo ke enjene ea tlhahiso. Bakeng sa impeller ea sehlopha sa Toshiba, Ansix Tech e rala le ho haha hlobo e leng mohlolo oa boenjiniere ba litsamaiso tse kopaneng, karolo ka 'ngoe e hahetsoe morero oa eona bakeng sa katleho e phahameng le bophelo bo bolelele.
Tšepe ea Hlobo: Mokokotlo oa Leano
Khetho ea tšepe e ama ka ho toba nako ea potoloho, boleng ba karolo, le bophelo ba lisebelisoa. Ansix Tech e fetela ka nģ'ane ho litšepe tse tloaelehileng, e sebelisa ka bohlale maemo a phahameng a ho tsamaisa motlakase joalo ka W620. Ha e bapisoa le litšepe tse tloaelehileng, thepa ena e tsoetseng pele e ka ntlafatsa ho tsamaisa motlakase ka ho feta 100%, e fetolela linakong tsa ho pholisa tse potlakileng ka 5-25%. Bakeng sa tlhahiso ea bongata bo phahameng, phokotso ena e baka poloko e kholo ea nako ea mochini le tšebeliso ea matla.
Moralo oa Mekhoa e Kopaneng
Dikanale tsa ho Pholisa tse sa Fetoheng: Ntlafatso e kgolo ka ho fetisisa e tsamaisong ya ho pholisa. Ansix Tech e sebedisa kgatiso ya 3D kapa machining e tswetseng pele ho etsa dikanale tsa ho pholisa tse sa Fetoheng tse latelang sebopeho se nepahetseng sa di-blade tsa impeller le hub. Ho fapana le dikanale tse tjhekilweng ka ho otloloha, ditsela tsena tse ikgethileng di boloka sebaka se lekanang ho tloha bokahodimong ba cavity, di ntsha mocheso kapele le ka ho lekana. Sena se bohlokwa bakeng sa ho fokotsa nako ya potoloho (e leng ho pholisa ho fihlela ho 80%) le ho laola warpage mahareng a bonolo.
Mekhoa ea ho Sebetsa le ho Sebetsa ka Mocheso: Ho felisa litšila tsa thepa le ho li lokisa hape tse amanang le ho Sebetsa ka Mocheso o batang, Ansix Tech e sebelisa mekhoa e leka-lekaneng ea ho Sebetsa ka Mocheso o batang. Heke—e leng moo polasetiki e kenang ka har'a sekoti—e behiloe ka bohlale, hangata sebakeng sa impeller, ho netefatsa hore e tlatsoa ka tekanyo e lekanang. Sena se ntlafalitsoe ka tlhahlobo ea phallo ho thibela ho thekesela kapa ho tsilatsila ha phallo ho ka fokolisang mahare.
Ho Ntša Mollo ka Mokhoa o Hloahloa: Ho tlosa impeller e rarahaneng ntle le ho sotha ho hloka ho nepahala. Sistimi e ka kopanya li-ejector tse otlolohileng, matsoho le li-lifter tse kobehileng tse sebetsang hammoho ho lokolla karolo ka bonolo le ka mokhoa o tsitsitseng potolohong e 'ngoe le e 'ngoe.
Tlhahiso e Hloahloa: Ntlafatso ea Ts'ebetso bakeng sa Bokgoni bo Hloahloa
Ka hlobo e phethahetseng, tlhokomelo e fetohela ts'ebetsong ea ho enta ka ente. Mona, mokhoa oa saense oa Ansix Tech o fetola tlhahiso hore e be boikoetliso bo tsamaisoang ke data ba ho sebetsa ka katleho.
Ho Hlophisa le ho Ntlafatsa Maemo a Saense
Litsebi tsa theknoloji li sebelisa Moralo oa Liteko (DOE) ho theha fensetere ea ts'ebetso e matla le e ka phetoang. Li laola ka nepo lintho tse fapaneng tse kang liprofaele tsa lebelo la ente (ho tlatsa makhasi a masesaane hantle), khatello ea ho paka le nako (ho lefella ho fokotseha), le taolo e hlokolosi ea mocheso libakeng tse fapaneng tsa hlobo.
Boiketsetso le Tlhokomelo ea Nako ea Sebele
Ho iketsetsa ka botlalo ke senotlolo sa botsitso le taolo ea litšenyehelo. Litsamaiso tsa roboto li sebetsana le ho tlosoa ha likarolo, ho felisa phapang ea batho le ho sireletsa likarolo tse bonolo. Habohlokoa le ho feta, litsamaiso tsa ho beha leihlo ts'ebetsong le li-sensor tsa khatello ea cavity li fana ka "monoana oa dijithale" bakeng sa setšoantšo se seng le se seng. Sena se lumella liphetoho tsa nako ea sebele, tse koetsoeng, ho netefatsa hore esita le ka liphetoho tsa viscosity ea thepa ea tlhaho, impeller e 'ngoe le e 'ngoe e hlahisoa ka har'a litlhaloso. Sena se khanna sekhahla sa chai ea pele ho feta 99%, hoo e batlang e felisa litšenyehelo tsa lithōle le tsa ho lokisa bocha.
*Tafole ea 2: Moralo oa Ntlafatso ea Litšenyehelo tse Nang le Meeli e Mengata oa Ansix Tech*
Ho netefatsa Botšepehi: Boleng ba ho tloha qalong ho isa qetellong le ho fana ka thepa ka potlako
Boleng ho Ansix Tech bo sebetsa ka potlako, ha bo sebetse ka potlako. Bo kentswe mohatong o mong le o mong, ho tloha tlhahlobong ya pele ya DFM ho isa ho sephutheloana sa ho qetela.
Netefatso e Felletseng ea Boleng
Mokhoa ona o kenyelletsa Tlhahlobo ea Sehlooho sa Pele ho sebelisoa Mechini ea ho Lekanya ea Coordinate (CMM) ho netefatsa mohlala khahlanong le mohlala oa pele oa CAD. Nakong ea tlhahiso ea boima, Lipalopalo tsa Taolo ea Ts'ebetso ea Lipalopalo (SPC) li tšoaea litekanyo tsa bohlokoa. Bakeng sa Toshiba, sena se ka kenyelletsa ho nepahala ha profaele ea lehare, bophara ba hub, le mamello ea ho leka-lekana ka botebo—hangata ho hlokahala hore e be ka hare ho 0.5 grams bakeng sa ts'ebetso e boreleli, e se nang ho thothomela.
Sistimi e Tiisitsoeng bakeng sa Maemo a Lefatše
Ansix Tech e sebetsa tlasa litsamaiso tsa taolo ea boleng tse tsebahalang machabeng, ho kenyeletsoa IATF 16949 bakeng sa likoloi le ISO 13485 bakeng sa lisebelisoa tsa bongaka, e totobatsa boitlamo ba taolo e matla ea ts'ebetso le ho sala morao ho bohlokoa bo lekanang indastering ea HVAC.
Ho paka le ho tlisa kapele
Ka ho utloisisa hore karolo ea bona ke karolo ea tikoloho e kholo ea tlhahiso e tlang ka nako e nepahetseng, Ansix Tech e ntlafalitse thepa ea eona ea ho qetela ea thepa. Li-impeller li pakiloe ka thepa e ikhethileng, e sireletsang e thibelang tšenyo ea mahare a bonolo nakong ea phetisetso. Ketane ea bona ea phepelo e ntlafalitsoeng le sebaka sa lits'ebeletso tse ngata Chaena le Vietnam li nolofalletsa ho fana ka thepa e tšepahalang le e potlakileng, e fokotsang moroalo oa thepa ho balekane ba kang Toshiba.
Qetello: Tšebelisano-'moho e Entsoeng ka Boleng
Ho etsoa ha impeller ea fene ea centrifugal ea Toshiba e sebelisang sehatsetsi sa moea ho akaretsa phephetso e rarahaneng ea ho etsa ente ka nepo ea sejoale-joale. Ansix Tech e tobana le phephetso ena ka filosofi e bonang phokotso ea litšenyehelo e se taba ea ho fokotsa litšenyehelo, empa e le sephetho sa motheo sa boenjiniere bo phahameng.
Ka bohlale ba lintho tse bonahalang, ketsiso ea lintho tse boletsoeng esale pele, lisebelisoa tse nepahetseng, le tlhahiso e tsamaisoang ke data, li fokotsa litšenyehelo tsohle tsa beng ba tsona ka mokhoa o hlophisehileng. Bakeng sa baetapele ba lefats'e joalo ka Toshiba, tšebelisano ena e fana ka ho fetang karolo feela; e fana ka ts'epo, e potlakisa nako ea ho ea 'marakeng, le monyetla o bonahalang oa tlholisano 'marakeng o hlokang boiteko. Indastering eo melemo ea katleho e lekanngoang ka likaroloana tsa peresente, mokhoa o kopaneng oa Ansix Tech ha o emele feela ntlafatso e ntseng e eketseha, empa ke mohato o fetohang o eang pele tlhahisong e tsamaisoang ke boleng.
Ansix Tech Co Ltd.
Haeba o na le merero efe kapa efe e amanang le impeller ea fene ea centrifugal ea Toshiba e sebelisang sehatsetsi sa moea, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, 'me re fumane liodara tse kholo' marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com
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