I-impeller yefeni ye-centrifugal ye-Toshiba air conditioner

I-impeller yefeni ye-centrifugal ye-Toshiba air conditioner

 

Ubuchule boBunjineli: Njani I-Ansix I-Tech iqhuba ubugcisa kwaye inciphisa iindleko zee-impellers ze-Toshiba Air Conditioner

Kwihlabathi eliqhutywa ngokuchanekileyo lokwenziwa kwezixhobo ze-HVAC, i-centrifugal fan impeller yeyona nto ingadunyiswanga ye-air conditioner. Le nxalenye intsonkothileyo, enee-blades zayo ezigobileyo, kufuneka ihambise umoya ngokufanelekileyo, isebenze ngokuthula iminyaka, kwaye imelane noxinzelelo olukhulu loomatshini nobushushu. Kwiimpawu zehlabathi ezifana neToshiba, ukufumana ezi nxalenye zibalulekileyo kufuna iqabane elidibanisa ubuchule obunzulu bobunjineli kunye nokulungiswa kweendleko okungapheliyo. Ngena kwi-Ansix Tech, inkampani esebenzisa amava angaphezu kweminyaka engama-28 ukuguqula indlela ezisebenza ngayo ezi zixhobo ziphezulu.

 

Iprojekthi ye-Ansix Tech yokwenza ii-impellers ze-Toshiba air conditioner centrifugal fan impellers isebenza njengeklasi ephambili kwimveliso yanamhlanje, eqhutywa yixabiso. Ngokudibanisa isayensi yezinto ezisemgangathweni, ukulinganisa okuqikelelweyo kwedijithali, kunye noyilo lwenkqubo olukrelekrele kwasekuqaleni, i-Ansix Tech ayivelisi nje kuphela iindawo—iyayiphucula iindleko ngelixa isakha ngokuthembeka okuphezulu. Le ndlela ipheleleyo, elawula yonke into ukusuka kwiipellets zepolymer ukuya kwimveliso epakishiweyo, yindlela ababonelela ngayo amaqabane anjengeToshiba ngomda wokhuphiswano olugqibeleleyo.

 

Isiseko: Isayensi yezinto eziCwangcisiweyo kunye nePrototype yeDijithali

Uhambo lwe-impeller aluqali kumgangatho wefektri, kodwa luqala kwindawo yedijithali nakwilebhu yezinto. Kwi-impeller yefeni ye-centrifugal esebenza ngesantya esiphezulu kwindawo enokuguquguquka kobushushu, ukukhethwa kwezinto zezona zinto zibalulekileyo ezichaza ukusebenza, ixesha elide kunye neendleko.

 

Ukukhetha Izinto Ezichanekileyo

I-Ansix Tech ijonga ukukhethwa kwezinto njengobuchule bobunjineli. Bahamba kwiipotifoliyo ezininzi zeepolymers, ukusuka kwi-thermoplastics ezishushu kakhulu ukuya kwi-composites eziphambili, ukuze bafumane ibhalansi efanelekileyo. Kwi-centrifugal impellers, iimfuno zingqongqo: umlinganiselo ophezulu wamandla ukuya kobunzima, ukumelana nokudinwa okugqwesileyo, uzinzo olulinganayo kumanqanaba obushushu ahlukeneyo, kwaye rhoqo, ukubambezeleka komlilo okuqhelekileyo.

 

Itheyibhile 1: Iiplastiki zoBunjineli eziPhambili zezicelo zeCentrifugal Impeller

Ubuchule be-Ansix Tech buxhomekeke ekuphepheni ubunjineli obugqithisileyo. Bakhokela abathengi kwizinto ezisebenza kakuhle ngokwezoqoqosho ezihlangabezana nazo zonke iinkcukacha, ezinokunciphisa ukusuka kwi-resin ephezulu njenge-PEEK ukuya kwi-nylon esebenza kakuhle okanye umxube wePC ophuculweyo ngaphandle kokunciphisa ukusebenza kwentsimi. Oku kuhambelana kwesayensi kwezinto nokusetyenziswa kwazo kunokunciphisa iindleko zezinto eziluhlaza ngama-20-35%.

 

Ukuqinisekiswa kweVirtual kunye noHlalutyo lokuHamba kweMold

Ngaphambi kweqhekeza elinye Intsimbi Yomngundo xa isikiwe, uyilo lwamacandelo luvavanywa ngokupheleleyo kwi-intanethi. Besebenzisa isoftware yokulinganisa ephucukileyo (njengeMoldflow okanye iAltair Inspire Mold), iinjineli ze-Ansix Tech zenza uyilo olupheleleyo lwe-Design for Manufacturability (DFM) kunye nohlalutyo lokuhamba komngundo.

 

Le nkqubo ilinganisa ukufakwa kweplastiki enyibilikisiweyo kwindawo ebonakalayo yokubumba, ichonga kwaye isombulule iziphene ezinokubakho ngaphambi kokuba zibe ziingxaki zomzimba ezibizayo. Kwi-impeller entsonkothileyo, uhlalutyo lugxile koku kulandelayo:

 

Ibhalansi Yokuzalisa: Ukuqinisekisa ukuba zonke iincam zeblade ezibhityileyo zizaliswa ngaxeshanye ukuthintela ukugoba kunye noxinzelelo lwangaphakathi.

 

Ulawulo lweMigca yokuWelda: Ukuqikelela apho imida yokuhamba kwamanzi idibana khona kunye nokubeka ezi ndawo zibuthathaka kwiindawo ezingezizo ezibalulekileyo.

 

Ukuthintela Ukubanjwa Komoya: Ukuchonga apho umoya unokubanjwa khona, okukhokelela ekutshisweni okanye ekuthathweni kwemifanekiso emifutshane, kunye nokuphucula indlela yokungenisa umoya.

 

Uqikelelo lokuNciphisa kunye nokuQonda iWarpage: Ukulindela indlela inxalenye eza kujika ngayo njengoko iphola, okuvumela ukulungiswa kwembuyekezo kwi Uyilo lweMold.

 

Eli nqanaba le-digital prototyping lilitye lesiseko lesicwangciso se-Ansix Tech sokunciphisa iindleko. Ngokususa phantse isigaba sokulinga-nempazamo, banciphisa ixesha lophuhliso ngama-30-40% kwaye bathintele ukuphinda kusetyenziswe isikhunta esibizayo.

 

Intliziyo yeNkqubo: Uyilo kunye noBunjineli boMbumba ochanekileyo

Isikhunta yinjini yemveliso. Kwi-impeller ye-Toshiba-grade, i-Ansix Tech iyila kwaye yakhe isikhunta esimangalisayo sobunjineli beenkqubo ezidibeneyo, ngasinye senzelwe ukusebenza kakuhle kunye nobude bexesha.

 

Intsimbi Yesigqubuthelo: Umqolo Oyingqondi

Ukukhethwa kwentsimbi kuchaphazela ngokuthe ngqo ixesha lomjikelo, umgangatho wenxalenye, kunye nobomi bezixhobo. I-Ansix Tech idlula kwiintsimbi eziqhelekileyo, isebenzisa amanqanaba okuqhuba okuphezulu njenge-W620. Xa kuthelekiswa neentsimbi eziqhelekileyo, ezi zixhobo ziphambili zinokuphucula ukuqhuba kobushushu ngaphezu kwe-100%, nto leyo ethetha ukuba amaxesha okupholisa akhawulezileyo angama-5-25%. Kwimveliso yomthamo ophezulu, oku kunciphisa kongeza ekugcinweni okukhulu kwexesha lomatshini kunye nokusetyenziswa kwamandla.

 

Uyilo lweeNkqubo eziDibeneyo

 

Iitshaneli Zokupholisa Ezihambelanayo: Eyona nto intsha iphambili ikwinkqubo yokupholisa. I-Ansix Tech isebenzisa ushicilelo lwe-3D okanye i-machining ephucukileyo ukwenza iitshaneli zokupholisa ezihambelanayo ezilandela umzobo ochanekileyo weeblade ze-impeller kunye nehabhu. Ngokungafaniyo neetshaneli ezigrunjwe ngokuthe tye, ezi ndlela zenziwe ngokwezifiso zigcina umgama ofanayo ukusuka kumphezulu we-cavity, zikhupha ubushushu ngokukhawuleza nangokulinganayo. Oku kubalulekile ekunciphiseni ixesha lokujikeleza (elifikelela kwi-80% yokupholisa) kunye nokulawula i-warpage kwiiblade ezithambileyo.

 

Iinkqubo zeHot Runner kunye neGating: Ukuze kupheliswe inkunkuma yezinto ezibonakalayo kunye nokulungiswa kwakhona okunxulumene nee-cold runners, i-Ansix Tech isebenzisa iinkqubo ze-hot runner ezilinganayo. Isango—indawo yokungena yeplastiki emngxunyeni—libekwe ngobuchule, rhoqo kwindawo ye-impeller, ukuqinisekisa ukuzaliswa ngokulinganayo. Oku kwenziwa ngcono ngohlalutyo lokuhamba kwamanzi ukuthintela ukutsiba okanye ukungabaza kokugeleza kwamanzi okunokwenza buthathaka iiblayidi.

 

Ukukhupha ngobuchule: Ukususa i-impeller entsonkothileyo ngaphandle kokuphazamiseka kufuna ukuchaneka. Inkqubo inokudibanisa iiphini ze-ejector ezithe tye, imikhono, kunye neziphakamisi ezine-engile ezisebenza ngaxeshanye ukukhulula inxalenye ngobunono nangokungaguquguqukiyo kuyo yonke imijikelo.

 

Ubuchule bokuvelisa: Ukuphucula iinkqubo ukuze kube nokusebenza kakuhle

Xa kukho isikhunta esigqibeleleyo, ingqwalasela itshintshela kwinkqubo yokubumba ngenaliti. Apha, indlela yesayensi ye-Ansix Tech iguqula imveliso ibe ngumsebenzi oqhutywa yidatha ekusebenzeni kakuhle.

 

Ukubumba kweSayensi kunye nokuLungiselela iiParameter

Iingcali zisebenzisa i-Design of Experiments (DOE) ukuseka i-window yenkqubo eqinileyo nephinda-phindayo. Zilawula ngokuchanekileyo izinto eziguquguqukayo ezifana neeprofayili zesantya sokujova (ukugcwalisa iiblade ezincinci ngokufanelekileyo), uxinzelelo lokupakisha kunye nexesha (ukubuyisela ukuncipha), kunye nolawulo olucokisekileyo lobushushu kwiindawo ezahlukeneyo zesikhunta.

 

Ukuzenzekelayo kunye nokuBeka esweni ngexesha langempela

Ukuzenzekela ngokupheleleyo kubalulekile kokubini ukuhambelana kunye nokulawula iindleko. Iinkqubo zerobhothi zijongana nokususwa kwenxalenye, zisusa umahluko ebantwini kwaye zikhusela izinto ezibuthathaka. Okubaluleke kakhulu, iinkqubo zokubeka esweni inkqubo kunye neenzwa zoxinzelelo lwe-cavity zibonelela "ngeminwe yedijithali" kuyo yonke ifoto. Oku kuvumela uhlengahlengiso lwexesha langempela, oluvaliweyo, ukuqinisekisa ukuba nokuba kukho utshintsho lwe-viscosity yezinto zendalo, yonke impeller iveliswa ngokweemfuno. Oku kuqhuba amazinga okuphumelela kokuqala ngaphezulu kwe-99%, kuphelisa phantse iindleko zenkunkuma kunye nokulungiswa kwakhona.

 

*Itheyibhile 2: Isikhokelo soLungiselelo lweeNdleko eziNinzi se-Ansix Tech*

Ukuqinisekisa Ukuthembeka: Umgangatho Ovela Ekupheleni Nokuhanjiswa Okukhawulezileyo

Umgangatho kwi-Ansix Tech usebenza ngokukhawuleza, awusebenzi ngokukhawuleza. Ufakwe kuyo yonke inyathelo, ukusuka kuphononongo lokuqala lwe-DFM ukuya ekupakishweni kokugqibela.

 

Uqinisekiso loMgangatho oluBanzi

Olu lawulo luquka uHlolo lweNqaku lokuQala kusetyenziswa iiCoordinate Measuring Machines (CMM) ukuqinisekisa iprototype ngokuchasene nomzekelo wokuqala weCAD. Ngexesha lokuveliswa kobuninzi, iitshati zoLawulo lweNkqubo yeStatistical (SPC) zilandelela ubungakanani obubalulekileyo. KwiToshiba, oku kunokuquka ukuchaneka kweprofayili yeblade, ububanzi behabhu, kunye nokunyamezelana kwebhalansi ebalulekileyo—kudla ngokufuneka ukuba ibe ngaphakathi kwe-0.5 grams ukuze isebenze ngokutyibilikayo, ngaphandle kokungcangcazela.

 

Iinkqubo eziQinisekisiweyo zeMigangatho yeHlabathi

I-Ansix Tech isebenza phantsi kweenkqubo zolawulo lomgangatho ezaziwayo kwihlabathi liphela, kubandakanya i-IATF 16949 yeemoto kunye ne-ISO 13485 yezixhobo zonyango, igxininisa ukuzibophelela kulawulo oluqinileyo lwenkqubo kunye nokulandeleka okuxatyiswa ngokulinganayo kushishino lwe-HVAC.

 

Ukupakishwa kunye nokuhanjiswa ngokukhawuleza

Ngokuqonda ukuba icandelo labo liyinxalenye yenkqubo enkulu yokwenziwa kwezinto ngexesha elifanelekileyo, i-Ansix Tech iphucule uthutho lwayo lokugqibela. Ii-impellers zipakishwe ngezinto ezikhuselweyo ezenziwe ngokwezifiso ezithintela umonakalo kwiiblade ezibuthathaka ngexesha lokuhamba. Uthungelwano lwabo lokubonelela olucwangcisiweyo kunye nophawu lwezixhobo ezininzi eTshayina naseVietnam luvumela ukuhanjiswa okuthembekileyo nokukhawulezileyo, okunciphisa umthwalo wempahla kumaqabane anjengeToshiba.

 

Isiphelo: Ubambiswano Oluyilwe Ngexabiso

Ukwenziwa kwe-Toshiba air conditioner centrifugal fan impeller kuchaza umngeni onzima wokubumba i-injection molding yanamhlanje. I-Ansix Tech ihlangabezana nalo mngeni ngefilosofi ejonga ukunciphisa iindleko kungekuko njengento yokunciphisa iikona, kodwa njengesiphumo esisisiseko sobunjineli obuphezulu.

 

Ngobukrelekrele bezinto eziphathekayo, ukulinganisa kwangaphambili, izixhobo ezichanekileyo, kunye nemveliso eqhutywa yidatha, zinciphisa iindleko zizonke zobunini. Kwiinkokeli zehlabathi ezifana neToshiba, olu budlelwane lubonelela ngaphezu kwecandelo nje; lubonelela ngokuthembeka, ixesha elikhawulezileyo lokufikelela kwimarike, kunye nenzuzo ebonakalayo yokhuphiswano kwimarike efuna amandla. Kwishishini apho inzuzo yokusebenza kakuhle ilinganiswa ngamaqhezu epesenti, indlela edibeneyo nepheleleyo ye-Ansix Tech ayimeli nje uphuculo oluqhubekayo, kodwa inyathelo elitshintshayo phambili kwimveliso eqhutywa yixabiso.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene ne-Toshiba air conditioner centrifugal fan impeller, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, thumela i-imeyile ku: stephen@ansixtech.com

 

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