Isikhunta senkxaso yeprinta yeCanon
Ubunjineli Bokuchaneka: Ngaphakathi I-Ansix I-Mold yeTekhnoloji eXabiso eliPhezulu kwi-Bracket ebalulekileyo yeCanon
I-Ansix Tech isebenzisa ubuchule bezinto ezintsha kunye nokupholisa ngokuchanekileyo ukunciphisa iindleko zeCanon bracket nge-15% ngelixa igcina ukunyamezelana kwe-micron kwinqanaba leeprinta ezikhawulezayo.
Xa inkampani enkulu ye-elektroniki yehlabathi iCanon yayifuna into ebalulekileyo kuthotho lwayo lwamva nje lweprinta ekhawulezayo, yajika yaya kwi-Ansix Tech. Umngeni wawulula ngendlela ekhohlisayo kodwa unzima kakhulu: ukuyila nokwenza i-mold ye-bracket exhasayo enika ukuthembeka okungagungqiyo, ukuchaneka okugqwesileyo, kunye nokunciphisa okukhulu kwixabiso ngenxalenye. Isiphumo saba yiklasi ephambili ekubumbeni i-injection, apho amava anzulu e-Ansix Tech kushishino aguqule i-component esemgangathweni yaba yi-asethi enexabiso eliphezulu. Eli nqaku lihlola uhambo oluntsonkothileyo lweprojekthi ye-mold ye-bracket yenkxaso yeprinta yeCanon, ityhila indlela ukhetho olucwangcisiweyo kwisayensi yezinto eziphathekayo, i-cooling dynamics, kunye nokwenza ngcono iinkqubo ezizisa ixabiso elimangalisayo kwimveliso ye-elektroniki ekhuphisanayo.
Isiseko seProjekthi: Isibiyeli esineemfuno ezibalulekileyo zeMisebenzi
Iiprinta, ingakumbi iimodeli zemveliso yedijithali ephezulu, ziyamangalisa ngobunjineli obuchanekileyo apho yonke into kufuneka isebenze ngokungenasiphako. Ibrakethi yokuxhasa ekuthethwa ngayo idlala indima esisiseko, enoxanduva lokubamba nokulungelelanisa iindibano ezibalulekileyo, ezifana nesiphathi sekhatriji. Nakuphi na ukungazinzi okanye ukugoba okubonakalayo kunokukhokelela ekungalungelelaniseni, kunciphisa umgangatho wokuprinta kunye nokuthembeka kwenkqubo.
Iinkcukacha zobugcisa zeCanon kule projekthi bezinzima kakhulu. I-bracket yayifuna izinto ezinokuqina okuphezulu ukuze zihambelane nokusebenza kwezinye iindlela zesinyithi, uzinzo oluphezulu lokulinganisa ukugcina ukunyamezela ngaphakathi kwe-±0.05 mm enzima (0.002 intshi), kunye neempawu zangaphakathi zokususa itshaja ye-electrostatic (ESD). Ngaphezu koko, njengezinye izinto ezininzi kwizixhobo ze-elektroniki, yayifuna ukuhlangabezana nesatifikethi sokutsha se-UL94 V-0 sokhuseleko. Ukuhlangabezana nale migangatho nge-injection yeplastiki engabizi kakhulu. Icandelo Elibunjiweyo yayilulona mngeni uphambili owamkelwe yi-Ansix Tech.
Uyilo oluBambiseneyo kunye neDijithali yoMfanekiso
Le projekthi ayiqalanga kwindawo yokusebenzela, kodwa yaqala kwicandelo ledijithali. Iinjineli ze-Ansix Tech zisebenzise ifilosofi yoYilo lweMveliso (i-DFM) kwasekuqaleni. Iiseshoni zokusebenzisana neqela leCanon zigxile ekuphuculeni ijiyometri yenxalenye ukuze ikwazi ukubumba, ukuqinisekisa ubukhulu bodonga obufanayo ukuthintela iimpawu zesinki kunye nokunciphisa ukunqunyulwa ukuze kube lula ukusebenzisa izixhobo.
Eyona nto iphambili kweli nqanaba yayiyi-Advanced Mold Flow Analysis (DFA). Le software yokulinganisa yaxela kwangaphambili indlela iplastiki enyibilikisiweyo eya kuzalisa ngayo umngxuma we-mold, ichonga iingxaki ezinokubakho ezifana nemigibe yomoya, imigca ye-weld (enokuthi yenze buthathaka inxalenye), kunye neendawo zokupholisa okungalinganiyo. Ngokulinganisa iindawo ezahlukeneyo zesango—iindawo zokungena zeplastiki—kunye noyilo lwemijelo yokupholisa, iqela linokuthi “livavanye” phantse Uyilo lweMold kudala ngaphambi kokuba intsimbi isikwe. Le ndlela yokuthatha amanyathelo okuqala, eyayigxininiswa yiCanon kwimbali kuphando lwayo lokuvelisa, ithintela uhlaziyo olubizayo kunye nokulibaziseka kwemveliso.
Isiphumo saba yimodeli ye-3D egqityiweyo yesikhunta eyayilungelelanisa ukuhamba kweplastiki okufanelekileyo kunye nokupholisa okusebenzayo kunye necebo eliqinileyo lokukhupha, nto leyo eyabeka isiseko sokwenziwa kwezinto ezibonakalayo.
Intliziyo yeSixhobo: Izinto eziCwangcisiweyo kunye noKhetho lweNsimbi
Ukusebenza kunye nobude bexesha le-injection mold kuxhomekeka kwizinto ezikhethiweyo zokwakha. Kwi-Canon bracket, ukhetho lwenziwe ngokuchaneka, ukuqina, kunye nomgangatho wenxalenye yokugqibela engqondweni.
Isinyithi Sokubumba: Isiseko Sokuqina
Isiseko se-mold kunye nemingxuma zenziwe ngomatshini ngentsimbi eqinisiweyo, ekhethwe ngokukodwa ngenxa yokulinganisela kwayo okuhle koomatshini, ukupholisha, kunye nokumelana nokuguguleka kwexesha elide. Kwii-molds ezine-cavitation ephezulu okanye ezo zineenkcukacha ezintsonkothileyo, iintsimbi zezixhobo eziqinileyo ezifana ne-H-13 zihlala zisetyenziselwa izinto ezifakwayo ukuze zimelane nobunzima beplastiki ezizalisiweyo kunye noxinzelelo oluphezulu lwenkqubo yokujova. Ukukhethwa kwentsimbi kuchaphazeleke ngokuthe ngqo ziimfuno zenxalenye zokugqitywa komphezulu ogudileyo kunye nomjikelo wobomi bemveliso obuqikelelweyo boluhlu lweprinta.
I-Plastic Resin: Ukusebenza koBunjineli kwiCandelo
Inkwenkwezi yomboniso yayizizinto zeplastiki ezichazwe kwi-bracket ngokwayo. Elandela umkhwa weshishini okhokelwa ziinkampani ezifana necandelo le-Canon's Océ, i-Ansix Tech yacebisa ukuba kutshintshwe izinto zemveli okanye isinyithi ziye kwi-compound enobunjineli obuphambili. I-resin ekhethiweyo yayiyi-polycarbonate ethintela ilangatye, eqiniswe yi-carbon fiber.
Ukwakhiwa kwezinto kunye neeProperties: Le khompawundi, efana neLehvoss LUVOCOM 50-7856/FR/BK ekhankanyiweyo kwizicelo ezinxulumene neCanon, idibanisa isiseko se-polycarbonate kunye neefayibha zekhabhoni ezinqunqiweyo kunye nezongezo ezithintela ilangatye.
Iingenelo Zokusebenza: Iifayibha zekhabhoni zibonelela ngokuqina okuphezulu kunye nokuzinza okubonakalayo, zimelana nokuguquguquka phantsi komthwalo kunye notshintsho lobushushu. I-Polycarbonate inika ukuqina kunye nokucaca okuqhelekileyo, ngelixa izongezo ziqinisekisa ukuba umlinganiselo wokutsha we-V-0 uyafezekiswa. Okubaluleke kakhulu, olu hlobo lwezinto lukwabonelela ngeempawu ezilungileyo zokuhamba kwamanzi, oluvumela ukuba luzalise amacandelo abhityileyo esikhumbeni ngokupheleleyo nangokungaguquguqukiyo, nto leyo ebalulekileyo ekufezekiseni ukunyamezelana okuqinileyo kwe-±0.05 mm.
Itheyibhile: Iipropati eziphambili zePolymer enobunjineli kwiBracket yeNkxaso
Ubunjineli beMold: I-Symphony yeeNkqubo
I-injection mold ephumelelayo yinkqubo yendalo yeenkqubo ezixhomekeke kwenye. Kwi-Canon bracket mold, inkqubo nganye yenziwe ngobuchule.
Inkqubo Yokupholisa (Iitshaneli Zamanzi): Ngokuqhelekileyo inkqubo ebaluleke kakhulu kodwa engakhathalelwanga, ukupholisa okusebenzayo kumisela ixesha lomjikelo kunye nomgangatho wenxalenye. I-Ansix Tech iyile uyilo lokupholisa oluhambelanayo, apho iitshaneli zamanzi zilandela umda womngxuma wesikhunta ngokusondeleyo kangangoko kunokwenzeka. Oku kukhuthaza ukukhupha ubushushu obufanayo, kunciphisa kakhulu ixesha lokupholisa kwaye kunciphisa uxinzelelo lwangaphakathi kwinxalenye ekhokelela ekuqhekekeni. Imigaqo yokupholisa okusebenzayo—ukugcina ubushushu obuhambelanayo besikhunta kunye nokubeka phambili ukupholisa kwiindawo ezityebileyo, njengesango—yasetyenziswa ngokungqongqo.
Inkqubo Yomgijimi Nesango: Iqela likhethe inkqubo yokubaleka eshushu. Ngokungafaniyo nekubaleka ebandayo, eqina ize ilahlwe ngomjikelo ngamnye, ukubaleka eshushu kugcina iplastiki inyibilikile ukuya kuthi ga esangweni. Oku kususa inkunkuma yomgijimi, kunciphisa ixesha lomjikelo, kwaye kuvumela ulawulo oluchanekileyo loxinzelelo ngexesha lokuzaliswa. Isango libekwe ngobuchule ukuqinisekisa ukuhamba ngokulinganayo emgodini, ukuthintela ukupakishwa okungalinganiyo kunye nokuqhekeka.
Inkqubo Yokukhupha Inkunkuma: Ukuze kususwe ngokucocekileyo nangokuthembekileyo ibracket eqinileyo neqinileyo kwisikhunta, inkqubo yokukhupha inkunkuma eqinileyo yayibalulekile. Oku kwakuquka uluhlu lwee-ejectors zemikhono kunye nee-ejectors ze-blade ezibekwe ukuze zisebenzise amandla alinganayo kwiimbambo nakwindawo ezingezizo ezobuhle, ukuthintela umonakalo okanye ukugqwetheka kwenxalenye echanekileyo.
Ukwenziwa Nokuqinisekiswa Okuchanekileyo
Njengoko uyilo luvaliwe, ukuveliswa kwaqala kwiziko loomatshini loLawulo lweeNombolo zeKhompyutha (CNC) kunye nezixhobo zoMatshini wokukhupha umbane (EDM). Injongo yayikukuguqula imodeli yedijithali ibe yintsimbi ngokuchanekileyo kwinqanaba le-micron. I-core kunye ne-cavity inserts zazenziwe ngomatshini, zapholishwa zada zagqitywa, zaza zahlanganiswa ngononophelo kwisiseko se-mold.
Uvavanyo lokuqala lokubumba lulixesha elibalulekileyo. Iifoto zokuqala zityhile imingeni eqhelekileyo ekubumbeni okuchanekileyo:
Umahluko weWarpage kunye noBume: Iindawo zokuqala zibonakalise ukujijeka okuncinci, okungaphumeleli ukujonga ukunyamezelana okuqinileyo. Oku kulandelelwe kukungalingani okuncinci kwinkqubo yokupholisa.
Iziphene zomphezulu: Imigca yokuhamba kwamanzi ivele kwiindawo zokuhombisa ngenxa yesantya esingaphantsi kwesokufakwa.
Iinjineli ze-Ansix Tech ziphendule ngenkqubo yokwenza ngcono inkqubo. Amanqanaba okuhamba kwemisele yokupholisa ahlengahlengiswe ukuze kusekwe ibhalansi egqibeleleyo yobushushu. Iprofayili yenaliti—isantya kunye noxinzelelo apho iplastiki ityhalelwa khona kwisikhunta—yalungiswa kakuhle ngamanqanaba ukuze kususwe iimpawu zokuhamba. Uxinzelelo kunye nexesha lokupakisha zalinganiswa ukuze kulungiswe ukuncipha kwezinto ngaphandle kokupakisha kakhulu. Uhlengahlengiso ngalunye lwalinganiswa ngokuchasene nesampulu yegolide de isikhunta savelisa rhoqo izibiyeli ezihlangabezana nazo zonke iikhrayitheriya zobukhulu, ezibonakalayo, kunye nokusebenza kweCanon.
Impembelelo yoShishino: Ukubonelela ngokuthembeka kunye nexabiso
Umlinganiselo wokwenene womsebenzi we-Ansix Tech ubonakala kwixabiso lokusebenza kunye nelemali elithunyelwe kwiCanon.
Ukuncitshiswa kweendleko ngokuvelisa izinto ezintsha: Ngokukhuthaza ukutshintshela kwi-polymer compound esebenza kakuhle, enokubunjwa, i-Ansix Tech yenze kube lula kakhulu. Oku kushenxa kwisinyithi okanye kwi-multi-part assembly kwadibanisa i-component, kwasusa amanyathelo oomatshini kunye nokudibanisa okwesibini. Njengoko kubonisiwe kwiiprojekthi ezifanayo zeCanon, le ndlela inokukhokelela ekunciphiseni kwe-15% okanye ngaphezulu kweendleko zemveliso kunye nokudibanisa.
Iingenelo Zokusebenza Kakuhle: Inkqubo yokupholisa ephuculiweyo kunye neeparamitha zenkqubo ezizinzileyo zinciphise ixesha lomjikelo wokubumba ngenaliti. Ukuncitshiswa kwemizuzwana embalwa ngenxalenye nganye kuthetha ukuba kukho amawaka ezinto ezongezelelweyo eziveliswa ngeveki, nto leyo ephucula ukwenziwa kwemveliso yeCanon kunye nokuguquguquka kwayo.
Ukuqinisekiswa koMgangatho kunye nokuHanjiswa ngokukhawuleza: Ingxelo epheleleyo yoHlolo lweNqaku lokuQala (i-FAI), exhaswa yiStatistical Process Control (SPC) ngexesha lokuveliswa, iqinisekisile ukuba zonke izibiyeli ziyahlangabezana neemfuno. Yonke le nkqubo, ukusuka kuyilo ukuya ekuhanjisweni kweenkuni ezilungele imveliso, yenziwe phantsi kwexesha elikhawulezileyo, nto leyo egxininisa ukuzibophelela kwe-Ansix Tech ekubeni liqabane eliphendulayo neliqhutywa lixabiso.
Iprojekthi ye-Ansix Tech yebracket yenkxaso yeprinta yeCanon sisifundo esinamandla kwi-injection molding yanamhlanje. Ibonisa ukuba ubuchule bokwenyani abuxhomekekanga nje kuphela kwi-machining steel, kodwa nasekudityanisweni okupheleleyo kwesayensi yezinto eziphathekayo, ukulinganisa okusekelwe kwifiziksi, ubunjineli bokuchaneka, kunye nolawulo lwenkqubo. Ngokugxila ngokungapheziyo ekwenzeni ngcono yonke into eguquguqukayo ukuze ikwazi ukwenziwa kunye nokusebenza, i-Ansix Tech inikezele ngaphezu kwe-mold; banikezele ngenzuzo ebonakalayo yokhuphiswano—ukubonisa ukuba kwihlabathi elibalulekileyo lokuvelisa izinto ze-elektroniki, ezona zinto zithembekileyo nezixabisekileyo zihlala zizalwa yintsebenziswano eyinkimbinkimbi phakathi koyilo kunye nokuvelisa ngokuchanekileyo.
I-Ansix Tech Co Ltd
Ukuba unezicwangciso ezinxulumene ne-Canon printer support bracket mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com
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