I-LCP annular belt base mold

I-LCP annular belt base mold

 

Ubunjineli obuchanekileyo: Ngaphakathi I-Ansix Iprojekthi yeTekhnoloji ye-LCP Annular Belt Base Mold eneZibambiso Eziphezulu

 

UKUKHUTSHWA NGOKUKHAWULEZA

 

Kwihlabathi elichanekileyo kakhulu lemveliso yepolymer ephucukileyo, ukudalwa kwesikhunta esinye, esintsonkothileyo kunokuba ngumahluko phakathi kobunkokeli bemarike kunye nokuphelelwa lixesha. Akukho ndawo ibonakalayo ngakumbi kule nto ngaphandle kokuveliswa kwezinto zeLiquid Crystal Polymer (LCP), izixhobo ezihlonitshwa ngamandla azo angaqhelekanga, uzinzo lobushushu, kunye nokukwazi kwazo ukwenza izinto zibe ncinci kwi-5G, kwiimoto, nakwiimbonisi ze-optical. Kwindawo ephambili kule ndawo inzima yi-Ansix Tech, umboneleli wezisombululo zokubumba inaliti, ogqitywe kutshanje kwiprojekthi ye-LCP annular belt base mold ebalaseleyo, ebonisa indlela entsha yoyilo oludibeneyo, imveliso engabizi kakhulu, kunye nexesha elikhawulezayo lokuthengisa.

 

Olu phando luhlolisisa indlela ebanzi ye-Ansix Tech kule projekthi, ukusuka kwingcamango yokuqala ukuya ekufezekisweni kwayo kokugqibela, ichaza iinkcukacha zobungcali kunye nezigqibo ezicwangcisiweyo ezibavumela ukuba banikezele ngokuthembeka kunye nexabiso elingenakuthelekiswa nanto, nto leyo enciphisa kakhulu iindleko zeyunithi yezinto ezibalulekileyo kubathengi babo.

 

Umngeni: Ukugqibelela koBunjineli kwiCandelo eliBalulekileyo

Le projekthi igxile kwisiseko sebhanti ye-LCP annular – into encinci, efana nesangqa eneemfuno ezingqongqo zozinzo olulinganayo, ukuthamba, kunye nokusebenza kobushushu obuphezulu. Isetyenziswa kwi-optical assemblies eziphambili kunye ne-precision encapsulation, nasiphi na isiphene kwinxalenye—njenge-warpage, iimpawu zokusinki, okanye uxinzelelo lwangaphakathi—kunokubangela ukungaphumeleli kwenkqubo. Umthengi wayefuna i-mold ekwaziyo ukuvelisa izigidi zeenxalenye ezinobungqingqwa be-micron, umjikelo we-prototyping okhawulezayo wokuqinisekisa uyilo, kunye nenkqubo yokugqibela yemveliso elungiselelwe ukusebenza kakuhle okuphezulu kunye nexabiso elincinci.

 

Isigaba 1: Uyilo oluSisiseko kunye noQinisekiso oluSebenzayo

Inkqubo ye-Ansix Tech iqala kudala ngaphambi kokuba isinyithi sinqunyulwe. Uyilo lwesiseko sebhanti ye-annular, olufunyenwe kwifomathi ye-CAD, luphononongwa ngokupheleleyo yi-Design for Manufacturability (DFM). Iinjineli zihlola ukufana kobukhulu bodonga, ii-engile zedrafti, kunye nee-concentrators ezinokubakho, zicebisa utshintsho oluncinci ukuqinisekisa ukubumba okuqinileyo.

 

Kwangaxeshanye, iMold Flow Analysis (DFM) isetyenziswa kusetyenziswa isoftware yokulinganisa ephucukileyo. Eli nqanaba le-virtual prototyping libalulekile kwi-LCP, into eyaziwa ngokuziphatha kwayo kwe-anisotropic flow. Abahlalutyi balingisa ipateni yokuzalisa, ukusasazwa koxinzelelo, kunye ne-cooling gradient ukuqikelela iziphene ezinokubakho.

 

“Ukulinganisa kutyhile umngcipheko wokuba imigca ye-weld ivele kwindawo ebalulekileyo yokudibanisa ulwakhiwo,” ucacise watsho uLi Wei, iNjineli yoYilo ePhambili ye-Ansix Tech. “Ngokufudusa isango ngobuchule nokulungisa inkqubo ye-runner, sisuse isiphene ngekhompyutha, sisindisa iiveki zovavanyo kunye neempazamo kunye nokulungiswa kwakhona kwesikhunta okubiza kakhulu.”

 

Isigaba sesi-2: Ukukhethwa kwezinto ezicwangcisiweyo – Ukulinganisela ukusebenza kunye noqoqosho

Ukukhethwa kwezinto kubalulekile kakhulu kwaye kuqhuba ukusebenza kakuhle. Ii-LCP ziludidi lwee-polymers ezinezakhiwo zeemolekyuli ezikhethekileyo, ezibonelela nge-viscosity ephantsi yokuzalisa iindonga ezibhityileyo, ukumelana nobushushu obuphezulu, kunye nozinzo oluhle kakhulu. Kule projekthi, i-Ansix Tech icebise i-LCP CM831B, uhlobo oluphawulwe ngokukodwa kwizicelo ze-optical.

 

"Ifomyula ye-CM831B inika iipropati ezifunekayo zobushushu nezoomatshini ngelixa inika iimpawu zokuhamba okuphezulu," utshilo uGqr. Chen, iNgcali yeZinto kwi-Ansix Tech. "Okubaluleke ngakumbi, ngokusebenzisa ubudlelwane bethu bokuthenga ubungakanani kunye nolwazi olunzulu lwezinye iindlela zezinto, sichonge olu didi njengesisombululo esifanelekileyo sokusebenza kweendleko. Siyakuphepha ukucacisa ngokugqithisileyo ii-resin zeprimiyamu ezingeyomfuneko, nto leyo enciphisa ngokuthe ngqo iindleko zezinto zomthengi ngenxalenye nganye—into ebalulekileyo kwimveliso ephezulu."

 

Isigaba 3: I-Anatomy ye-a Umngundo ochanekileyo

Isikhunta ngokwaso sisixhobo sobugcisa sobunjineli, kwaye yonke inkqubo yenzelwe ukuqina, ukuchaneka, kunye nokusebenza kakuhle.

 

Ukukhethwa kweNsimbi yeMold: Kwimingxuma kunye nee-cores eziphantsi koxinzelelo oluphezulu kunye nokuhamba kwe-LCP okurhabaxa, i-Ansix Tech ikhethe i-Stavax ESR (S136) intsimbi yemold engagqwaliyo. Ukupholishwa kwayo okuphezulu, ukumelana nokugqwala okugqwesileyo, kunye nobunzima obufanayo kuqinisekisa ubomi obude benkonzo kunye nokugcina umgangatho womphezulu kwizigidi zemijikelo. Kwizinto ezingabalulekanga kangako, iintsimbi eziqinisiweyo njenge-P20 zisetyenziselwa ukulawula iyonke. Iindleko zeMold.

 

Inkqubo Yokupholisa kunye Neetshaneli Zamanzi: Ukupholisa okusebenzayo kubaluleke kakhulu ekulawuleni ixesha lomjikelo kunye ne-warpage yenxalenye. I-Ansix Tech iyile inethiwekhi yetshaneli yokupholisa ehambelanayo elandela umda wesiseko sebhanti ye-annular. Le ndlela intsha, enikwe amandla yi-machining ephucukileyo, iqinisekisa ukukhupha ubushushu ngokulinganayo, inciphisa ixesha lokupholisa ngama-30% xa kuthelekiswa neetshaneli zemveli ezigrunjiweyo kwaye iphucula ukuba iindawo zithe tyaba.

 

Iinkqubo zeRunner, Gate, kunye neEjection: Inkqubo yeRunner eshushu enee-nozzles ezichanekileyo ezilawulwa bubushushu ichazwe ukuze isuse inkunkuma ye-sprue kwaye igcine ubushushu obuhlala bunyibilika. Isango eliyi-pin-point likhethwe ngenxa yokuqhekeka kwalo okucocekileyo kunye nentsalela encinci, ebalulekileyo kumphezulu wento yokuhombisa kunye nokusebenza kwayo. Inkqubo ye-ejection isebenzisa indibaniselwano yee-ejectors ze-sleeve kunye nee-air poppets ukuze ikhulule kancinci kodwa ngokuqinisekileyo inxalenye ethambileyo, enodonga oluncinci ngaphandle kokuphazamiseka.

 

Isigaba sesi-4: Ukoyisa Imiqobo Yokuvelisa Nokucubungula

Ukuguqulela uyilo lube yinyani kuye kwazisa imingeni eyahlukeneyo. Ukulungisa imijelo yokupholisa entsonkothileyo kwakufuna i-5-axis CNC milling kunye ne-Electrical Discharge Machining (EDM) ukuze ufumane iinkcukacha ezilungileyo. Ukupholisha okuphezulu okufunekayo kwiindawo ezingaphakathi kufuna ukugqitywa ngesandla okunobuchule kube sekupheleni okufana nesipili #A1, okuthintela ukunamathela kwenxalenye kunye nokuqinisekisa ukudluliselwa komphezulu ogqibeleleyo.

 

"Indlela i-LCP ebonakala ngayo i-anisotropic ithetha ukuba ukujongwa kweemolekyuli ngexesha lokuhamba kwento kuchaphazela ngokuthe ngqo iimpawu zoomatshini zenxalenye yokugqibela," utshilo uMphathi weMveliso uZhang Hao. "Uhlalutyo lwethu lokuhamba kwento enje nge-mold flow lusinike isicwangciso, kodwa ukulungisa isantya sokujova, uxinzelelo lokupakisha, kunye nobushushu bento enje nge-mold yayilubugcisa. Senze i-Design of Experiments (DoE) ukuze sivale iiparameter ezinciphisa i-warpage ebangelwa kukujongwa kwento enje nge-mold ngelixa senza amandla angaphezulu."

 

Isigaba sesi-5: Ukuphucula iinkqubo ukuze zisebenze kakuhle kwaye zilawule iindleko

Ukuzinikela kwe-Ansix Tech ekunciphiseni iindleko kuyabonakala ekuphuculeni inkqubo. Umzuzwana ngamnye, uncitshiswe kwixesha lomjikelo, uguqulela ekubeni kongiwe kakhulu kwimveliso yezigidi.

 

Ukuncitshiswa kwexesha lomjikelo: Ngokusebenzisa uyilo olucwangcisiweyo lwetshaneli yokupholisa kunye nolawulo oluchanekileyo lobushushu, isigaba sokupholisa sincitshisiwe. Ngaphezu koko, ukuhlanganiswa kokukhupha iinxalenye zerobhothi kunye nokuhlolwa kombono ngaphakathi komatshini kudale iseli yemveliso engenamthungo, ekhawulezayo.

 

Ukunciphisa iiScrap: Iwindow yenkqubo ezinzileyo echongiweyo nge-DoE, kunye nenkqubo ye-hot runner, isuse phantse inkunkuma yezinto ezivela kwi-sprues kwaye yanciphisa amazinga okulahlwa ukuya ngaphantsi kwe-0.5%.

 

Ukusebenza kakuhle kwamandla: Ukusetyenziswa koomatshini bokubumba inaliti abasebenzisa umbane wonke kwimveliso, abaziwa ngokuchaneka kwabo kunye nokusetyenziswa kwamandla okuphantsi xa kuthelekiswa nabanye abasebenza nge-hydraulic, kunciphisa ngakumbi iindleko zokusebenza.

 

"Ngokuhlasela ngokupheleleyo ukungasebenzi kakuhle—kwixesha lomjikelo, ukusetyenziswa kwezinto, amandla, kunye nomsebenzi—asenzi nje kuphela isikhunta; sicwangcisa inkqubo yokuvelisa engabizi kakhulu," utshilo uZhang Hao. "Apha kulapho sinikezela khona ukonga iindleko okukhulu kubathengi bethu."

 

Isigaba 6: Uqinisekiso loMgangatho oluNgagungqiyo

Umgangatho ufakwa kwinqanaba ngalinye. Ukuhlolwa kwenqaku lokuqala kweendawo zeprototype kusetyenziswe iiCoordinate Measuring Machines (CMM) ukuqinisekisa yonke imilinganiselo ebalulekileyo ngokuchasene nemodeli yeCAD. Ngexesha lokuvelisa, ulawulo lwenkqubo yezibalo (SPC) lujonga iiparameter ezibalulekileyo ngexesha langempela. Ibhetshi nganye yeziseko zebhanti ezijikelezayo ivavanywa ukuba ithambile, amandla okutsalwa, kunye nokumelana nobushushu, kunye nokulandeleka ngokupheleleyo ukubuyela kwindawo yemveliso.

 

Isigaba sesi-7: Ukupakishwa kunye nokuhanjiswa ngokukhawuleza

Iqonda ukuba isikhunta siyinto ebalulekileyo, i-Ansix Tech iyithumela kwikreyithi efakelwe ngokwezifiso, efunxa ukuthuthumela ene-desiccant ukuthintela ukugqwala. Lonke eli phulo, ukusuka kuyilo olugqityiweyo ukuya ekuhanjisweni kwesikhunta esilungele imveliso, ligqitywe ngexesha elixinzelelweyo—into eyenziwe yaba nokwenzeka ngokucwangciswa koyilo ngaxeshanye, ukuthengwa kwezinto, kunye nokuveliswa, kunye neqela elinamava eliye lahlangabezana nemingeni efanayo amaxesha amaninzi.

 

I-Ansix Tech: Iqabane elakhelwe kumava kunye nexabiso

Iprojekthi ye-LCP annular belt base mold ayilompumelelo ikhethekileyo kodwa yindlela ebonakalisa ngayo ifilosofi ephambili ye-Ansix Tech. Ngaphezulu kweminyaka eli-15 yobuchwephesha kwi-polymer molding esebenza kakuhle, ngakumbi i-LCP kunye ne-PPS, inkampani iqokelele ulwazi oluninzi olungathethiyo. La mava abavumela ukuba baqikelele iingxaki, balungelelanise izisombululo, kwaye benze izigqibo ezinolwazi ezilungelelanisa ukugqwesa kwezobugcisa kunye nokusebenza kwezorhwebo.

 

“Umsebenzi wethu kukuba liqabane elijongene nobunjineli bexabiso, kungekhona nje umthengisi wezinto zokubumba,” uqukumbele watsho umphathi omkhulu uWang Feng. “Sityala ulwazi lwethu kwangaphambili ukuze sisuse umngcipheko kwiiprojekthi zabathengi bethu size sakhe ukusebenza kakuhle kwiDNA yenkqubo yokuvelisa. Isiphumo semveliso egqwesileyo enikezelwa ngexabiso eliphantsi kakhulu lobunini. Kwimeko yokhuphiswano yanamhlanje, loo nto ayisiyonto ilungileyo—yinto eyimfuneko.”

 

Ukuphunyezwa ngempumelelo kwe-LCP annular belt base mold kungqina le ndlela, nto leyo ebonisa ukuba kwihlabathi eliqhutywa ngokuchanekileyo le-injection molding, ezona zisombululo zintsonkothileyo nazo zinamandla kakhulu kwezoqoqosho.

 

Malunga ne-Ansix Tech:

I-Ansix Tech ngumboneleli ophambili wezisombululo zokubumba ngomjovo ochanekileyo, egxile kwiinkuni ezintsonkothileyo zeplastiki zobunjineli ezifana ne-LCP, i-PPS, kunye ne-PEEK. Ngobuchule obudibeneyo obuquka uyilo, ukulinganisa, ukuvelisa, kunye nokwenza ngcono inkqubo, i-Ansix Tech izinikele ekuncedeni abathengi ukuba bafikelele ekuthembekeni, umgangatho, kunye nokusebenza kakuhle kweendleko kwiiprojekthi zabo ze-polymer ezifuna kakhulu.

 

 

 

 

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene ne-LCP annular belt base mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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