I-DJI esongayo i-propeller blade mold

I-DJI esongayo i-propeller blade mold

 

Ukuchaneka Ekuhambeni: Njani I-Ansix Ubuchule bokubumba ngenaliti bobuchwephesha bunika amandla iipropeller zesizukulwana esilandelayo se-DJI

1 Intshayelelo: Indima Ebalulekileyo Yokubumba Ngenaliti Kwimveliso Yanamhlanje Yeedrone

Ishishini leedrone liye latshintsha kakhulu kwezobuchwepheshe kwiminyaka elishumi edlulileyo, kunye nezicelo zorhwebo ezisanda ukusuka kwifoto yasemoyeni ukuya kwezolimo, uphando, kunye nokuphendula ngokukhawuleza. Isiseko sale nguqu kukho umngeni wokuvelisa: ukuvelisa izinto ezisebenza kakuhle ngomlinganiselo ngaphandle kokubeka emngciphekweni ubunzima obuqinileyo, amandla, kunye neemfuno ezichanekileyo zokubhabha. Ukubumba ngenaliti kuye kwavela njengesisombululo esiguqulayo sale ngxaki, ngakumbi kwiindawo ezinzima ezifana neebhleyidi zepropeller ezisongwayo. Kwiinkokeli zoshishino ezifana ne-DJI, ukukwazi ukuvelisa iibhleyidi ngobuninzi ezikhaphukhaphu kodwa ezihlala ixesha elide, ezichanekileyo nge-aerodynamic, kwaye ezingabizi kakhulu kubaluleke kakhulu. Eli nqaku lichaza indlela i-Ansix Tech, ngokubambisana kwayo ne-DJI, esebenzise ngayo i-injection ephucukileyo. Itekhnoloji yokubumbai-niques yokwenza i-propeller mold ebeka imilinganiselo emitsha yokusebenza nokusebenza kakuhle, ngelixa inciphisa kakhulu iindleko zemveliso ngokusebenzisa ubuchule besayensi yezinto kunye nokwenza ngcono inkqubo.

 

2 Uhlalutyo Lokuqala kunye noYilo Oludibeneyo: Ukusuka kwiConcept ukuya kwi-CAD

Uhambo lophuhliso lwe-DJI's folding propeller blade mold luqale ngesigaba sokusebenzisana esinzulu phakathi kweqela lobunjineli be-DJI kunye neengcali zoyilo ze-Ansix Tech. Iinjongo eziphambili zazicacile: ukufezekisa umlinganiselo obalaseleyo wamandla ukuya kubunzima, ukuqinisekisa ukuba iindlela zokusasazwa ezingenasiphako kwindlela yokusonga, kunye nokuhlangabezana neempawu ezingqongqo ze-aerodynamic. Besebenzisa isoftware ye-CAD ephucukileyo, iinjineli zenze iimodeli ze-3D ezineenkcukacha ezisebenza njengesicwangciso sedijithali se-propeller blade yokugqibela kunye ne-mold ngokwayo. Eli nqanaba lalingaphelelanga nje ekuguquleleni uyilo kwifomathi enokwenziwa; labandakanya ukuphuculwa okuphindaphindayo ukujongana nemida enokubakho yokwenziwa kwangaphambili. Indlela ye-Ansix Tech idibanise imigaqo yoYilo lweMveliso (DFM) kwasekuqaleni, iqwalasela izinto ezifana nee-engile zedrafti zokukhupha, ubukhulu bodonga obufanayo ukuthintela amanqaku okusinki, kunye nokubekwa kwemigca yokwahlulahlula. Le ntsebenziswano isebenzayo iqinisekisile ukuba uyilo lulungiselelwe zombini ukusebenza kunye nokwenziwa, ibeka isiseko esiqinileyo sezigaba ezilandelayo.

 

3 Ukucwangcisa, ukuqinisekiswa, kunye nokukhethwa kwezinto ezicwangcisiweyo

3.1 Umzobo: Ukudibanisa iiNdawo zeDijithali nezeNdalo

Ngaphambi kokuba izinikele kwixabiso eliphezulu lokwenziwa kwesinyithi, i-Ansix Tech yasebenzisa icebo le-prototyping elinamanqanaba amaninzi. Iiprototypes zokuqala ezazisoloko ziprintwa nge-3D kusetyenziswa iipolymers ezahlukeneyo ukuqinisekisa imo, ukulingana, kunye nomsebenzi osisiseko. Oku kwalandelwa kukwenziwa kweeprototypes ezisebenzayo kusetyenziswa izixhobo ze-aluminium ezikhawulezayo okanye ii-resin eziprintiweyo ze-3D eziphezulu. Ezi prototypes zavavanywa ngokuqatha kwiimeko zokubhabha ezilinganisiweyo, kubandakanya ukulinganisa i-wind tunnel kunye novavanyo lomthwalo onamandla ukuhlalutya ukusasazwa koxinzelelo kunye nokuguquguquka phantsi kwamandla okusebenza. Idatha eqokelelweyo yayibalulekile ekuchongeni iindawo ezinokubakho zokusilela, ezifana noxinzelelo oluxineneyo kufutshane nengcambu yeblade okanye indawo yehinge yendlela yokugoba.

 

3.2 Ukukhethwa kwezinto: Isayensi Engasemva Kwezinto

Ukukhetha i-polymer efanelekileyo yayilisigqibo esibalulekileyo esinefuthe ngqo ekusebenzeni, ukuqina, kunye neendleko. Iziphumo zophando zibonisa ukubaluleka kwenkqubo yokukhetha izinto ezisekelwe kwiindleko zenkqubo, evavanya kungekuphela nje ixabiso ngekhilogram nganye yezinto ezikrwada, kodwa nexabiso lilonke elichatshazelwa lixesha lomjikelo, ubunzima benxalenye, kunye nemisebenzi yesibini. Kwiipropellers zeDJI, iimfuno zazinamacandelo amaninzi:

 

Amandla Aphezulu Nokuqina: Ukumelana namandla e-centrifugal kunye nemithwalo ye-aerodynamic ngaphandle kokongeza ubunzima.

 

Ukumelana nokudinwa: Ukunyamezela izigidi zemithwalo ejikelezayo ngexesha lokusebenza kwedrone.

 

Uzinzo Lwemilinganiselo: Ukugcina imo echanekileyo ye-aerodynamic kumazinga obushushu ahlukeneyo kunye namanqanaba okufuma.

 

Iimpawu zokuHamba kakuhle: Ukuzalisa iindawo ezincinci nezintsonkothileyo zesikhunta ngokupheleleyo nangokungaguquguqukiyo.

 

Itheyibhile: Izinto ezibalulekileyo kunye neempawu zeeDrone Propeller Blades

Ngokusekelwe kwiimodeli zokubala kunye novavanyo lweprototype, i-Ansix Tech kunye ne-DJI kusenokwenzeka ukuba bakhethe i-polymer yobunjineli eqiniswe ngefayibha, efana ne-PBT eqiniswe nge-carbon-fiber okanye i-Nylon. Olu khetho lubonelela ngokuqina okufunekayo kunye neempawu ezilula ezibalulekileyo ekusebenzeni kwe-propeller, njengoko izinto eziqinisiweyo zimelana nokuguquguquka phantsi komthwalo ngcono kune-resins ezingazaliswanga. Ngelixa ixabiso lezinto liphezulu, ukonga kwenkqubo yonke kufezekiswa ngokukwazi ukusebenzisa izinto ezincinci (iindonga ezincinci) kunye namaxesha okujikeleza anokwenzeka ngokukhawuleza ngenxa yokuseta izinto ngokukhawuleza.

 

Uyilo olupheleleyo lweMveliso (i-DFM) kunye noHlalutyo lokuHamba kweMold

Emva kokuba uyilo kunye nezinto ezisetyenzisiweyo zigqityiwe, ingqwalasela yatshintshela kwi-mold ngokwayo. Eli nqanaba kulapho ithiyori yobunjineli idibana khona nenyani yokuvelisa. I-Ansix Tech isebenzise isoftware ephucukileyo ye-Mold Flow Analysis (MFA) ukulinganisa I-Injection Prosusa inkunkuma ngedijithali. Le ndawo yokuvavanya ebonakalayo ibaluleke kakhulu ekuqikeleleni nasekusombululeni iingxaki ngaphambi kokuba intsimbi isikwe.

 

Iindawo Zokugxila Kwi-Simulator:

 

Ipateni yokuzalisa: Ukuqinisekisa ukuba umngxuma wokubumba uzaliswa ngokulinganayo nangaxeshanye ukuthintela imigca yokuwelda kwiindawo ezixinzelelekileyo zoxinzelelo kunye nokunciphisa imigibe yomoya.

 

Uhlalutyo Lokupholisa: Ukuphucula ukubekwa kunye nokuhamba kweendlela zokupholisa ukuze kufezekiswe amazinga okupholisa afanayo, nto leyo ebalulekileyo ukuthintela ukugoba kunye nokunciphisa ixesha lokujikeleza.

 

Ukuqikelelwa kokuncipha kunye nokuqikelelwa kwe-Warpage: Ukulindela indlela le ndawo eza kujika ngayo njengoko iphola, okuvumela uhlengahlengiso oluhlawulelwayo kuyilo lwesikhunta (umz., ukongeza ukugoba okuncinci okungasemva).

 

Ukulungiswa kweSango: Ukuchonga uhlobo lwesango olufanelekileyo, indawo, kunye nobukhulu ukuqinisekisa ukuzaliswa ngokufanelekileyo ngelixa kunciphisa iziphene zobuhle kunye nolwakhiwo. Kwinxalenye ende, ebhityileyo njenge-propeller blade, iigeyithi ezininzi okanye isango lefeni ecaleni kwingcambu yeblade zinokuhlalutywa ukuqinisekisa ukuba ingena ngokulinganayo kwiindawo ze-aerodynamic.

 

Iziphumo ze-MFA zichaze ngokuthe ngqo uyilo lwe-core mold, nto leyo ekhokelela kwizisombululo ezifana nenkqubo yokupholisa ye-conformal. Ngokungafaniyo neendlela zemveli ezigqojozwe ngokuthe tye, iindlela zokupholisa ze-conformal zenzelwe ukulandela umda ochanekileyo we-mold cavity kumgama osondeleyo. Le teknoloji, eboniswe kukugxila kwelungelo lomenzi ekusebenzeni kakuhle kokupholisa, ivumela ukukhupha ubushushu ngokukhawuleza nangokulinganayo, iguqulela ngokuthe ngqo kumaxesha amafutshane omjikelo kunye nokuncitshiswa kwe-part page—into ebalulekileyo kwinxalenye efuna ukunyamezelana okunjalo okuqinileyo.

 

Izinto ezi-5 eziphambili zoYilo lweMold kunye nokuhamba komsebenzi wokuvelisa

I-DJI propeller mold ngumsebenzi wobugcisa wobunjineli obuchanekileyo, odibanisa iinkqubo ezininzi ezintsonkothileyo kwisixhobo esinye, esomeleleyo.

 

5.1 Iinkqubo zeMold eziPhambili kunye noKhetho lweNsimbi

Ukukhethwa kweNsimbi: Isikhunta senziwe ngentsimbi yesixhobo esiqinileyo, esingamelani nokugqwala, njengeStavax okanye i-S136. Olu khetho lubonelela ngolungelelwano olufanelekileyo loomatshini, ukupholishwa, kunye nokuqina, okubalulekileyo ekuveliseni izigidi zezixhobo ezikhazimlayo nezizinzileyo ngokwemilinganiselo.

 

Inkqubo Yokupholisa/Iitshaneli Zamanzi: Njengoko kukhokelwa luhlalutyo lokuhamba kwesikhunta, isikhunta siquka isekethe yokupholisa esebenza kakuhle kakhulu. Ilungelo elilodwa lomenzi elikhankanyiweyo kwiziphumo zophando libonisa uyilo olutsha olujongene nenqaku eliqhelekileyo lentlungu kushishino: ukucocwa okulula kweendlela zokupholisa ukuthintela ukwakheka kwesikali okunciphisa ukusebenza kakuhle kokupholisa ngokuhamba kwexesha.

 

Inkqubo Yomgijimi Nesango: Inkqubo yokubaleka ebandayo kusenokwenzeka ukuba yasetyenziswa ngenxa yobulula bayo nokuthembeka kwayo kwimveliso ephezulu. Amasango ayeyilwe ngononophelo njengamasango angaphantsi kwamanzi okanye amasango acacileyo ukuvumela ukuhla ngokuzenzekelayo, ukunciphisa umsebenzi emva kokucubungula.

 

Inkqubo Yokukhupha Inkunkuma: Ngenxa yejiyometri ende nebhityileyo yeblade, inkqubo yokukhupha iiphini ezininzi enezikhonkwane ezininzi zokukhupha inkunkuma ezisasazwe kubude beblade iqinisekisa ukuba inxalenye ikhutshwa ngokulinganayo kwaye ingaphazamisi. Iipleyiti ze-stripper zingasetyenziselwa ukunceda ekukhupheni inkunkuma kwiindawo ezinzulu.

 

Ukukhupha umoya: Ukukhupha umoya ngendlela efanelekileyo kubalulekile ukuvumela umoya ovalelekileyo ukuba uphume ngexesha lokufaka inaliti. Ii-micro-vents zenziwe ngomatshini kwiindawo ezibalulekileyo, ngakumbi ekupheleni kweendlela zokuhamba kwamanzi nakwiikona ezixineneyo, ukuthintela iimpawu zokutsha kunye nokungazaliswa ngokupheleleyo.

 

5.2 Indlela yokusebenza kweMveliso kunye nemingeni

Inkqubo yokuvelisa isikhunta ilandele indlela yokusebenza ngokuchanekileyo kwemishini:

 

Umatshini Onzima: Iintsimbi ezininzi ziyasuswa kwibhloko kusetyenziswa i-CNC milling.

 

Unyango lobushushu (ukuba luyimfuneko): Ukuze kufumaneke ubulukhuni nokuqina okuphezulu.

 

Umatshini Wokuchwetheza Ngobuchule: Iinkqubo ze-CNC kunye ne-EDM (uMatshini Wokukhupha Umbane) ezikhawulezayo zenza iimilo ezichanekileyo zemibhobho, kuquka iigophe ezintsonkothileyo ze-airfoil.

 

Ukupholisha Nokubumba: Imiphezulu yemingxunya ipholisha ngesandla ngocoselelo ukuya kugqiba isipili okanye inikwe ubume obuthile ukuze ichaphazele imbonakalo yenxalenye yokugqibela.

 

Ukudibanisa nokufakela: Zonke izinto—ii-cores, ii-slides, ii-ejector plates—zihlanganiswe ngokuchanekileyo kwinqanaba le-micron.

 

Imingeni ephambili eyoyiswayo:

 

Ukulawula Ukuhamba Kodonga Oluncinci: Ukuqinisekisa ukuba i-resin ihamba ngokupheleleyo iye kwincam yeblade ngaphandle kokuthandabuza okanye ukubanda ngaphambi kwexesha.

 

Ulawulo lweWarpage: Ukuthintela ukuthambekela okungokwemvelo kweendawo ezinde nezincinci zokugoba ngenxa yokupholisa okwahlukileyo kunye nokujongwa kwepolymer. Oku kujongwane nenkqubo yokupholisa ephuculiweyo kunye nokubekwa kwesango ngononophelo.

 

Ukuqina Kwezinto Ezishukumayo: Indlela yokugoba ngaphakathi kweblade yayifuna izilayidi zokubumba ezidibeneyo kunye neziphakamisi ezinokuchasana okugqwesileyo kokuguguleka ukuze kugcinwe ukuchaneka kwizigidi zemijikelo.

 

6 Ukuphucula Inkqubo, Ulawulo Lomgangatho, kunye Nokuhanjiswa

6.1 Ukuphucula Inkqubo Yokubumba Ngenaliti

Xa isikhunta sifakwe kumatshini wokubumba inaliti ochanekileyo, ingqwalasela yajika yaba kukwenziwa ngcono kwenkqubo. Indima yeNjineli yeNkqubo, njengoko ichaziwe kwiziphumo zokukhangela, "kukuqinisekisa nokusebenzisa uluhlu oluncinci lweenkqubo ezifanelekileyo". Kwipropeller ye-DJI, oku kuthetha ukulungisa iiparameter ezininzi:

 

Iiprofayili zoBushushu: Ulawulo oluchanekileyo lobushushu bokunyibilika, ubushushu bokubumba, kunye nexesha lokupholisa ukulinganisela ukuhamba, amandla, kunye nexesha lomjikelo.

 

Iiparameters zeSitofu: Isantya kunye noxinzelelo lweSitofu zenziwe ngcono ukuze zipakishe isikhunta ngokugqibeleleyo ngaphandle kokubangela uxinzelelo lwangaphakathi okanye i-flash.

 

Ukuncitshiswa kwexesha lomjikelo: Yonke imizuzwana egciniweyo ngomjikelo ngamnye ithetha ukonga okukhulu kwimveliso yezigidi. Ukuphucula kugxile kwinqanaba elide—ukupholisa. Inkqubo yokupholisa ehambelanayo ephucukileyo yayiyeyona nto iphambili ekunciphiseni eli xesha ngaphandle kokubeka umgangatho esichengeni.

 

Olu phulo olungapheliyo lokufumana ukusebenza kakuhle luyayinciphisa ngokuthe ngqo indleko ngenxalenye nganye, ixabiso eliphambili elinikezelwa yi-Ansix Tech kwi-DJI.

 

6.2 Uqinisekiso loMgangatho oluQondileyo kunye nokuhanjiswa ngokukhawuleza

Ulawulo lomgangatho luxhomekeke kuyo yonke inkqubo, kungekhona nje uhlolo lokugqibela.

 

Ukubeka esweni okusebenzayo: Ubukhulu obubalulekileyo (ubukhulu, ubude, ububanzi bephini yehinge) bulinganiswa ngokuzenzekelayo kusetyenziswa iinkqubo zokubona kunye neeskena zelaser ngamaxesha athile.

 

Uvavanyo Lokusebenza: Iisampulu zezibalo ezivela kwibhetshi nganye zivavanyelwa ukusebenza, kubandakanya uvavanyo lwebhalansi eguquguqukayo kunye nomjikelo wokudinwa, ukuqinisekisa ukuba ziyahlangabezana nemigangatho engqongqo ye-DJI.

 

Ukulandeleka: Umgodi ngamnye wokubumba kunye nokuqhuba kwemveliso kubhaliwe, okubonelela ngokulandeleka okupheleleyo kuyo nayiphi na inxalenye.

 

Okokugqibela, iiblade zipakishwe kwiigobolondo zeklam ezikhuselweyo ezenziwe ngokwezifiso ezithintela umonakalo ngexesha lokuthunyelwa kwaye zenze kube lula ukuphathwa ngokuzenzekelayo kumgca wokudibanisa weDJI. Indlela edibeneyo ye-Ansix Tech—ukusuka kuyilo ukuya ekuhanjisweni okupakishiweyo—iqinisekisa ukunikezelwa okuthembekileyo, okufika ngexesha elifanelekileyo kwezinto ezibalulekileyo, okuxhasa imodeli yokuvelisa ye-DJI ekhawulezayo.

 

Itheyibhile: Isishwankathelo seendlela zokunciphisa iindleko ze-Ansix Tech kwiProjekthi ye-DJI Propeller

 

7 Isiphelo: Ukubonelela ngexabiso ngokusebenzisa ubuchule bobunjineli

Uphuhliso kunye nokuveliswa kwe-DJI folding propeller blade mold kubonisa amandla okuguqula i-injection molding ephucukileyo. Impumelelo ye-Ansix Tech kule projekthi ivela kwifilosofi epheleleyo edibanisa uyilo, isayensi yezinto eziphathekayo, ukulinganisa, ukuvelisa ngokuchanekileyo, kunye nolawulo lwenkqubo kwikhonkco lexabiso elingenamthungo. Ngaphezu kokuba ngumthengisi nje, i-Ansix Tech isebenza njengeqabane lokuvelisa elinobuchule, isebenzisa ubuchule bayo obunzulu bobuchwephesha ukusombulula imingeni enzima. Isiphumo se-DJI yinxalenye yemveliso egqwesileyo eveliswe ngokuhambelana okungenakuthelekiswa nanto, ukuthembeka, kunye nokusebenza kakuhle.

 

Kwishishini apho ukusebenza kunye neendleko zidibene ngokungenakuhlulwa, i-Ansix Tech ibonisa ukuba ngobunjineli obutsha kunye nokuqwalaselwa ngononophelo kwiinkcukacha, kunokwenzeka ukufikelela kwimigangatho ephezulu yomgangatho ngelixa kunciphisa iindleko zizonke zobunini. Le projekthi bubungqina bendlela ukubumba inaliti yanamhlanje, ngokuchanekileyo okuqhubeka ngayo ukuvumela isizukulwana esilandelayo sobuchule bobuchwephesha, i-blade enye egqibeleleyo ngexesha.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene nokubumba kwe-DJI egoqekayo ye-propeller blade, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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