Iimolds zezindlu zereyila ezinamandla aphezulu 15F 16F T90 T91 - DC12V 24VDC 4-pin 5-pin 6-pin 30A reyila enamandla aphezulu yezifudumezi zamanzi kunye nezifudumezi zomoya
Iimolds zezindlu zereyila ezinamandla aphezulu 15F 16F T90 T91 - DC12V 24VDC 4-pin 5-pin 6-pin 30A reyila enamandla aphezulu yezifudumezi zamanzi kunye nezifudumezi zomoya
Ukuqamba Abalindi Abathuleyo: Ngaphakathi I-Ansix Ubuchule bobuchwephesha obuchanekileyo kwizindlu zeRelay ezinamandla aphezulu
Isihloko esingezantsi: Indlela i-Advanced Injection Molding ekhusela ngayo intliziyo yezixhobo zanamhlanje
Kwizibilini ezithobekileyo zezifudumezi zamanzi ezicula kwizindlu ezingaphantsi komhlaba kunye nee-air conditioner ezijikeleza eluphahleni, umlindi ongathethiyo nobalulekileyo usebenza: i-relay enamandla aphezulu. Ezi switshi ze-electromechanical, ezilawula imisinga emikhulu yokulawula ii-compressors kunye nezinto zokufudumeza, ziiqhawe ezingadunyiswanga zentuthuzelo kunye nokulula. Ukuthembeka kwazo akuxhomekanga nje kuphela kwiikhoyili zobhedu ezintsonkothileyo kunye noqhagamshelwano, kodwa kubaluleke kakhulu kwizindlu zeplastiki eziqinileyo nezicwangcisiweyo ezizigubungelayo. Kulapho ukubumba ngenaliti kuguquka khona ukusuka kwinkqubo yokuvelisa eqhelekileyo ukuya kwisifundo sesayensi yezinto, ulawulo lobushushu, kunye nokuchaneka kwenqanaba le-micron. Ngaphambili kweli niche likhethekileyo yi-Ansix Tech, i- Umenzi weMold kunye nomqambi onobuchule bakhe bokwenza izindlu zeerelay ezifana nothotho lwe-15F, 16F, T90, kunye ne-T91 bubeka imilinganiselo emitsha yokusebenza, ukhuseleko, kunye nokonga imali kwimarike yehlabathi efuna amandla.
- Imfuneko: Kutheni Ezi Zinxalenye Zincinci Zithwala Uxanduva Olukhulu
Iirelay ezichaziweyo—iinguqulelo zeDC12V kunye ne-24VDC ezineephini ezi-4, 5, okanye 6, ezilinganiswe kwi-30A—ziindlela ezisebenza kakhulu kwiinkqubo zolawulo lobushushu. Ukungaphumeleli apha akusiyongxaki nje kuphela; kunokukhokelela ekungasebenzi kakuhle kwenkqubo, kwiingozi zokhuseleko, okanye ekuqhekekeni kwezixhobo ezinobungozi. Ngoko ke, ukubola kwendlu kufuneka kuvelise iindawo ezihlangabezana neemfuno ezintathu ezintsonkothileyo:
Ukunyaniseka koMbane: Ukumelana okuphezulu kobushushu kunye namandla e-dielectric ukuthintela ukuqhekeka okanye ukuvuza kwiivolthi eziphezulu kunye nemisinga.
Uzinzo lobushushu: Kufuneka imelane nobushushu obusebenzayo obuhlala ixesha elide obuvela kwireyila ngokwayo kunye nendawo engqongileyo yebhokisi yokulawula isixhobo, ngaphandle kokugoba okanye ukonakala.
Ukuqina koomatshini kunye nobukhulu: Ukulungelelaniswa kweephini ngokuchanekileyo akunakuxoxiswana ngako xa kuhlanganiswa i-PCB ezenzekelayo. Indlu kufuneka ibe nokumelana okuphezulu kokuqhekeka ukuze igcine amandla okubamba kwiindawo zangaphakathi kwiminyaka emininzi yokujikeleza kobushushu, kwaye inike ukuthintela ilangabi (ngesiqhelo i-UL94 V-0) ukuze kuthotyelwe ukhuseleko.
Abaphembeleli bemarike bayayiqinisa le mfuno. Imithetho yokusebenzisa amandla inyanzelisa ukuba iimodyuli zolawulo ezincinci nezidibeneyo, zifune ukuba iirelay kunye neendawo zazo zihlale zincinci kodwa ziphathe imithwalo efanayo. Ukwanda kwezixhobo ezikrelekrele kongeza ubunzima, nto leyo edla ngokufuna iipini ezingaphezulu (yiyo loo nto kukho iintlobo ze-5-pin kunye ne-6-pin) kwindawo efanayo. I-Ansix Tech izibeka kule ndawo yokudibana kwe-miniaturization, inyusa ukusebenza. imigangatho, kunye noxinzelelo lweendleko olungapheliyo.
- Isicwangciso: Isayensi yezinto ezibonakalayo njengeSiseko
Inkqubo ye-Ansix Tech iqala ngokuqonda izinto zeplastiki ngokwesayensi. Kwezi zindlu ze-relay ezinamandla aphezulu, ukhetho luncinci kwaye lubalulekile.
Izinto eziphambili: I-Glass-Fiber Reinforced Polyamide (Nylon), ngakumbi i-PA66-GF25 okanye i-PA66-GF30 (25-30% yefayibha yeglasi ngokobunzima). Lo ngumgangatho weshishini kule sicelo, kwaye ngesizathu esivakalayo.
Ukwakhiwa kwezinto kunye neempawu:
Isiseko se-PA66: Sinika amandla amangalisayo oomatshini, iimpawu ezilungileyo zokuthintela ubushushu bombane, kunye nendawo yokunyibilika ephezulu (~260°C).
Ukuqinisa iFayibha yeGlasi: Iifayibha ezifakiweyo ziphucula kakhulu amandla okuxinana kunye nokugoba, uzinzo olulinganayo (ukunciphisa ukushwabana kunye nokugoba), kwaye okubaluleke kakhulu, ubushushu bokujika kobushushu (i-HDT). I-HDT ingadlula i-250°C kwi-1.8 MPa kwiigreyidi ze-GF30, ukuqinisekisa ukuba indlu ihlala iqinile phantsi kobushushu obusebenzayo.
Izithako: Iipakethe ezithintela ilangatye (ezingenazo i-halogen okanye ezine-halogen) ziyadityaniswa ukuze kufunyanwe isiqinisekiso se-UL94 V-0. Iziqinisi zobushushu kunye nezongezo zokumelana ne-hydrolysis zihlala zibandakanyiwe ukuze kuqinisekiswe ukuthembeka kwexesha elide kwiindawo ezifumileyo (umz., izifudumezi zamanzi).
Ubunjineli bexabiso be-Ansix Tech budla ngokubandakanya intsebenziswano enzulu nabathengisi bezinto zokwakha ukuze kuchazwe umgangatho ophuculiweyo weendleko ohlangabezana nazo zonke iikhrayitheriya zokusebenza ngaphandle kobunjineli obugqithisileyo. "Ukukhetha i-PA66-GF25 eneempawu zokuhamba kakuhle kune-GF30 eqhelekileyo," ucacisa injineli ephezulu ye-Ansix, "kunokuvumela iindawo ezincinci zodonga, amaxesha okujikeleza akhawulezileyo, kunye neendleko ezincitshisiweyo zezinto zokwakha ngenxalenye nganye, ngelixa usaphumelela zonke iimvavanyo zokuqinisekisa. Kulapho ukonga iindleko zokuqala kuvulwa khona."
- I-Digital Crucible: Uhlalutyo lwe-DFM kunye ne-Advanced Mold Flow
Ngaphambi kokuba kunqunyulwe ibhloko enye yentsimbi, uyilo lwenxalenye luphantsi koLawulo oluQokelelweyo lweDijithali (iDFM) kunye noHlalutyo lweMold Flow (iMFA).
I-DFM (Uyilo Lokwenziwa Kwayo): Iqela le-Ansix lihlalutya imodeli ye-3D yomthengi ukuze likwazi ukubumba. Oku kuquka ukucebisa ii-engile zokukhupha umoya, ukuphucula ukufana kobukhulu bodonga ukuze kuthintelwe amabala esinki, ukuqinisa iimbambo ezibhityileyo, kunye nokucebisa iindawo zamasango ukuze kugcwaliswe kakuhle kwaye kuncitshiswe impembelelo entle yobuhle.
Uhlalutyo lokuHamba kweMold (MFA): Besebenzisa isoftware ephucukileyo (efana neMoldflow okanye iMoldex3D), iinjineli zilinganisa inkqubo yokujova. Oku kuqikelela:
Iipateni Zokugcwalisa: Ukuqinisekisa ukuzaliswa okulungeleleneyo, ngaxeshanye ukuze kuthintelwe imigibe yomoya kunye nemigca yokuwelda kwiindawo ezibalulekileyo zesakhiwo.
Ixesha Lokupholisa Nokusebenza Kakuhle: Ukumisela inkqubo yokupholisa ukuze kuchongwe kwaye kususwe iindawo ezishushu ezibangela ukuncitshiswa komahluko kunye nokuqhekeka.
Uqikelelo lokuNciphisa kunye nokuQikelelwa kweWarpage: Ukulindela ukuphambuka kobukhulu ukuze umngxuma wokubumba ukwazi ukukhuliswa ngobuchule ukuze kulungiswe, kufezekiswe ukuchaneka kobukhulu "bokuqala".
Ixesha Lokuqandisa Isango kunye Noxinzelelo Lokupakisha: Ukuphucula isigaba sokubamba ukuqinisekisa ukupakisha kakuhle ngaphandle kokupakisha kakhulu, nto leyo ebangela uxinzelelo.
Eli nqanaba lokuqinisekisa elibonakalayo liyimfuneko kwiindawo ezintsonkothileyo nezinganyamezeliyo ezifana nee-relay housings, apho ukulungiswa emva kokubumba kudla ngokungenzeki.
- Ukuzoba ngentsimbi: Indlela iMold esebenza ngayo kakhulu
I-mold ngokwayo ngumsebenzi wobugcisa bobunjineli boomatshini. Uyilo lwe-Ansix Tech lwee-molds ze-relay housing luquka iinkqubo ezininzi eziphambili:
Ukhetho lweNsimbi yoMgquba:
Umqolo kunye nomongo: Iintsimbi eziqinisiweyo njenge-P20 okanye i-718H ziqhelekile kwizixhobo ezisebenza kakuhle kunye nokupholishwa. Kwimveliso enomthamo omkhulu kakhulu (izigidi zeesekethe), iintsimbi eziqinisiweyo zeprimiyamu ezifana ne-S136 okanye i-H13 zisetyenziselwa ukumelana nokuguguleka okuphezulu kunye nokukhusela ukugqwala kwiidiphozithi zamanzi apholisayo ezinokwenzeka.
Izinto ezifakiweyo kunye neempawu ezibalulekileyo: Amasango eephini, iiphini ze-ejector, kunye nee-sliding cores ze-undercuts zihlala zenziwe ngeentsimbi zezixhobo eziqinileyo ezifana ne-SKD61 ukuze zihlale ixesha elide.
Inkqubo Yokupholisa (Iitshaneli Zamanzi): Ukusebenza kakuhle kuqale apha. I-Ansix iyila iitshaneli zokupholisa ezihambelana kakhulu nezilandela umqolo wendlu ngokusondeleyo kangangoko kunokwenzeka. Kwii-cores ezinde nezincinci ezenza ii-pin sockets, ukupholisa i-baffle okanye i-bubbler kubalulekile ukuze kukhutshwe ubushushu ngokukhawuleza. Ukupholisa okulinganiselweyo kubalulekile ukulawula ixesha lomjikelo kunye nokuthintela ukuqhekeka.
Inkqubo yeRunner & Gate: Kwimibhobho emininzi evelisa iindawo ezininzi zokubeka izinto ngeshoti nganye, inkqubo yerunner ebandayo iqhelekile. I-Ansix isebenzisa amasango e-pin-point okanye amasango e-submarine. La masango amancinci anika ikhefu elicocekileyo kwirunner, ashiya uphawu oluncinci lobungqina, kwaye avumela ulawulo oluchanekileyo kwisantya sokuzalisa kunye nokupakisha. Indawo yesango ikhethwa ngobuchule kude neendonga ezithwala umthwalo kunye neesokhethi ze-pin ukunciphisa uxinzelelo olushiyekileyo.
Inkqubo Yokukhupha Inkunkuma: Ngenxa yokutsala okunzulu kunye neendonga ezibhityileyo, inkqubo yokukhupha inkunkuma eqinileyo ibalulekile. Iqulethe ii-ejector pins ezibekwe ngononophelo, imikhono yokukhupha inkunkuma ejikeleze ii-core pins, kunye neeplates eziqhekezayo kwiindawo ezimile okwebhokisi. Uyilo luqinisekisa ukukhupha inkunkuma ngokulinganayo, ngaphandle kokuphazamisa indawo ethambileyo.
- Ukusuka kwi-CAD ukuya kwi-Metal: I-Gauntlet yoMveliso
Ukuguqulela uyilo oluntsonkothileyo lube yimoldi ebonakalayo kuzisa imingeni ebalulekileyo:
Umgodi Onzulu kunye noMatshini Ongundoqo: Ukudala imingxunya enzulu nemxinwa yomzimba wendlu kufuna izixhobo ezifikelela ixesha elide, kudala imingeni yokungcangcazela, ukujika kwezixhobo, kunye nokugqiba umphezulu omhle.
Ubuchule obuncinci beePin Sockets: Iipini eziphambili ezenza ii-pin sockets ezine, 5, okanye 6 zincinci kwaye kufuneka zibekwe kwindawo apho ukunyamezelana kwazo kuhlala kungaphakathi kwe-±0.01mm. Ukulungiswa kwazo, unyango lobushushu, kunye nokulungelelaniswa kwisiseko se-mold kubalulekile.
Iindlela zokutyibilika: Ezinye iindlela zoyilo zifuna iintshukumo ezisecaleni (iislayidi) ukuze zenze imingxunya esecaleni okanye iikliphu. Ezi ndlela kufuneka zisebenze ngokungenasiphako kwizigidi zemijikelo ngaphandle kokuguguleka okanye ukuxhuzula.
Ukugqitywa komphezulu: Kufuneka ipolishi ephezulu (edla ngokuba yi-SPI-A1 okanye i-A2 finish) kwiindawo ezingaphakathi ukuqinisekisa ukuba iindawo ziphuma lula kwaye zibukeka zintle ngaphandle kwendlu.
Umsebenzi we-Ansix Tech usebenzisa amaziko oomatshini be-CNC akumgangatho ophezulu, i-EDM (uMatshini wokukhupha umbane) kwiimo ezintsonkothileyo, kunye nomatshini okhawulezayo ngeenkcukacha ezincinci. Ukuhlolwa kwe-CMM (uMatshini wokulinganisa oQokelelweyo) okwinkqubo kuqinisekisa ubungakanani obubalulekileyo kuzo zonke izigaba.
- Ubugcisa boMpu: Imingeni yokubumba ngenaliti kunye nokuphucula
Xa isikhunta siqinisekisiwe kwaye sifakwe kwi-injection press echanekileyo, uvavanyo lokugqibela luqala.
Imingeni ekubumbeni:
Iphepha lokuphola: Umngeni wokuqala. Ukupholisa okwahlukileyo kunye nokuncipha kwe-anisotropic kwezinto ezizaliswe yiglasi kunokubangela ukujijeka, ingakumbi kwiindawo ezinde, ezithe tyaba zendlu.
Iimpawu zesinki: Zingabonakala phezu kweembambo ezityebileyo okanye apho izinto ziqokelelana khona zijikeleze iiphini eziphambili ukuba uxinzelelo lokupakisha okanye ixesha alanelanga.
Izithuba kunye neempawu zokutsha: Umoya ovaleleke kwimingxuma enzulu okanye ubushushu obugqithisileyo esangweni kunokubangela iziphene.
Ukujongwa kweFayibha yeGlasi: Ukuhamba okungalunganga kunokukhokelela ekusasazweni kwefayibha okungalinganiyo, okubangela ukuncitshiswa kwe-anisotropic kunye namandla okungalingani.
Ukuphucula iNkqubo (Ukusebenza kakuhle kunye noLawulo lweendleko): Iinjineli zeenkqubo ze-Ansix Tech zigqwesile apha:
Ukubumba Kwesayensi: Ukumisela isithuba senkqubo esiqinileyo esisekelwe kwidatha—ubushushu bokunyibilika, iprofayili yesantya sokufakwa kwenaliti, uxinzelelo/ixesha lokupakisha, kunye nexesha lokupholisa—kunokuba ube nengqiqo.
Ukuncitshiswa kwexesha lomjikelo: Ngokuphucula uyilo lwenkqubo yokupholisa kunye nokulungisa inkqubo, imizuzwana iyasuswa kumjikelo ngamnye. Ukuncitshiswa kwemizuzwana emi-2 kumjikelo wemizuzwana engama-30 kuthetha ukuba imveliso iyanda nge-6.7%.
Ukonga Izinto kunye Namandla: Ulawulo oluchanekileyo lobungakanani bokudubula kunye nokunciphisa amaxesha omjikelo kunciphisa iindleko zezinto kunye namandla ngenxalenye nganye. Ukusebenzisa amanqanaba ezinto ezixabiso liphantsi, ezilingana nokusebenza, njengoko kuchaziwe ngaphambili, kongeza ukonga okungakumbi.
- Itywina lokuThemba: Uqinisekiso loMgangatho kunye neSatifikethi seMveliso eNinzi
Zonke iindawo zokuhlala ziphantsi kwe-QC engqongqo. Ukuhlolwa kobukhulu ngee-calipers, uvavanyo lwe-pin gauge lweesokhethi, kunye nokuhlolwa okubonakalayo zizinto eziqhelekileyo. Ukuze kuvunywe kwinqaku lokuqala kunye nokuhlolwa rhoqo, kusetyenziswa iindlela eziphucukileyo ngakumbi: i-CMM yengxelo epheleleyo yobukhulu, i-CT scanning ukujonga izithuba zangaphakathi, kunye nokuvavanywa kwamandla e-dielectric kunye nokungawi komlilo.
Isiphelo yiNkqubo yokuVunywa kweCandelo leMveliso (iPPAP). I-Ansix Tech ibonelela ngazo zonke iimpepha ezifunekayo—iingxelo zeDFM, izifundo ze-MFA, iziqinisekiso zezinto, iziphumo zobukhulu, iidayagram zokuhamba kwenkqubo, kunye nezicwangciso zolawulo—ukubonisa ukuba ukubumba kunye nenkqubo ziyakwazi ukuvelisa iindawo ezihlangabezana nazo zonke iinkcukacha rhoqo. Le phakheji yePPAP yipasipoti yokuvelisa umthamo.
- Inkqubo Yokuhambisa Ngokukhawulezileyo: Ukusuka Kwiprototype ukuya Kwipallet
Umgangatho wokhuphiswano lwe-Ansix Tech uvalwe yinkqubo yayo yokuhambisa ngokukhawuleza edibeneyo. Ngokuqhuba i-DFM kunye ne-MFA ngaxeshanye nokuthengwa kwentsimbi yokuqala, kunye nokusebenzisa umatshini wokulungisa izinto zesikhunta ngaxeshanye, amaxesha okukhokela ayacinezelwa. Ukwenziwa kweeprototype ngokukhawuleza (kusetyenziswa i-SLA okanye i-CNC machining) kuvumela ukuqinisekiswa ngokomzimba kokulingana nokusebenza kunye nezixhobo zangaphakathi ze-relay kwasekuqaleni. Amandla abo okubumba ngaphakathi athetha ukuba ukudubula kovavanyo kunye nokwenza ngcono inkqubo kwenzeka kwangoko emva kovavanyo lwesikhunta, okususa ukulibaziseka kokuthunyelwa kwesikhunta kwizixhobo zangaphandle. Okokugqibela, ukuhlolwa okwenziwa ngokuzenzekelayo kunye nezisombululo zokupakisha ezicwangcisiweyo ziqinisekisa ukuba iindawo ziziswa zicocekile, zikhuselekile, kwaye zilungele umgca wokudibanisa womthengi ngexesha elifutshane kangangoko.
Isiphelo: Ixabiso lobunjineli, Ukubonelela ngokuthembeka
Kwindawo ekhuphisana kakhulu yezixhobo zezixhobo, apho amaqhezu eesenti kunye neemicrons zokuchaneka amisela iinkokheli zemarike, i-Ansix Tech izenzele udumo njengengcali yezinto. Umsebenzi wabo kwi-high-power relay housing molds ungaphezulu nje kokuvelisa; yinkonzo yobunjineli ebanzi eqonda i-DNA yombane, yobushushu, kunye neye-mechanical yesicelo. Ngokuqonda unxibelelwano phakathi kwesayensi yezinto eziphucukileyo, ukulinganisa kwangaphambili, ukwenza i-predictive mold, kunye neenkqubo zokubumba i-injection ezilungisiweyo, benza okungaphezulu kokuvelisa inxalenye yeplastiki. Benza ikhaka langaphandle elibalulekileyo eliqinisekisa ukubetha kwentliziyo okuthembekileyo kwezigidi zezixhobo zemihla ngemihla. Okubaluleke kakhulu, kuyo yonke inqanaba lohambo—ukusuka ekutshintsheni izinto kunye nokunciphisa ixesha lomjikelo ukuya ekunyuseni izinga lemveliso—i-Ansix Tech ifezekisa isithembiso esiphambili: ukunciphisa kakhulu iindleko zecandelo lilonke kubathengi bayo ngaphandle kokubeka emngciphekweni i-iota yomgangatho okanye ukusebenza. Ngokwenza njalo, ababoneleli nje kuphela ngezixhobo; banikezela ngexabiso elihlanganisiweyo kunye nokuthembeka okungagungqiyo, indlu enye eyenziwe ngobuchule ngexesha.
I-Ansix Tech Co Ltd
Ukuba unezicwangciso ezinxulumene nee-High-power relay housing molds 15F 16F T90 T91 - DC12V 24VDC 4-pin 5-pin 6-pin 30A high-power relay yezifudumezi zamanzi kunye nee-air conditioners, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, thumela i-imeyile ku: stephen@ansixtech.com
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