I-Photon Auman air deflector mold

I-Photon Auman air deflector mold

 

I-Ansix I-Tech ibonelela ngoBuchule kunye nexabiso kwiFoton Auman Air Deflector Injection Molding

SHENZHEN, eTshayina — Kwinqanaba lokukhuphisana lokwenziwa kwezixhobo zeemoto, apho ukuchaneka, iindleko, kunye nesantya kungaxoxiswana, i-Ansix Tech Limited izenzele igama njengeqabane elinikezela kuzo zonke iinkalo. Isebenzisa amava angaphezu kweminyaka engama-28 kunye nenkqubo yokuvelisa edibeneyo ngokuthe nkqo, inkampani isebenzise ubuchule bayo obukhulu kwicandelo elikhethekileyo lezixhobo zelori ezinzima, kubandakanya inkqubo ebalulekileyo yokukhupha umoya yeFoton Auman.

Ii-air deflectors, okanye ii-fairings ezifakwe kwikhabhathi, azizongezo zobuhle nje kuphela; zizinto ezicwangcisiweyo ezibalulekileyo ekuphuculeni i-aerodynamics kunye nokusebenza kakuhle kwepetroli kwiimoto zorhwebo. Iprojekthi yokuvelisa ezi nxalenye zinkulu nezintsonkothileyo iquka imingeni yanamhlanje yokubumba i-injection: ukufezekisa ukugqitywa komphezulu ogqibeleleyo, ukugcina ukuthembeka kwesakhiwo kuzo zonke iijometri ezinodonga oluncinci, nokwenza oko ngexabiso leyunithi nganye elixhasa inzuzo yabathengi.

 

Olu lwazi lunzulu malunga nendlela yokusebenza ye-Ansix Tech lubonisa indlela ifilosofi "yobunjineli ngokubambisana" yenkampani kunye nolawulo olupheleleyo—ukusuka kwi-simulation yokuqala yedijithali ukuya kwinxalenye yokugqibela epakishiweyo—eziguqula le mingeni ibe yinkqubo yokuvelisa ethembekileyo, eqhutywa lixabiso.

 

Isishwankathelo soLawulo: I-Ansix Tech Advantage

I-Ansix Tech yahlula ngendlela ebanzi nedibeneyo yokubumba ngenaliti. Ngokungafaniyo nabanikezeli beenkonzo abasebenza kwiindawo ezizimeleyo, i-Ansix ilawula lonke uthotho lwexabiso phantsi kophahla olunye: uhlalutyo loyilo lwemveliso, Umngundo ochanekileyo ukwenziwa kwemveliso, imveliso ephezulu, kunye nothutho. Olu manyano olungenamthungo luxhaswa kukuzinikela ekulinganiseni okuphambili kunye nokwenza ngcono idatha, ukuqinisekisa ukuba ukunciphisa iindleko kufakwa kwimveliso kwasekuqaleni, kungathethwa ngayo kamva.

 

Kwiiprojekthi ezifana neFoton Auman air deflector, oku kuthetha iziphumo ezibonakalayo: ukwehla okukhulu kwixabiso ngenxalenye ngokusebenzisa isayensi yezinto kunye neenkqubo, ukukhawuleziswa kwexesha lokuthengisa nge-virtual prototyping, kunye nomgangatho ongagungqiyo oqinisekisiweyo kukubeka esweni ngexesha langempela kunye neziqinisekiso zamazwe ngamazwe kubandakanya i-IATF 16949 yokugqwesa kweemoto.

 

1. Ukuqaliswa kweProjekthi: Ixabiso loBunjineli kwiSketch yokuQala

Uhambo lwe-Auman air deflector e-Ansix Tech luqala ngokubambisana. Injongo yenkampani "yokwenza abathengi bethu baphumelele" isebenza ngokusebenzisana kwangethuba nangokunzulu. Iinjineli ze-Ansix zidibana neqela lomthengi ukuze ziqonde kungekuphela nje iinkcukacha zejometri, kodwa nendima yokusebenza kwecandelo, inkqubo yokuhlanganisa, kunye neemfuno zemarike yokugqibela.

 

Eli nqanaba libaluleke kakhulu ekucwangcisweni kweendleko ezicwangcisiweyo. Ngokuchonga abaqhubi beendleko abaphambili—njengobungakanani bezinto eziphathekayo, ubunzima bokubumba obunokubakho, kunye neethagethi zexesha lomjikelo—kwasekuqaleni kwenkqubo yoyilo, i-Ansix inokukhokela iprojekthi kwisisombululo esingabizi kakhulu ngaphandle kokunciphisa ukusebenza. Olu tyalo-mali oluphambili kwintsebenziswano luthintela uyilo olutsha olubizayo kunye notshintsho lwezixhobo emva kokuba imveliso iqalile.

 

2. Isiseko seDijithali: Ukulinganisa kunye noYilo lokwenziwa kwezinto (i-DFM)

Ngaphambi kokuba kunqunyulwe igram enye yentsimbi, i-air deflector iyalungiswa kwicandelo ledijithali. Iqela lobunjineli le-Ansix Tech lisebenzisa isoftware yobunjineli obuncediswa yiKhompyutha (CAE) enobuchule ukwenza uhlalutyo olupheleleyo, umkhwa onokunciphisa ixesha lophuhliso lwendabuko ngama-30%.

 

Uhlalutyo loYilo lokuVelisa (i-DFM): Iinjineli zihlalutya ngononophelo imodeli ye-3D yenxalenye. Zivavanya ukufana kobukhulu bodonga—okubalulekileyo ekuthinteleni iimpawu zokusinki kunye nokuqhekeka—zichonga iindlela ezinzima zokunciphisa ezinokuthi zifune izenzo ezinzima zokubumba, kwaye zicebise utshintsho loyilo olunokwenza kube lula ukubumba kwaye lunciphise ixesha lokuhlanganisa ukuya kuthi ga kwi-40%. Kwisixhobo somoya esithintela umoya, oku kunokubandakanya ukuphucula iipateni zembambo ukuze kube nokuqina okanye ukuphucula iimpawu zekliphu ukuze kube lula ukuhlanganisa.

 

Uhlalutyo lokuHamba kweMold (MFA): Besebenzisa izixhobo ezifana ne-Autodesk Moldflow, iinjineli zilinganisa ukuhamba kweplastiki enyibilikisiweyo ukuya kwindawo yokuhomba. Olu vavanyo lwe-virtual luqikelela oku kulandelayo:

 

Iipateni zokuzalisa: Ukuqinisekisa ukuba umngxuma uzaliswa ngokulinganayo ukuze kuthintelwe imigca yokuwelda ebuthathaka.

 

Indawo yeSango: Ukuchonga indawo efanelekileyo yokungena kweplastiki, nto leyo ebalulekileyo kumandla enxalenye kunye nenkangeleko yobuhle.

 

Ukusebenza kakuhle kokupholisa: Ukumisela imodeli yokukhupha ubushushu ukuze kuyile inkqubo yokupholisa enciphisa ixesha lokujikeleza.

 

Iziphene ezinokubakho: Ukuqikelela iingxaki ezifana nemigibe yomoya okanye ukuncitshiswa kakhulu ukuze zikwazi ukuyilwa ngaphambi kokuba kuqalwe ukusetyenziswa kwezixhobo.

 

Le ndlela iqhutywa kukulingisa isusa umngcipheko kule projekthi. Umzekelo ophawulekayo kumsebenzi ka-Ansix kwiimolds ze-Porsche pedal ubonise amandla ale ndlela: ukulungiswa kweeparameter zenkqubo ephucukileyo kunciphisa utshintsho oluphambili nge-27.6%, kuqinisekisa ukuchaneka okubalulekileyo kobukhulu ukusuka ekuqaleni kwemveliso.

 

3. Ukukhethwa kwezinto ezicwangcisiweyo zokusebenza kunye noqoqosho

Ukukhetha i-polymer efanelekileyo yisayensi echaphazela ngokuthe ngqo ukusebenza kwenxalenye, inkangeleko, kunye neendleko—ezinokuba yi-40%-60% yexabiso lilonke lenxalenye. Kwinxalenye yangaphandle yemoto efana ne-air deflector, le nto kufuneka imelane nokuvezwa yi-UV, amaqondo obushushu aphezulu, kunye nefuthe lomzimba ngelixa inikezela ngomphezulu ogqwesileyo wokupeyinta.

 

I-Ansix Tech igcina isiseko sedatha esibanzi sezinto kwaye isebenzisana ngokuthe ngqo nabavelisi be-resin, nto leyo evumela ukukhethwa okucwangcisiweyo. Kwiindawo ezinkulu, ezinodonga oluncinci ezifana nee-deflectors, amanqanaba aphezulu okuhambisa amanzi adla ngokukhethwa ukuqinisekisa ukuzaliswa ngokupheleleyo xa uxinzelelo luphantsi.

 

Izinto ezisetyenzisiweyo Umviwa Iimpawu eziphambili Isizathu esiqhelekileyo sokusetyenziswa

I-Acrylonitrile Butadiene Styrene (ABS) Amandla amahle okuchaphazeleka, ukugqitywa komphezulu, kunye nokuqina; ixabisa kancinci; iyapeyintwa. Lukhetho oluqhelekileyo lwangaphandle lweemoto apho kufuneka ibhalansi yeendleko, ukusebenza, kunye nobuhle.

Umxube wePolycarbonate (PC) / ABS Ukumelana nobushushu okuphuculweyo kunye nokuqina xa kuthelekiswa ne-ABS eqhelekileyo. Isetyenziswa xa kufuneka ukuqina okuphezulu okanye ukumelana nobushushu ngaphandle kwexabiso elipheleleyo lePC ecocekileyo.

I-Polypropylene (PP) ene-Talc Fillers Ukumelana okuhle kweekhemikhali, ixabiso eliphantsi, ukuqina okuhle xa kuzaliswa. Inokuba lukhetho olungabizi kakhulu kwiindawo zokwakha apho ukugqitywa komphezulu ophezulu kungabaluleke kakhulu.

Ubunjineli bexabiso le-Ansix budla ngokubandakanya ukuhla ukuya kwi-resin engabizi kakhulu esahlangabezana nazo zonke iinkcukacha zokusebenza okanye ukuphonononga iifomyula ezixutyiweyo, okunokunciphisa iindleko zezinto nge-5-15%.

 

4. Ubunjineli Bokubumba Okuchanekileyo: Intliziyo Yenkqubo

I-mold yinjini ebiza kakhulu yokwenza i-injection molding. Uyilo lwe-Ansix lwe-Auman air deflector mold lugxile kwixesha elide, ukusebenza kakuhle, kunye nomgangatho ophantsi.

 

Intsimbi Yomngundo Ukhetho: Ngokusekelwe kumthamo wemveliso oqikelelweyo, i-Ansix ikhetha intsimbi efanelekileyo. Kwizixhobo zeemoto ezinomthamo ophezulu, intsimbi yesixhobo se-H13 idla ngokuba ngumgangatho wokuqina kwayo okugqwesileyo kunye nokumelana nokudinwa kobushushu. Kwizinto ezincinci okanye izigaba zeprototype, intsimbi eqinisiweyo ye-P20 inikezela ngebhalansi engabizi kakhulu yokuqina kunye nokusebenza kakuhle.

 

Iinkqubo Zokupholisa Ezintsha: Ixesha lokupholisa lifikelela kwi-80% yomjikelo wokubumba. I-Ansix isebenzisa iteknoloji yetshaneli yokupholisa ehambelanayo, apho iitshaneli zenzelwe ukulandela imilo echanekileyo yomngxuma wenxalenye. Olu kukhupha ubushushu obufanayo kunciphisa kakhulu ixesha lokupholisa—iprojekthi yeepedali zePorsche ifikelele ekunciphiseni kwexesha lokujikeleza ngama-28% ngokulungiselela okunjalo, yanciphisa ngokuthe ngqo iindleko ngenxalenye nganye.

 

Iinkqubo zokuGcina kunye nokuGcina: Ukuze kuncitshiswe inkunkuma yezinto ezibonakalayo nokuqinisekisa ukuzaliswa okufanelekileyo, i-Ansix iyila iinkqubo zokuGcina ezishushu ezilinganiselayo. Ezi nkqubo zigcina iplastiki inyibilikile kwiindlela eziphakathi komlomo womatshini kunye nomgodi, zisusa i-sprue eqinileyo kunye ne-runner scrap enxulumene ne-cold runners.

 

Ukukhupha umoya kunye nokuVula: Inkqubo yokukhupha umoya yenzelwe ukuba kubekho iiphini kunye neepleyiti ezibekwe ngokuchanekileyo ukuze kususwe isithinteli esikhulu nesithambileyo ngaphandle komonakalo. Kwangaxeshanye, kufakwa inethiwekhi yee-micro-vents ukuvumela umoya ovalelekileyo ukuba uphume, ukuthintela iziphene ezifana nokutsha okanye iishothi ezimfutshane.

 

5. Ubuchule bokuVelisa kunye nokuSebenzisa ngcono iiNkqubo

Njengoko i-mold echanekileyo ifakelwe kwenye yee-injection molding machines ze-Ansix ezingama-260 (eziqala kwiitoni ezingama-30 ukuya kwezingama-2800), ingqwalasela iyatshintsha iye kwi-process mastering.

 

Imingeni ekubumbeni izinto ezinkulu: Ukuvelisa into enkulu efana nesixhobo sokukhupha umoya kunika imiqobo eyahlukileyo: ukulawula i-warpage kwindawo enkulu, ukulawula uxinzelelo oluqhubekayo lokupakisha ukuze kuthintelwe iimpawu zokusinki, kunye nokuqinisekisa ubukrelekrele obufanayo kwizinto ezi-semi-crystalline. Ukulinganisa kwangaphambili kwe-Ansix kubalulekile ekunciphiseni le micimbi.

 

Ukuphucula Inkqubo Yesayensi: Iinjineli zisebenzisa uYilo lweeMvavanyo (i-DOE) ukumisela iresiphi egqibeleleyo yesantya sokujova, uxinzelelo lokupakisha/lokubamba, kunye namaqondo obushushu. Injongo yifestile yenkqubo eqinileyo evelisa umgangatho ohambelanayo nokuba kukho utshintsho oluncinci lwezinto okanye okusingqongileyo. Le ndlela yesayensi yahlukile kwisilingo sendabuko kunye neempazamo, igcina ixesha kunye nezinto.

 

Ukusebenza kakuhle kunye noLawulo lweeNdleko: Umzuzwana ngamnye ogciniweyo kwixesha lomjikelo unciphisa iindleko ngenxalenye nganye. Ukulungiswa kwe-Ansix kujolise kumjikelo wonke:

 

Ixesha Lokupholisa Elincitshisiweyo: Ngeendlela zokupholisa ezihambelanayo.

 

IiRobhothi eziZenzekelayo: Ukususa iinxalenye rhoqo, ukunciphisa umahluko wexesha lomjikelo kunye nomsebenzi.

 

Ukonga Amandla: Ukusebenzisa oomatshini be-servo-electric abanokunciphisa ukusetyenziswa kwamandla nge-30% xa kuthelekiswa neemodeli ze-hydraulic ezindala.

 

6. Ukuqinisekiswa koMgangatho okungagungqiyo kunye nokuhanjiswa ngokukhawuleza

Umgangatho kwi-Ansix Tech awusiso isikhululo sokuhlola; yinkqubo eyakhelwe ngaphakathi kwenkqubo.

 

Ukubeka esweni inkqubo: Izinzwa zexesha langempela ngaphakathi kwesikhombisi sokubumba uxinzelelo kunye nobushushu, zenza uphawu lwedijithali lweminwe kwifoto nganye. Ukuphambuka kubangela izilumkiso ezikhawulezileyo.

 

Ulawulo lweNkqubo yeStatistical (SPC): Ubukhulu obubalulekileyo buyalinganiswa kwaye bubekwe kwitshati kulo lonke ixesha lemveliso ukuqinisekisa ukuba buhlala ngaphakathi kwemida yolawulo olungqongqo, nto leyo ethintela ukukhukuliseka ukuya kwiindawo ezinesiphako.

 

Ukuqinisekiswa Okupheleleyo: Ukuhlolwa kwenqaku lokuqala kusetyenziswa iiCoordinate Measuring Machines (CMM) kuqinisekisa ukuba iindawo zokuqala zihambelana ngokugqibeleleyo nedatha yokuqala yeCAD.

 

Emva kokuba kuvunyiwe, inkqubo elungelelanisiweyo ifikelela kumgca wokugqibela. Iinkqubo zokupakisha ezizenzekelayo kunye nemigaqo ye-lean logistics ziqinisekisa ukuguquka ngokukhawuleza. I-Ansix isebenzise iindlela ze-Single-Minute Exchange of Die (SMED) ukunciphisa ixesha lokutshintsha kwesikhunta, yandisa ukusetyenziswa kwezixhobo ukuya kuthi ga kwi-85%. Iinxalenye zipakishwa ngokweemfuno zomthengi—ngokuqhelekileyo nge-dunnage eyenzelwe wena ukukhusela iindawo ezinkulu, ezipeyintiweyo zee-air deflectors ngexesha lokuhamba—ukuqinisekisa ukuba zifika zilungele ukuhlanganiswa.

 

7. Isiphakamiso sexabiso le-Ansix: Isishwankathelo seendleko kunye nokonga ixesha

Isiphumo esidibeneyo sendlela edibeneyo ye-Ansix Tech sisindululo esibalulekileyo kubathengi abanjengoFoton Auman. Le theyibhile ingezantsi ishwankathela iindawo eziphambili zokonga eziboniswe kwiiprojekthi ze-Ansix:

Isiphelo: Ukubeka uMgangatho Omtsha kwiMveliso yeeMoto

Iprojekthi yeFoton Auman air deflector ibonisa indlela entsha yokubonelela ngezixhobo zeemoto. Ibonisa ukuba kwixesha loxinzelelo olukhulu lweendleko, indlela eya kukhuphiswano ayixhomekekanga ekukhawuleziseni izinto, kodwa ixhomekeke ekwamkeleni ubunjineli obukrelekrele, ukuqonda okunzulu kwenkqubo, kunye nokuhlanganiswa ngokupheleleyo.

 

I-Ansix Tech, enamava ayo eminyaka engama-28, indawo yemveliso engama-200,000 m², kunye nenkcubeko ejolise ekwenzeni abathengi bayo baphumelele, ibonelela okungaphezulu nje kwezixhobo. Ibonelela ngentsebenziswano yokuvelisa ethembekileyo nephucukileyo. Ngokuguqula imingeni enzima efana nokubumba i-injection enkulu ibe yinkqubo eqikelelweyo, esebenzayo, nesemgangathweni ophezulu, i-Ansix Tech ivumela iinkokheli zeemoto ukuba zivelise izinto ezintsha ngokuzithemba, zisazi ukuba uthotho lwazo lokubonelela lumthombo wamandla, alungomqobo.

 

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene neFoton Auman air deflector mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, ngeposi: stephen@ansixtech.com

 

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