Isikhunta sevalvu yomoya obuyela umva ye-osmosis

Isikhunta sevalvu yomoya obuyela umva ye-osmosis

 

I-Ansix Itekhnoloji iguqula imveliso ye-RO Vent Valve ngokusebenzisa ubuchule obuphambili bokubumba inaliti

EDongguan, eTshayina – Kwihlabathi elikhethekileyo leenkqubo zokucoca amanzi, iReverse Osmosis (RO) Vent Valve yinxalenye ebalulekileyo kodwa edla ngokunganakwa. Inoxanduva lokukhulula umoya ovalelekileyo kwiimembrane zokucoca ukuqinisekisa ukuhamba kwamanzi kunye nobunyulu obufanelekileyo, le valve kufuneka ibonise ukuthembeka okungagungqiyo, ukumelana neekhemikhali, kunye nozinzo oluhlala ixesha elide. Kwii-OEM zehlabathi ezifuna ukulinganisela ukusebenza okuphezulu kunye nokusebenza kakuhle kweendleko, indlela eya kwivalvu egqibeleleyo ibisoloko igcwele iingxaki zobunjineli kunye nobunzima bekhonkco lokubonelela.

 

I-Ansix Tech, inkokheli ekubumbeni ngokuchaneka, itshintsha le meko. Ngokusebenzisa indlela epheleleyo, eqhutywa bubunjineli eqala kwisayensi yezinto ezibonakalayo ukuya kwimpahla yokuhambisa imveliso, inkampani iphuhlise uyilo lokuvelisa oluphucula kakhulu umgangatho wezinto ezibonakalayo ngelixa inciphisa iindleko. Eli nqaku liza kujonga kwinkqubo ebanzi ye-Ansix Tech yeprojekthi yokubumba ye-RO Vent Valve, ityhila indlela uyilo oludibeneyo, ukukhethwa kwezinto ezicwangcisiweyo, kunye nokwenza ngcono iinkqubo ezidibana ngayo ukuze kunikezelwe ixabiso eliphezulu kunye nokuthembeka kubathengi kwihlabathi liphela.

 

Isigaba 1: Uyilo oluSisiseko kunye nePrototypes eziSebenzayo

Uhambo lwe-RO Vent Valve e-Ansix Tech luqala kudala ngaphambi kokuba isinyithi sinqunyulwe. Isigaba sokuqala soyilo sidibanisa iinkcukacha zabathengi kunye neenyani zokwenziwa ngokusebenzisa isakhelo esomeleleyo se-Design for Manufacturing (DFM). Iinjineli zenza uhlalutyo olucokisekileyo lwemodeli ye-3D yevalvu, zigxile kubukhulu bodonga, izinto ezinokubangela uxinzelelo ezifana neekona ezibukhali, kunye nokwenzeka kokukhupha.

 

Kwangaxeshanye, Umngundo oPhambili Uhlalutyo lokuhamba (i-MFA) luyaqaliswa. Kusetyenziswa isoftware ehamba phambili kushishino efana neMoldex3D, iinjineli zilinganisa ukuhamba kweplastiki enyibilikisiweyo ukuya kwindawo ebonakalayo yokubumba. Olu hlalutyo lubalulekile ekuqikeleleni nasekususeni iziphene. Luvumela iqela ukuba libone iipateni zokuzalisa, lichonge imigca enokuwelda enokuthi yenze buthathaka ivalvu, kwaye libone iindawo ezisengozini yokubamba umoya okanye ukuncitshiswa kakhulu. Njengoko kuphawuliwe kwiincwadi zobugcisa, "iziphumo zohlalutyo lokulinganisa zinokunceda abayili bokubumba ekuqondeni indlela esebenza ngayo iplastiki enyibilikisiweyo kwindawo yokubumba, baqikelele iingxaki ezinokubakho zokubumba, ukuthintela iziphene okanye ukuguquka kwemveliso".

 

Eli nqanaba lokulinganisa izinto ezibonakalayo kulapho kwenziwa khona izigqibo zokuqala ezinkulu zokonga iindleko. Ngokulungisa indawo yesango kunye nobukhulu ngokusebenzisa ukulinganisa, i-Ansix iqinisekisa ukuzaliswa okulungeleleneyo ngoxinzelelo oluncinci, okunciphisa amaxesha omjikelo kunye noxinzelelo lwezinto eziphathekayo. Ukulungisa uyilo lwemveliso ngekhompyutha ukuphucula ukwenziwa kwayo kuthintela ukuphinda kusetyenziswe isikhunta esibizayo emva kokuba imveliso iqalile.

 

Isigaba sesi-2: Ukukhethwa kwezinto zoBuchule zoKusebenza kunye noQoqosho

Ukukhetha i-polymer efanelekileyo akusiyonto nje yokuthenga; sisicwangciso sobunjineli esiphambili esichaza ukusebenza kwevalvu kunye nolwakhiwo lweendleko. Kwii-RO Vent Valves, iimfuno ziquka ukumelana ne-chlorine kunye namanqanaba e-pH ahlukeneyo, ukumelana nokuqhekeka kwexesha elide ukugcina ingqibelelo yesitywina, kunye nokuqina kokuqina.

 

Iinjineli ze-Ansix Tech, zisebenzisa ulwazi oluvela kuphando lwezinto zanamhlanje, zihlala zicebisa izinto ezidityanisiweyo ezisekwe kwi-resin eziphucukileyo kwizicelo ezinjalo ezifuna umgudu. Phakathi kwabaviwa abaphambili ngaba:

 

I-Vinyl Ester Sheet Molding Compound (iVinyl SMC): Uphando lubonisa ukuba i-vinyl SMC inika ulungelelwaniso oluhle kakhulu lweempawu zokutsalwa kunye nokuthalwa. Olunye uphando lufumanise ukuba amandla ayo okutsalwa anokufikelela kwi-148.26 MPa kunye namandla okuthalwa angama-92.33 MPa, nto leyo eyenza ukuba ibe namandla kakhulu ekusebenziseni uxinzelelo.

 

I-Phenolic Bulk Molding Compound (BMC): Le nto igqwesile ekuzinzeni kobushushu nasekuthinteleni ilangabi, inika ukusebenza okuphezulu kokugoba njengoko kuphawuliwe kwizifundo zokuthelekisa.

 

IiThermoplastics Eziyinjineli: Kwizicelo ezifuna ukumelana neekhemikhali kunye nokwandiswa okugqwesileyo, izinto ezifana neMoldflon MF40002—ikhompawundi yePTFE/PEEK enyibilikayo—ziyaqwalaselwa. Ezi zinto zibonisa ukwandiswa okuphezulu okuphindwe kalishumi kuneekhompawundi zePTFE/PEEK ezisikiweyo, nto leyo ethetha ukuqina kwetywina kunye nokumelana nokuqhekeka.

 

Inkqubo yokukhetha ithetha ukutshintshiselana phakathi kokusebenza kunye neendleko. Ubuchule be-Ansix Tech buxhomekeke ekuhambelaniseni iimfuno zenkonzo ezichanekileyo zevalvu kunye nezinto ezisebenza kakuhle ngokwezoqoqosho ezihlangabezana okanye ezidlula zonke iinkcukacha, zihlala ziphepha ubunjineli obugqithisileyo ngeeresini ezibiza kakhulu ngokungeyomfuneko.

 

Isigaba sesi-3: Uyilo lweMold oluchanekileyo kunye noBunjineli

Ngoyilo oluqinisekisiweyo kunye nezinto ezikhethiweyo, ingqwalasela itshintshela kwi-mold ngokwayo—isixhobo esichanekileyo esiya kuchaza umgangatho wemveliso kunye nokusebenza kakuhle.

 

Ukukhethwa kweNsimbi yoMgquba: Iipleyiti ze-core kunye ne-cavity zihlala zenziwe ngomatshini ngeentsimbi eziqinisiweyo njenge-P20 okanye i-H13, ezikhethwe ngenxa yokupholishwa kwazo okugqwesileyo, ukumelana nokuguguleka, kunye nokusebenza rhoqo kwiimveliso eziphezulu.

 

Inkqubo yeRunner & Gating: I-Ansix Tech iyila iinkqubo zerunner ezilungelelanisiweyo nezilungelelanisiweyo ngobushushu ukuqinisekisa ukuba iplastiki enyibilikisiweyo ifikelela kuzo zonke iindawo zomngxuma ngaxeshanye nangokulinganayo. Isango linobukhulu obuhle kwaye libekwe kwindawo ethile—ngokuqhelekileyo liyi-submarine okanye i-pin gate—ukuvumela ukwahlukana kwenxalenye ecocekileyo kunye nokunciphisa ukucutshungulwa emva kokulungiswa.

 

Ubunjineli beNkqubo yokuPholisa: Mhlawumbi yeyona nkqubo incinci ibalulekileyo ekusebenzeni kakuhle, isekethe yokuphola yenzelwe kusetyenziswa imigaqo yokuhamba okuguquguqukayo ukuze kwandiswe ukukhupha ubushushu. Njengoko kuchaziwe kwizikhokelo zoyilo lwenkqubo yokupholisa, ukugcina ubushushu obuncinci kwi-mold kubalulekile; kwiindawo ezichanekileyo, umahluko wobushushu bokungenisa nokukhupha ubushushu uhlala ulawulwa ngaphakathi kwe-2-3°C. I-Ansix isebenzisa imijelo yokupholisa ehambelanayo apho kunokwenzeka, elandela umda wejiyometri yevalvu ukuze ipholise inxalenye ngokulinganayo kwaye inciphise kakhulu ixesha lokujikeleza.

 

Inkqubo Yokukhupha I-Ejection: Inkqubo yokukhupha i-multi-pin icwangciswe ngononophelo ukuze isebenzise amandla afanayo emzimbeni wevalvu ngaphandle kokubangela ukuphazamiseka okanye amabala kwiindawo ezibalulekileyo zokutywina.

 

Isigaba sesi-4: Ukwenziwa kweMold kunye noLungiso lweNkqubo

Ukwenziwa kwesikhunta kukuhambelana kakhulu noomatshini abaphucukileyo. Ukugaya iikhompyutha (CNC), i-Electrical Discharge Machining (EDM), kunye nokugrumba imingxunya enzulu yokupholisa imigca kwenziwa ngokuchanekileyo kwinqanaba le-micron. Icandelo ngalinye ligqitywa ngocoselelo kwaye lipolishwe kwindawo efana nesipili ukuqinisekisa ukukhululwa kwenxalenye ngokulula kunye nokugqitywa kwevalvu engenasiphako.

 

Nje ukuba isikhunta sifakwe kwi-press ye-injection molding enetoni ephezulu, isigaba sokuphucula inkqubo siqala. Kulapho iiparameter zethiyori ezivela kuhlalutyo lokuhamba kwamanzi ziguqulelwa khona zibe yinyani kwaye zicocwe.

 

Itheyibhile: Iiparamitha zeNkqubo yokuBumba iSitofu esiPhambili kunye neenjongo zokuSebenzisa ngcono

Olu phuculo olusekelwe kwiziphumo, olukhokelwa yidatha yexesha langempela kunye namava eminyaka emininzi, lunciphisa ukungasebenzi kakuhle kuyo yonke imijikelo. Ukunciphisa nokuba yimizuzwana embalwa kwixesha lomjikelo, okuphindaphindwe kumakhulu amawaka eendawo, kuthetha ukonga okukhulu kwixesha lomatshini, umsebenzi, kunye namandla kumthengi.

 

Isigaba sesi-5: Uqinisekiso loMgangatho oluHlanganisiweyo kunye nokuhanjiswa ngokukhawuleza

Ulawulo lomgangatho kwi-Ansix Tech asikokuhlolwa kokugqibela kodwa yindlela yokuziphatha efakwe kuyo yonke imisebenzi. Inkqubo yemveliso ilandela umsebenzi onzima ofana nemigangatho yeshishini emiselweyo. Iqala ngoHlolo lweNqaku lokuQala (i-FAI), apho iisampulu zokuqala zivavanywa ngokupheleleyo kunye novavanyo lokusebenza. Iitshathi zoLawulo lweNkqubo yeStatistical (i-SPC) zijonga ubungakanani obubalulekileyo ngexesha lokwenyani ngexesha lemveliso. Uvavanyo olusebenzayo, olufana novavanyo lokuvuza komoya okanye ukuhlolwa kwesantya sokuhamba kwamanzi, lwenziwa kwiivalvu ezithathwe iisampulu ukuqinisekisa ukusebenza.

 

Emva kokuvunywa, iivalvu zipakishwa kusetyenziswa izinto ezikhuselweyo ezenzelwe ukuthintela ukukrweleka okanye ukuguquka ngexesha lokuhamba. Ngokuqonda isidingo esibalulekileyo sesantya kwimijikelo yophuhliso lwemveliso, i-Ansix Tech ilungelelanise yonke imisebenzi yayo—ukusuka kwi-DFM ukuya kwimveliso yokugqibela—ukuze ivumele amaxesha okuhambisa ngokukhawuleza ngaphandle kokubeka umgangatho esichengeni. Le ndlela idibeneyo ibonisa iingenelo ezibonwa kwamanye amashishini apho izinto ezihlanganisiweyo kwangaphambili, ezivavanyiweyo zinciphisa kakhulu amaxesha okukhokela kwiprojekthi kunye neendleko zizonke.

 

Isiphelo: Ixabiso lobunjineli kwiCandelo ngalinye

Ubuchule be-Ansix Tech kwiprojekthi ye-RO Vent Valve mold bugxininisa ifilosofi ebanzi: intsebenziswano yokwenyani yokuvelisa ichazwa kukusukela ixabiso ngokungapheliyo. Ngokufaka inkqubo phambili nge-DFM ephucukileyo kunye nohlalutyo lokuhamba kwe-mold, inkampani ithintela iimpazamo ezibizayo. Ngesayensi yezinto ezicwangcisiweyo, iqinisekisa ukusebenza ngaphandle kweendleko eziphezulu. Ngokuyila i-mold ngokuchanekileyo kunye nokwenza ngcono inkqubo eqhubekayo, igxotha inkunkuma ngexesha, amandla, kunye nezinto.

 

Kubathengi abakwishishini lokucoca amanzi elikhuphisanayo, isiphumo sicacile: icandelo elibalulekileyo elinikezela ukuthembeka okungagungqiyo, elinikezelwa ngekhonkco lokubonelela elikhawulezayo nelingabizi kakhulu. I-Ansix Tech iyangqina ukuba kwihlabathi elintsonkothileyo lokubumba ngenaliti, ubunjineli obuntsonkothileyo ekugqibeleni bulinganiswa ngexabiso elibonakalayo elilenzayo kumthengi.

 

 

 

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene ne-Reverse osmosis vent valve mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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