AnsixTech Custom Mold and Injection Molding Process

Demand analysis: AnsixTech communicates with customers to understand their needs and requirements. our discuss the details of medical device functionality, design requirements, material selection, etc. with customers to ensure an accurate understanding of customer needs.

Design and mold making: AnsixTech’s engineering team designs and molds medical devices based on customer needs and requirements. our use CAD and other design software for 3D modeling and mold design of products. During the design process, our take into account factors such as the structure, function, and injection molding process of the medical device.

Material selection: AnsixTech selects appropriate medical-grade plastic materials based on the requirements of the medical device and the use environment. our consider the material’s high temperature resistance, corrosion resistance, biocompatibility and other properties to ensure the safety and reliability of the material.

Injection molding process: AnsixTech formulates an injection molding process plan based on the design and mold production of medical devices. our take into account parameters such as injection temperature, injection pressure, and injection speed to ensure that the injection molding process of medical devices is stable and the quality is controllable.

Quality control: AnsixTech conducts strict quality control throughout the entire injection molding process. our monitor and inspect the injection molding process to ensure that the dimensional accuracy, appearance quality and functional performance of the product meet the requirements. our also conduct product reliability testing and verification to ensure product safety and reliability.

AnsixTech can provide customized medical device injection molding process services. our work closely with customers to conduct demand analysis, design and mold making, material selection, injection molding process formulation and quality control according to customer needs to ensure the provision of high-quality medical device products that meet customer requirements.

1.AnsixTech Project Initiation Phase

Project definition: AnsixTech works with the client to clarify the goals, scope and deliverables of the project. our discuss project requirements, timelines, budgets and other key elements with clients to ensure a shared understanding of the project.

Demand analysis: AnsixTech communicates in depth with customers to understand their specific needs and expectations. our collect and organize relevant information and analyze and evaluate the technical, commercial and risk elements of the project. our work with clients to discuss and clarify requirements, ensuring an accurate understanding of project requirements.

Project plan: AnsixTech develops a detailed project plan, including the project’s tasks, milestones, resource allocation and schedule. our consider the complexity, risks, and dependencies of the project to develop a reasonable plan and timeline. our share the project plan with the client to ensure a mutual understanding of project progress and delivery timelines.

Team formation: AnsixTech forms a team that suits the project needs, including engineers, designers, technical experts, etc. our select appropriate team members based on the project’s technical requirements and resource availability. our ensure that team members have the required skills and experience to ensure a smooth project.

Risk management: AnsixTech conducts risk assessment and management to identify risks and obstacles that the project may face. They formulate corresponding risk response strategies and establish risk monitoring and control mechanisms. our share risk assessments and management plans with clients to ensure a shared understanding of project risks and consistent responses.

AnsixTech can establish project goals, clarify requirements, formulate plans, build teams and manage risks during the project initiation phase. These steps lay the foundation for the smooth progress of the project and provide guidance and support for subsequent project execution.

2.AnsixTech Design and Development Phase

Concept design: AnsixTech works with customers on conceptual design and proposes innovative design solutions based on project needs and goals. our conduct market research and competitive analysis to understand industry trends and user needs to ensure the market feasibility and user experience of design solutions.

Detailed design: AnsixTech transforms conceptual design into detailed design, including detailed planning of the product’s structure, function, appearance and material selection. our use CAD and other design software to conduct 3D modeling of products and produce engineering drawings. our conduct design reviews and validations with clients to ensure that design solutions meet client needs and requirements.

Engineering development: AnsixTech conducts engineering development, including mold making, raw material procurement and process flow formulation. our work with suppliers to ensure that mold making and raw material supply meet quality and time requirements. our perform process validation and sample production to ensure product manufacturability and quality control.

Prototyping: AnsixTech produces prototypes of products to verify the feasibility and functional performance of the design. our use rapid prototyping technologies such as 3D printing to create prototypes for functional testing and user evaluation. our evaluate prototypes with customers, gather feedback, and make necessary modifications and improvements.

Testing and verification: AnsixTech conducts product testing and verification, including performance testing, reliability testing, and safety assessment. our use professional testing equipment and methods to ensure that products comply with relevant standards and requirements. our work with customers to perform testing and validation to ensure the quality and performance of the product meets customer expectations.

AnsixTech can transform concepts into specific design solutions during the design and development phase, and conduct engineering development, prototyping, testing and verification. These steps provide the basis for subsequent product manufacturing and market readiness, and ensure that the design and performance of the product meet customer needs and market requirements.

3.AnsixTech Mold Manufacturing and Trial Phase

Mold design confirmation: AnsixTech will hand over the detailed designed mold drawings to the mold manufacturer for manufacturing. Our mold engineers will confirm with the customer to ensure that the design and manufacturing of molds meet project needs and requirements.

Mold manufacturing: the mold design drawings provided by AnsixTech， our use advanced processing equipment and techniques to manufacture high-quality molds. AnsixTech maintains close cooperation with customer to monitor the progress and quality of mold manufacturing.

Mold trial and debugging: After the mold manufacturing is completed, AnsixTech conducts mold trial and debugging. our install the mold on the injection molding machine and conduct trial molding operations. our adjust the parameters of the injection molding machine, such as temperature, pressure and speed, to ensure the normal operation of the mold and the quality of the product.

Product sample production: During the mold trial and debugging process, AnsixTech produces product samples. our use appropriate raw materials and processes to produce product samples through injection molding. our inspect and test samples to ensure that the product’s dimensional accuracy, appearance quality and functional performance meet the requirements.

Optimization and improvement: AnsixTech will optimize and improve based on the results of mold trial debugging and product sample production. Based on the problems discovered during the mold trial and customer feedback, they adjust and improve the mold and injection molding process to improve product quality and production efficiency.

AnsixTech can ensure that the mold manufacturing and mold trial process proceeds smoothly and obtain product samples that meet the requirements. our work with customer to monitor the quality and progress of mold manufacturing. our conduct trial mold debugging and product sample production to verify the performance of the mold and the quality of the product. our also perform optimizations and improvements to increase the efficiency and quality of molds and injection molding processes.

4.AnsixTech Sample Confirmation Phase

Sample production: Based on the results of mold trial and debugging, AnsixTech produces product samples. our use appropriate raw materials and processes to produce samples by injection molding. our ensure that the sample’s dimensional accuracy, appearance quality and functional performance meet requirements.

Sample inspection and testing: AnsixTech inspects and tests samples to ensure their quality and performance meet customer requirements. our conduct visual inspection, dimensional measurement, functional testing, etc. to verify the quality and reliability of the samples.

Customer confirmation: AnsixTech will submit the sample to the customer for confirmation. our evaluate samples with customers and collect customer feedback and suggestions. They discuss the quality, appearance, functionality and other aspects of the sample with the customer to ensure customer satisfaction with the sample.

Modifications and improvements: Based on customer feedback, AnsixTech will modify and improve the samples. our adjust the design, materials or workmanship of the samples according to the customer’s requirements to meet the customer’s needs and expectations.

Final confirmation: After modification and improvement, AnsixTech will submit the final sample to the customer for final confirmation. Together with the customer, our evaluate the final sample to ensure its quality and performance meet the customer’s requirements. Once the customer confirms that the sample is correct, AnsixTech will move to the next stage, such as mass production or market preparation.

AnsixTech can ensure that the quality and performance of the sample meet customer requirements. our work with customers to gather feedback and make revisions and improvements to ensure satisfaction with the final sample. The goal of this stage is to obtain final confirmation from customers and lay the foundation for subsequent production or launch preparation.

5.AnsixTech Mass Production Preparation Phase

Production plan formulation: AnsixTech formulates detailed production plans, including production volume, production schedule, resource allocation, etc. our take into account the needs of the project, market demand and customer requirements to formulate reasonable production plans.

Supply chain management: AnsixTech works closely with suppliers to ensure that the supply of raw materials and parts can meet production needs. our communicate and coordinate with suppliers to ensure supply chain stability and efficiency.

Production equipment preparation: AnsixTech ensures the preparation and commissioning of production equipment. our inspect and maintain production equipment to ensure its proper operation and productivity. our also perform debugging and testing of equipment to ensure its performance and stability.

Production process optimization: AnsixTech optimizes and improves the production process to improve production efficiency and product quality. our take into account all aspects of the production process, such as injection molding process, assembly process, etc., to optimize and improve it to improve production efficiency and reduce costs.

Quality control: AnsixTech conducts strict quality control to ensure that the quality and performance of the products meet the requirements. our formulate quality control plans and testing standards, and conduct product sampling inspections and functional tests. our also establish quality records and traceability systems to ensure that the quality of products is traceable and controllable.

Production training: AnsixTech provides training to production personnel to ensure that they are familiar with the production process and operating procedures. our train production personnel in skills and knowledge, improving their production capabilities and quality awareness.

AnsixTech can prepare for mass production. our formulate production plans, manage supply chains, prepare production equipment, optimize production processes, conduct quality control and train production personnel to ensure smooth production and controllable product quality. The goal of this stage is to prepare for mass production to meet market demand and customer requirements.

6.AnsixTech Mass Production Phase

Production plan execution: AnsixTech executes production tasks according to the established production plan. our arrange production personnel, equipment and raw materials according to the production plan to ensure production progress and full utilization of production capacity.

Production monitoring and adjustment: AnsixTech conducts production monitoring and monitors key indicators and parameters during the production process. our use production data and quality indicators for real-time monitoring to promptly discover and solve problems in production. our make adjustments and optimizations based on monitoring results to improve production efficiency and product quality.

Quality control: AnsixTech conducts strict quality control to ensure that the quality and performance of the products meet the requirements. our implement quality control plans, conduct sampling inspections and functional tests of products. our also perform process control, monitoring key aspects of the production process to ensure product consistency and stability.

Supply chain management: AnsixTech maintains close cooperation with suppliers to ensure that the supply of raw materials and components can meet production needs. our coordinate and communicate with suppliers to promptly resolve issues and risks in the supply chain.

Improvement of production efficiency: AnsixTech continuously optimizes production processes and processes to improve production efficiency and reduce costs. our find and implement improvement measures, such as the introduction of automated equipment, optimization of process parameters, etc., to improve production efficiency and quality.

Quality records and traceability: AnsixTech has established a quality record and traceability system to record key data and quality information during the production process. our ensure the quality of products is traceable and controllable to meet customer and regulatory agency requirements.

AnsixTech can achieve the goal of mass production, ensure production progress and full utilization of production capacity, and ensure that product quality and performance meet requirements. our perform production plan execution, production monitoring and adjustment, quality control, supply chain management, production efficiency improvement, and quality recording and traceability to ensure smooth production and controllable product quality.

7.AnsixTech Delivery and After-sales Phase

Product delivery: AnsixTech will deliver the completed products according to customer requirements. our ensure that products are packaged and shipped in compliance with standards and requirements to ensure product safety and integrity.

Installation and debugging: If necessary, AnsixTech will send technicians to the customer’s site to install and debug the product. our ensure the correct installation and proper functioning of products to meet customer needs and requirements.

Training and technical support: AnsixTech provides product training and technical support to help customers use and maintain products correctly. our train customers’ operators, provide product manuals and technical documents, and answer customers’ technical questions and queries.

After-sales service: AnsixTech provides comprehensive after-sales service, including product warranty, repair and replacement, etc. our have established an after-sales service system to ensure that customers’ problems during the use of products can be solved and dealt with in a timely manner.

Customer feedback and improvements: AnsixTech values ​​customer feedback and suggestions to continuously improve products and services. our maintain communication with customers, collect customer feedback and needs, and carry out product improvements and upgrades to improve customer satisfaction and product competitiveness.

AnsixTech can ensure the quality and effectiveness of product delivery and after-sales service. our provide installation and commissioning, training and technical support, after-sales service, etc. to meet customer needs and requirements. our maintain close communication and cooperation with customers and continuously improve products and services to improve customer satisfaction and brand image.

If you have any questions about products in the mold and injection molding field, please send us a message(Email: info@ansixtech.com ) at any time and our team will reply to you within 12 hours.