Plastic Mold for Car Brake Pump

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• Plastic Mold for Car Brake Pump
  

  Maintenance and maintenance: Regular maintenance and upkeep of injection molds, including cleaning, lubrication, replacement of worn parts, etc., to ensure long-term use of the mold.

  The manufacturing of automobile thermostat pump body injection molds needs to take into account the shape, size, material properties and other factors of the pump body. At the same time, it is also necessary to design an appropriate mold structure and cooling system according to the requirements of the injection molding process to ensure the quality and efficiency of injection molding. The manufacturing of injection molds requires experienced engineers and technicians to ensure the accuracy and stability of the mold.Please send us a message(Email: info@ansixtech.com ) at any time and our team will reply to you within 12 hours.

• Mold Description
  Product Materials:	PA66+GF30
  Mold Material:	2344
  Number of Cavities:	1*1
  Glue Feeding Method:	Cold runner
  Cooling Method:	Water cooling
  Molding Cycle	36.5s

  
  
  

• Car Brake Pump Mold flow analysis and mold design

  Mold flow analysis and mold design of automotive brake pump plastic molds are very important links in the manufacturing of automotive brake pumps. The following will introduce the mold flow analysis and mold design of automobile brake pump plastic molds respectively.

  
  

  Mold flow analysis of automobile brake pump plastic mold:

  a. Collect relevant information about the automobile brake pump, including size, shape, material, etc.

  b. Use mold flow analysis software to import the CAD model of the automobile brake pump and set the injection molding process parameters, such as injection speed, temperature, pressure, etc.

  c. Conduct mold flow analysis to simulate the melt flow, filling, cooling and other processes during the injection molding process to evaluate the filling performance of the brake pump, bubbles, short shots and other defects, and optimize the injection molding process parameters.

  
  

  Design of automobile brake pump plastic mold:

  a. Determine the structure and size of the automotive brake pump plastic mold based on the mold flow analysis results. Taking into account the shape and requirements of the brake pump, design an appropriate mold structure, including mold cavity, mold core, demoulding system, cooling system, etc.

  b. Determine the injection molding process, including injection sequence, injection point location, etc.

  c. Carry out detailed design of the mold, including the processing technology of the mold parts, assembly method, design of the demoulding mechanism, etc.

  d. Use CAD software for mold design and generate three-dimensional models and engineering drawings of the mold.

  
  

  During the mold flow analysis and automotive brake pump plastic mold design process, the following points need to be noted:

  
  

  Ensure the filling performance of the brake pump: Through mold flow analysis, optimize the injection molding process parameters to ensure the filling performance of the brake pump is good and avoid defects.

  
  

  Design of cooling system: Reasonably design the cooling system to ensure good cooling effect during the injection molding process and improve production efficiency and product quality.

  
  

  Design of demoulding system: According to the shape and requirements of the brake pump, design a suitable demoulding system to ensure that the brake pump can be demoulded smoothly and avoid damage and deformation.

  
  

  Injection molding sequence and injection point location: Determine the injection sequence and injection point location to ensure that the plastic material can fully fill the mold cavity and avoid voids and defects.

  
  

  The mold flow analysis and mold design of the automotive brake pump plastic mold require mold flow analysis, optimization of injection molding process parameters, design of appropriate mold structure and size, and determination of the injection molding process flow and injection point location. Through reasonable design and control, high-quality automotive brake pumps can be obtained.
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• Car Brake Pump of the mold manufacturing process and product material selection

  The manufacturing and processing of automobile brake pump plastic molds and the selection of injection molding materials are very important links in the manufacturing of automobile brake pumps. The following will introduce the manufacturing and processing of automobile brake pump plastic molds and the selection of injection molding materials PA66+GF30%.

  Manufacturing and processing of automobile brake pump plastic molds:

  a. According to the design requirements of the automobile brake pump, formulate the mold manufacturing and processing process, including mold design, mold processing, mold assembly and other links.

  b. According to the mold design, select appropriate processing technology and equipment, such as CNC machining center, EDM machine, etc.

  c. Process mold parts, including mold cavity, mold core, demoulding system, cooling system, etc. Ensure that the processing accuracy and size meet the requirements.

  d. Assemble the mold parts to ensure accurate fit and adjustment of the parts and ensure the stability and reliability of the mold.

  Injection molding material selection:

  a. Select the appropriate injection molding material according to the requirements of the automobile brake pump. Commonly used injection molding materials include PA66, PA6, PP, etc.

  b. Considering the working environment and requirements of the automobile brake pump, select injection molding materials with good mechanical properties, high temperature resistance, chemical resistance and wear resistance.

  c. PA66+GF30% is a reinforced PA66 material with 30% glass fiber reinforcement added. It has higher strength and rigidity and is suitable for manufacturing automobile brake pumps that require high strength and rigidity.

  During the manufacturing and processing of automobile brake pump plastic molds and the selection of injection molding materials, you need to pay attention to the following points:

  Processing accuracy and size control: Ensure that the processing accuracy and size of mold parts meet the requirements to ensure the quality and stability of injection molding.

  Surface treatment of the mold: According to the requirements of the automotive brake pump, perform appropriate surface treatment, such as grinding, polishing, etc., to improve the surface quality and smoothness of the brake pump.

  Control of injection molding process parameters: According to the characteristics of the injection molding material, reasonably design and control the injection molding process parameters to ensure that the filling performance and curing effect of the material meet the requirements.

  Material selection and certification: Select injection molding materials that meet relevant standards and certification requirements to ensure product safety and hygiene.

  The manufacturing and processing of automobile brake pump plastic molds and the selection of injection molding materials require the selection of appropriate processing techniques and equipment to ensure processing accuracy and dimensional control. In terms of injection molding material selection, according to the product requirements and use environment, choose injection molding materials with good mechanical properties, high temperature resistance, chemical resistance and wear resistance, such as PA66+GF30%. Through reasonable manufacturing processing and injection molding process control, high-quality automotive brake pumps can be achieved.

• Car Brake Pump Mass production and Quality control

  The injection molding mass production of automobile brake pumps involves considerations such as production efficiency, tooling, secondary processing and quality assurance：

  Production efficiency:

  Automated production: Use automated injection molding machines and robotic systems to achieve automated production, improve production efficiency and reduce labor costs.

  Multi-cavity molds and multi-machine production: Use multi-cavity molds and multiple injection molding machines for simultaneous production to increase output and production efficiency.

  Production plan and schedule optimization: Develop reasonable production plans and schedules, and rationally arrange production tasks and resources to improve production efficiency and reduce production downtime.

  Workwear:

  Design and manufacture suitable tooling fixtures for fixing and positioning injection molded parts to ensure accuracy and stability during the injection molding process.

  The design of the tooling should take into account the shape and requirements of the injection molded parts to facilitate operation and processing.

  Secondary processing:

  Carry out necessary secondary processing according to product requirements, such as deburring, grinding, assembly, etc.

  Secondary processing should ensure product quality and consistency.

  Quality assurance:

  Establish a complete quality control system, including quality inspection, process control and defective product processing, to ensure that products meet quality standards.

  Conduct inspections and tests on product appearance quality, dimensional accuracy, physical properties, etc. to ensure product quality and consistency.

  Continuous improvement: Regularly evaluate and analyze the production process, find opportunities for improvement, optimize production processes and processes, and improve product quality and production efficiency.

  In the mass production process of automobile brake pump injection molding, factors such as production efficiency, tooling, secondary processing and quality assurance need to be comprehensively considered. Through reasonable production planning and scheduling, tooling design and manufacturing, secondary processing control and the establishment of a quality assurance system, high-efficiency, high-quality automotive brake pump injection molding mass production can be achieved.