Precision Plastic Impeller Die Injection Mold for 9-blade turbine blades mold design

FEATURES

• Mold Marking Process
  

  

• 
• 9-blade turbine blades Mold flow analysis and mold design

  The design and mold flow analysis of a 9-blade turbine blade mold :

  Mold design:

  According to the design requirements of the 9-blade turbine blade, determine the structure of the mold, including the mold cavity, mold core, demoulding system, cooling system, etc.

  Ensure that the accuracy and size of the mold meet the requirements to ensure the quality and stability of injection molding.

  Consider the durability and ease of maintenance of the mold, and rationally design the structure and parts of the mold to improve the life and ease of maintenance of the mold.

  Mold flow analysis:

  Use mold flow analysis software to import the CAD model of the 9-blade turbine blade and set the injection molding process parameters, such as injection speed, temperature, pressure, etc.

  Conduct mold flow analysis to simulate melt flow, filling, cooling and other processes during the injection molding process to evaluate filling performance, bubbles, short shots and other defects, and optimize injection molding process parameters.

  During the mold design and mold flow analysis process, you need to pay attention to the following points:

  Ensure filling performance: Through mold flow analysis, the injection molding process parameters are optimized to ensure good filling performance and avoid defects.

  Design of cooling system: Reasonably design the cooling system to ensure good cooling effect during the injection molding process and improve production efficiency and product quality.

  Design of demoulding system: According to the shape and requirements of the 9-blade turbine blade, design a suitable demoulding system to ensure that the blade can be demoulded smoothly and avoid damage and deformation.

  Injection molding sequence and injection point location: Determine the injection sequence and injection point location to ensure that the plastic material can fully fill the mold cavity and avoid voids and defects.

  Through reasonable mold design and mold flow analysis, high-quality 9-blade turbine blade molds can be obtained. Please note that mold design and mold flow analysis require professional knowledge and experience. It is recommended to cooperate with a professional mold design and mold flow analysis team to ensure the accuracy and reliability of design and analysis.

• 9-blade turbine blades of the mold manufacturing process and product material selection

  The manufacturing and processing of 9-blade turbine blade molds and blade material selection and application:

  Mold manufacturing and processing:

  According to the mold design, select appropriate processing technology and equipment, such as CNC machining center, EDM machine, etc.

  Processing of mold parts, including mold cavity, mold core, demoulding system, cooling system, etc. Ensure that the processing accuracy and size meet the requirements.

  Assemble mold parts to ensure accurate fit and adjustment of parts and ensure the stability and reliability of the mold.

  Blade material selection:

  Select suitable materials according to the requirements of 9-blade turbine blades. Commonly used blade materials include high-temperature alloys, titanium alloys, etc.

  High-temperature alloys have good high-temperature strength and corrosion resistance and are suitable for blade applications in high-temperature environments.

  Titanium alloy has good strength and lightweight properties and is suitable for blade applications that require high strength and lightweight.

  During the mold manufacturing process and blade material selection and application process, the following points need to be noted:

  Processing accuracy and size control: Ensure that the processing accuracy and size of mold parts meet the requirements to ensure the quality and stability of injection molding.

  Surface treatment of the mold: According to the requirements of the blade, carry out appropriate surface treatment, such as grinding, polishing, etc., to improve the surface quality and smoothness of the blade.

  Control of injection molding process parameters: According to the characteristics of the blade material, the injection molding process parameters are reasonably designed and controlled to ensure that the filling performance and curing effect of the material meet the requirements.

  Material selection and certification: Select blade materials that meet relevant standards and certification requirements to ensure product safety and hygiene.

  The manufacturing and processing of 9-blade turbine blade molds has the advantages of efficient production, precision control, multi-functional design and cost saving. When selecting blade materials, factors such as high-temperature strength, corrosion resistance, and lightweight need to be considered. Through reasonable processing and material selection, high-quality blade production can be achieved. It is recommended to work with professional mold manufacturing and blade material suppliers to ensure accuracy and reliability of manufacturing and selection.
• 

• 9-blade turbine blades Mass production and Quality control

  To achieve mass production, secondary processing, assembly and quality control of 9-blade turbine blades:

  Production process optimization:

  Optimize production plans and schedules, reasonably arrange production tasks, and ensure the efficiency and smoothness of the production process.

  Optimize the material supply chain to ensure timely supply of raw materials and avoid production interruptions and delays.

  Optimize the process flow, reduce non-production time and improve production efficiency.

  Automated production equipment:

  Use automated injection molding machines and robotic systems to achieve automated production, reduce manual operations and improve production efficiency.

  Automated equipment can increase production speed and consistency and reduce the occurrence of human error.

  Secondary processing and assembly:

  According to the requirements of the blade, perform secondary processing, such as deburring, grinding, etc., to improve the surface quality and smoothness of the blade.

  Assemble the blades to ensure accurate fit and adjustment of the blades and ensure the stability and reliability of the blades.

  Quality control system:

  Establish a complete quality control system, including quality inspection, process control and defective product processing, to ensure that products meet quality standards.

  Conduct inspections and tests on product appearance quality, dimensional accuracy, physical properties, etc. to ensure product quality and consistency.

  Monitor injection molding process parameters and key control points in the production process, and make timely adjustments and optimizations to ensure the stability and consistency of the production process.

  Traceability and quality improvement:

  Establish a traceability system to track and record each blade so that quality problems can be traced and improved when they arise.

  Conduct regular quality assessment and improvement, analyze problems and defects in the production process, and take appropriate measures for improvement.

  Through reasonable production process optimization, automated production equipment, secondary processing, assembly and quality control system measures, mass production of 9-blade turbine blades can be achieved and product quality and consistency can be ensured. It is recommended to work with a professional mold manufacturing and injection molding processing team to ensure accuracy and reliability of manufacturing and processing. At the same time, it is recommended to cooperate with the quality management team to establish a complete quality control system to ensure product quality and consistency.

• Why Choose AnsixTech Custom Plastic Fan Services? 

  There may be the following reasons for choosing Ansix company to customize the fan blades:

  Professional experience: Ansix Company may have extensive professional experience in the design and manufacturing of wind blades. They may have many years of industry experience and technical accumulation, and have an in-depth understanding of the design, manufacturing and application of wind blades. Their expertise and experience may enable them to provide high-quality wind blade design and manufacturing services.

  Customization capabilities: Ansix may be able to provide customized fan blade design and manufacturing services based on customer needs and requirements. They may be able to carry out personalized design and manufacturing based on the customer’s application scenarios, performance requirements, size requirements, etc. This customization capability ensures that the blades are perfectly matched to the customer’s needs, providing optimal performance and results.

  Technical capabilities: Ansix Company may have advanced technology and equipment and be able to apply advanced processes and materials to provide high-quality wind blade products. They may have technical capabilities in mold design and manufacturing, injection molding, surface treatment, etc. This technical capability can ensure that the manufacturing process of wind blades is precise and controllable, and the product quality is stable and reliable.

  Quality Assurance: Ansix Company may have a complete quality control system, including quality inspection, process control and defective product handling, to ensure product quality and consistency. They may perform rigorous quality inspections and testing to ensure the performance and reliability of the blades. This quality assurance allows customers to choose Ansix’s fan blade products with confidence.

  Service support: Ansix may provide comprehensive pre-sales and after-sales service support, including technical consultation, design optimization, production tracking, etc. They may be able to work closely with customers to understand their needs and provide solutions that meet their needs. They may promptly respond to customer questions and needs and provide professional technical support and advice.

  The decision to choose Ansix to customize the fan blades may also be affected by the following factors:

  Reliability and Stability: Ansix Company is probably best known for its reliable product quality and stable supply capabilities. They may be able to provide blade products that comply with international standards and industry requirements to meet customer needs for reliability and stability.

  Cost-effectiveness: Ansix Company may be able to offer competitive prices and favorable trading terms. They may reduce production costs by optimizing production processes and purchasing strategies, and convert these cost advantages into price advantages for customers.

  Sustainable development: Ansix Company may focus on sustainable development and environmental protection. They may use environmentally friendly materials and processes and strive to reduce their impact on the environment. This idea of ​​sustainability may align with customer values ​​and needs.

  Choosing Ansix to customize wind blades may be based on their professional experience, customization capabilities, technical capabilities, quality assurance and service support. In addition, factors such as reliability and stability, cost-effectiveness, and sustainability may also influence the selection decision. Before choosing, it is recommended to have detailed communication and understanding with Ansix Company to ensure that they can meet your needs and provide high-quality wind blade products. Also consider comparing yourself to other vendors to choose the partner that best suits your needs.
• 

• Quality control: We have the international medical certification ISO9001/ISO13485/IATF16949 system, and have obtained an ISO 8 Cleanroom and GMP, which complies with the US medical grade FDA510K standard, and strictly implements it in accordance with the standards.AnsixTech focuses on quality control, and they adopt a strict quality management system to ensure that each product meets relevant standards and requirements. our conduct rigorous inspection and testing to ensure product quality and performance.

  AnsixTech can effectively control costs and improve the company’s competitiveness and profitability. our focus on supply chain management, production process optimization, energy and resource conservation, overhead control and quality management to reduce costs in many aspects.

  Customer customization: AnsixTech can provide customized injection services according to customer needs. our work closely with customers to understand their needs and requirements and provide solutions accordingly.

  Quality service: AnsixTech focuses on customer service, they provide timely and professional technical support to ensure customer satisfaction. our are able to respond quickly to customer needs and provide solutions.

  Choosing AnsixTech plastic injection services can provide you with professional experience, advanced equipment, high-quality services and customized solutions to ensure product quality and performance.

  Cost control: 

  1.Supply chain management: AnsixTech establishes long-term cooperative relationships with suppliers and conducts effective supply chain management. our negotiate with suppliers for better prices and preferential terms, thereby reducing the purchase cost of raw materials and equipment. In addition, our regularly evaluate supplier performance to ensure the stability and efficiency of the supply chain.

  2.Production process optimization: AnsixTech improves production efficiency and reduces production costs by optimizing the production process. our reduce labor and time costs through refined management and automated equipment. our also regularly evaluate and improve production processes to increase efficiency and reduce costs.

  3.Save energy and resources: AnsixTech focuses on saving energy and resource use, and reduces the waste of energy and resources through the use of efficient equipment and processes. our have also adopted recycling and reuse measures to reduce the cost of waste disposal. In addition, our regularly evaluate and improve energy and resource usage to further reduce costs.

  4.Management expense control: AnsixTech reduces management expenses through refined management and control of various expenses. They conduct strict budgeting and monitoring of various expenses to ensure the rationality and effectiveness of expenses. our also regularly evaluate and optimize overhead expenses to further reduce costs.

  5.Quality management: AnsixTech focuses on quality management and reduces the cost of after-sales service and returns by improving product quality and reducing the rate of defective products. our conduct strict quality control and testing to ensure that products meet standards and requirements. our also regularly evaluate and improve quality management to further reduce costs. If you have any questions about products in the plastic molding and mold field, please send us a message(Email: info@ansixtech.com ) at any time and our team will reply to you within 12 hours.

contact us

• How long does it take for each stage to work after the mold contract is signed?

  1. After signing the contract, there will be 3-4 days to check with the customer first, and the two parties will communicate some specific requirements of the mold;

  2. The mold design time is about 5-7 days, and material procurement will be carried out in the same period;

  3. The mold production time is about 20-35 days, which varies according to the size and complexity of the mold;

  4. The mold trial and inspection time is about 2-3 days; 

  5. After the T1 mold test, the mold perform is about 3-5 days, and then the T2 mold test is performed again. Generally, there are 3 mold tests to basically meet the requirements.

  How can I get the quotation?

  We will prepair the quotation in 24 hours if getting detailed information during working days.In order to quote for you earlier, please provide us the following information together with your inquiry.

  1) 3D date and 2D Drawings

  2) Material requirement

  3) Surface requirment

  4) Quantity (per order/per month/annual)

  5) Any special demands or requirements, such as packing, labels, delivery, etc.

  How do you ensure the quality of the mold?

  1. We have a high level "Mold Inspection Standard", a complete set of strict mold inspection system and an excellent inspection team.

  2. We can provide inspection reports and purchase certificates for all materials of the mold.

  Does your company provide product design services?

  1. Absolutely. We have support many clients from Europe and North America develement their new products.

  2. You only need to provide requirements, your requirements can be a picture or a few sketches, our engineers can connect with you.

  3. We will sign the "Confidentiality Agreement for Entrusted Product Design" and "Intellectual Property Agreement" with you.

  How is your after-sales service and local support maintenance?

  1. We have after-sales service points or mold cooperative manufacturers in Europe, North America and South America.

  2. We will participate in international key exhibitions every year. Euromold, Fakuma, Formnext, NPE are the important exhibitions we often attend. Customers can meet us at the exhibition site. After the exhibition, we will visit local customers.

  3. We have a professional after-sales service team, which will visit customers at least once a year and make some maintenance work.