Famfon famfo na Turkiyya mai siffar ABS core

Famfon famfo na Turkiyya mai siffar ABS core

Daidaitaccen Molded: Ƙwarewar Injiniya ta Ansix Tech ta Inganta Darajar Kasuwar Famfo ta Turkiyya

Rage farashi a cikin ƙera allurar ba wai game da yanke kusurwa ba ne - yana game da injiniyanci mai wayo tun daga layin farko da aka zana, falsafar da ta ba Ansix Tech damar rage farashin naúrar da sama da kashi 30% akan aikin famfo mai yawan girma yayin da a lokaci guda ake rage lokacin zagayowar samarwa.

A cikin duniyar gasa ta kayan kicin da bandaki, inda salo da dorewa suka fi muhimmanci, abubuwan da ba a gani ba galibi suna ƙayyade nasarar samfurin. Wani babban mai kera kayayyaki, wanda ke fuskantar matsin lamba mai tsanani a kasuwa, ya tuntuɓi Ansix Tech da ƙalubale: samar da wani babban ABS mai inganci don sabon layin famfo na Turkiyya, amma yi hakan a kan tsarin farashi wanda zai ba da damar farashi mai tsauri a kasuwa.

Wannan ba wai kawai neman tsari ba ne, har ma da haɗin gwiwar masana'antu gaba ɗaya. Ta hanyar tsari mai kyau wanda ya ƙunshi kimiyyar kayan aiki mai zurfi, injiniyan hasashen yanayi, da kuma samar da kayayyaki cikin sauƙi, Ansix Tech ta gabatar da shi. Aikin yana tsaye a matsayin shaida ga yadda ƙa'idodin Tsarin Zane don Masana'antu (DFM) na zamani, idan aka yi amfani da su da ƙwarewa mai zurfi, za su iya buɗe babban ƙima, suna mai da ƙuntatawa ga masana'antu zuwa fa'idodi masu gasa.

Tsarin: Tsarin Dabaru da Gidauniyar Kayan Aiki

Aikin bai fara da samfurin CAD ba, amma da wata muhimmiyar tambaya: Me wannan ɓangaren zai yi? ABS core shine zuciyar tsarin famfo, wanda aka ɓoye daga gani amma yana da mahimmanci don aiki. Dole ne ya jure shekaru na girgiza daga kwararar ruwa, ya tsayayya da rarrafe a ƙarƙashin matsin lamba na haɗuwa akai-akai, kuma ya kiyaye daidaiton girma don tabbatar da hatimin da ba ya zubar da ruwa. Haɗin gwiwar farko ya mayar da hankali kan ayyana waɗannan buƙatun aiki, ƙwararrun matakai sun gano a matsayin ginshiƙin nasarar haɓaka samfura.

Zaɓen kayan ba shi da wata matsala: Acrylonitrile Butadiene Styrene (ABS). An zaɓi wannan thermoplastic na injiniya saboda daidaiton halayensa da ya dace da monomers ɗinsa guda uku: tauri da juriyar zafi na acrylonitrile, iya sarrafawa da sheƙi na styrene, da kuma tauri mara misaltuwa da juriyar tasiri na butadiene. Don wannan aikace-aikacen, Ansix ya ƙayyade matakin zafi mai yawa (kamar ABS TR557 da aka ambata a cikin shari'o'in masana'antu), yana inganta shi don sassa masu rikitarwa, masu sirara na ƙirar salon Turkiyya yayin da yake tabbatar da ƙarfin da ake buƙata.

Da aka ƙayyade kayan, sai aka fara aikin ƙirƙirar samfuri na dijital. Ta amfani da ƙirar 3D mai ƙarfi da kuma nazarin abubuwan da suka shafi Finite Element (FEA), injiniyoyi sun kwaikwayi nauyin injina kuma suka gano yuwuwar yawan damuwa. "Wannan gwajin kama-da-wane shine inda muke hana gazawa a zahiri," in ji wani babban injiniyan Ansix. "Za mu iya maimaita ƙirar sau da yawa a sararin dijital don tabbatar da cewa tana da ƙarfi kafin a yanke kowane ƙarfe."

Crucible: Binciken Guduwar Mold da Daidaito Tsarin Motsa Jiki

Sauya daga ƙirar sassa zuwa ƙirar mold shine mafi mahimmancin lokaci don farashi da inganci. A nan, Ansix Tech ta yi amfani da ingantaccen nazarin Moldflow don kwaikwayon tsarin ƙera allura a cikin mold na kama-da-wane. Wannan binciken ya annabta yadda ABS mai narkewa zai cika ramin, inda layukan walda za su iya samuwa, yadda zai tattara da sanyaya, da kuma—mafi mahimmanci—ragewar da ake tsammani da warpage.

Kirkirar Tsarin Sanyaya: Sanyaya yawanci yana ɗaukar fiye da rabin lokacin zagayowar. Tashoshin sanyaya na gargajiya waɗanda aka haƙa kai tsaye galibi ba sa iya bin ƙa'idodin sarkakiyar wani ɓangare, wanda ke haifar da rashin daidaiton sanyaya da warpage. Don wannan aikin, Ansix ta ɗauki fasahar sanyaya ta tsari. Ta amfani da bugu na ƙarfe na 3D, sun ƙera abubuwan sakawa na mold tare da tashoshin sanyaya waɗanda suka yi daidai da siffar tsakiyar famfo. Wannan hanyar "DfAM" (Zane don Masana'antar Ƙari) ta haifar da raguwar lokacin sanyaya da kashi 25-30% da kuma inganta daidaiton zafin jiki sosai, wanda ya rage damuwa da nakasa a ɓangaren ƙarshe.

Tsarin Ƙofa da Fitar da Kaya: An sanya ƙofar—wurin da robobi ke shiga cikin ramin—a cikin dabarun da aka tsara don tabbatar da daidaiton cikewa da kuma ɓoye ramuka a cikin wani yanki mara mahimmanci. An tsara tsarin filaye da hannayen riga da yawa, waɗanda aka sanya su da dabarun da aka sanya don tabbatar da cewa za a iya cire ɓangaren da aka ja cikin sauƙi ba tare da ɓarna ko lalacewar saman ba.

Zaɓin Karfe na Mold: Don tsawon rai da kuma kammala saman, an zaɓi ƙarfe mai tauri (kamar P20 ko H13) don ramin da zuciyarsa. Kyakkyawan gogewarsa ya tabbatar da santsi saman mold wanda ke sauƙaƙa sakin sassan kuma ya rage buƙatar kammalawa na biyu akan ɓangaren ABS.

Ingantawa: Tsarin aiki, Inganci, da Kula da Farashi

Ma'aunin gaskiya na ƙwarewar masana'antu shine fassara kyakkyawan ƙira zuwa samarwa mai ɗorewa da inganci. Hanyar Ansix ita ce tsarin ƙira, kwaikwayo, tabbatarwa, da sarrafawa gaba ɗaya.

An nuna taƙaitaccen bayani game da mahimman sigogin fasaha da aka inganta don aikin ABS faucet core a ƙasa:

An daidaita tsarin gyaran allurar da kanta ta hanyar Tsarin Gwaje-gwaje (DOE). An bambanta sigogi kamar saurin allura, matsin lamba na fakiti, da lokacin riƙewa ta hanyar tsari don nemo saitunan da suka fi dacewa waɗanda suka samar da mafi kyawun daidaiton girma tare da mafi ƙarancin lokacin zagayowar. Kamar yadda aka rubuta a cikin irin waɗannan shari'o'in ingantawa, daidaita yanayin matsi na fakiti (misali, amfani da babban matsin lamba na farko wanda ke biyo baya tare da ƙaramin matsin lamba mai ɗorewa) sau da yawa yana da mahimmanci don sarrafa raguwa da hana alamun nutsewa ba tare da ɗaukar kaya fiye da kima ba da kuma haifar da damuwa ta ciki.

An tsara tsarin sarrafa farashi a kowane mataki:

Ingancin Kayan Aiki: An rage tsarin gudu, kuma an sake niƙa tarkacen (sprues da runners) aka haɗa su da kayan da ba a iya gani ba a cikin rabo mai sarrafawa ba tare da lalata amincin ɓangaren ba.

Ingancin Makamashi: Tsarin sanyaya mai tsari da kuma ingantaccen lokacin zagayowar yana rage yawan amfani da makamashi a kowane bangare.

Ingancin Aiki: An ƙera injin don ingantaccen aiki mai sarrafa kansa, kuma an ƙera sassan da fasaloli masu gano wuri (kamar fil da soket) don sauƙaƙewa da hanzarta haɗa kayan aiki a ƙasa (DFA).

Garanti: Kula da Inganci da Isar da Kaya ba tare da matsala ba

Inganci a Ansix Tech ba matakin dubawa bane amma ƙa'idar da aka haɗa cikin tsari. An gudanar da Nazarin Yanayin Faɗuwar Zane da Tasirin (DFMEA) a lokacin ƙirar don gano da rage haɗarin da ke iya tasowa. An fassara wannan zuwa Tsarin Kula da Samarwa wanda ya bayyana binciken da ake yi a cikin tsari: tabbatar da girma na yau da kullun ta amfani da injunan aunawa masu daidaitawa (CMM), duba gani don lahani a saman, da gwaje-gwajen aiki na sassan samfurin.

Jajircewar tabbatar da inganci ta kai ga marufi da isar da kaya. An naɗe sassan a cikin kwantena na musamman waɗanda aka tsara musamman, waɗanda za a iya sake amfani da su waɗanda ke hana karce ko lalacewa yayin jigilar kaya. Ƙungiyar jigilar kayayyaki ta Ansix ta yi amfani da ƙa'idodin bin diddigin oda da kuma tsara haɗin gwiwa tare da abokin ciniki, suna tabbatar da sadarwa mai gaskiya da isarwa akan lokaci - muhimmin abu ne a cikin jadawalin samarwa na abokin ciniki.

Darajar Injiniya, Bayar da Aminci

Aikin bututun ruwa na ABS na Turkiyya wani ƙaramin abu ne na masana'antu na zamani, wanda ke da ƙima. Nasarar Ansix Tech ta samo asali ne daga ƙa'ida mai sauƙi amma mai ƙarfi: mafi mahimmancin tanadin kuɗi ana samun su ne a kan allon zane, ba a kan benen masana'anta ba.

Ta hanyar saka hannun jari a cikin kwaikwayon farko da fasahar ƙira mai ƙirƙira kamar sanyaya yanayi, sun kawar da tsadar gwaji da kuskure, rage lokacin zagayowar, da kuma kusan tabbacin ingancin wani ɓangare daga farkon samarwa. Fahimtarsu mai zurfi game da halayen kayan aiki da tagogi na aiki ya ba su damar cire mafi girman aiki daga resin ABS, wanda ke tabbatar da cewa famfon ƙarshe zai kasance mai kyau da ɗorewa.

Ga abokan ciniki a kasuwar kayan aiki ta duniya, ƙimar da aka gabatar a bayyane take. Haɗin gwiwa da mai yin ƙira wanda ke da wannan zurfin haɗin gwiwar injiniya da sanin farashi yana yin fiye da kawai samar da wani ɓangare. Yana samar da tushe mai inganci, mai araha, kuma mai gasa, yana mai da ɓoyayyen tushen samfuri zuwa ginshiƙin nasarar kasuwa. A cikin masana'antar da riba ke da ƙarfi kuma inganci yana bayyane, Ansix Tech ta nuna cewa injiniyan daidaito shine hanya mafi kai tsaye zuwa ga riba da amincin abokin ciniki.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi tsarin bututun famfo na ABS core na Turkiyya, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

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