Chimiro chepombi yeABS yeTurkey

Chimiro chepombi yeABS yeTurkey

Mould Yakanyatsonakaed: Unyanzvi hweUinjiniya hweAnsix Tech Hunosimudzira Kukosha muMusika weMapombi eTurkey

Kuderedzwa kwemitengo mukugadzira majekiseni hakusi kwekugadzirisa zvinhu zvishoma—kune chekuita nekugadzira zvinhu zvine hungwaru kubva pamutsetse wekutanga wakatorwa, pfungwa yakagonesa Ansix Tech kuderedza mitengo yemayuniti neanopfuura 30% papurojekiti yepombi yemvura yakawanda ukuwo ichideredza nguva yekugadzira.

Munyika ine makwikwi ezvishandiso zvekicheni nezvemumba yekugezera, uko magadzirirwo nekugara kwenguva refu zviri zvinhu zvinonyanya kukosha, zvinhu zvisingaonekwe zvemukati zvinowanzo sarudza kubudirira kwechigadzirwa. Mugadziri anotungamira, akatarisana nekumanikidzwa kwakanyanya pamusika, akaenda kuAnsix Tech nedambudziko: kugadzira ABS core yakaoma, yepamusoro-soro yemhando yepamusoro yemhando itsva yemapombi emhando yeTurkey, asi ita izvozvo nemutengo wakaderera unobvumidza mitengo yakasimba pamusika.

Ichi chaive chisiri chikumbiro chekugadzira zvinhu chete asi chekubatana kwakazara mukugadzira. Kuburikidza nemaitiro akadzama anosanganisira sainzi yezvinhu yepamusoro, mainjiniya ekufanotaura, uye kugadzirwa kwakarongeka, Ansix Tech yakapa. Chirongwa ichi chinomira seuchapupu hwekuti misimboti yemazuva ano yeDesign for Manufacture (DFM), kana ikashandiswa nehunyanzvi hwakadzama, inogona kuvhura kukosha kwakakosha, ichishandura zvirambidzo zvekugadzira kuita zvakanakira makwikwi.

Ruzivo: Kugadzira Mazano uye Nheyo Yezvinhu

Chirongwa ichi hachina kutanga neCAD model, asi nemubvunzo unokosha: Chikamu ichi chinofanira kuitei? ABS core ndiyo moyo wepombi, yakavanzwa asi yakakosha kuti ishande. Inofanira kutsungirira makore ekudengenyeka kubva mukuyerera kwemvura, kudzivirira kudonha pasi pekumanikidzwa kwekuunganidza nguva dzose, uye kuchengetedza kugadzikana kwakaringana kwehukuru kuti ive nechokwadi chekuti zvisimbiso hazvidonhe. Kushanda pamwe kwekutanga kwakatarisana nekutsanangura zvinodiwa izvi zvinoshanda, danho guru rinoonekwa nenyanzvi sehwaro hwekubudirira kwekugadzirwa kwechigadzirwa.

Kusarudzwa kwezvinhu kwaive kwakajeka: Acrylonitrile Butadiene Styrene (ABS). Iyi thermoplastic yeinjiniya yakasarudzwa nekuda kwekuenzana kwayo kwakakodzera kwehunhu hwayo hunobva kumamonomers ayo matatu: kuomarara uye kuramba kupisa kweacrylonitrile, kugona kugadzika uye kupenya kwestyrene, uye kusimba kusingaenzaniswi uye kuramba kukanganiswa kwebutadiene. Pakushandisa uku, Ansix yakaratidza giredhi rekupisa kwakanyanya (rakafanana neABS TR557 yakataurwa mumaindasitiri), ichiigadzirisa kuti ive nezvikamu zvakaoma, zvakatetepa zvedhizaini yeTurkey uku ichivimbisa simba rinodiwa.

Zvava kutsanangurwa, chikamu chedhijitari chekugadzira zvinhu chakatanga. Vachishandisa 3D solid modeling uye Finite Element Analysis (FEA), mainjiniya vakatevedzera kutakura zvinhu zvemakanika uye vakaona huwandu hwestress hunogona kukonzerwa. "Kuedza uku kwepamhepo ndiko kwatinodzivirira kukundikana kwenyika chaiyo," anotsanangura kudaro mumwe mainjiniya wepamusoro weAnsix. "Tinogona kudzokorora dhizaini kakawanda munzvimbo yedhijitari kuti tive nechokwadi chekuti yakasimba simbi isati yachekwa."

Crucible: Kuongorora Kuyerera Kwemould uye Kunyatsojeka Dhizaini yeFomu

Kuchinja kubva pakugadzira chikamu kuenda pakugadzira mold ndiyo danho rakakosha zvikuru pamutengo uye mhando. Pano, Ansix Tech yakashandisa Moldflow analysis yakadzama kuti itevedzere maitiro ekugadzira majekiseni mukati memold chaiyo. Ongororo iyi yakafanotaura kuti ABS yakanyungudutswa yaizozadza sei cavity, uko mitsetse yeweld ingaumbwa, kuti yaizorongedza sei uye inotonhorera sei, uye—chinonyanya kukosha—kuderera kwewarpage kwaitarisirwa.

Kugadziridzwa KweSisitimu Yekutonhodza: ​​Kutonhodza kunowanzoita hafu yenguva yekutenderera. Nzira dzekutonhodza dzechinyakare dzakaboorwa zvakananga dzinowanzo tadza kutevedzera mamiriro akaomarara echikamu, zvichikonzera kutonhora kusina kuenzana uye kukanganiswa. Pachirongwa ichi, Ansix yakashandisa tekinoroji yekutonhodza ye conformal. Vachishandisa kudhinda kwesimbi ye3D, vakagadzira mold inserts dzine nzira dzekutonhodza dzakanyatso ratidza chimiro chepombi yemvura. Iyi nzira ye "DfAM" (Dhizaini yeKugadzira Kuwedzera) yakakonzera kudzikira kwe25-30% munguva yekutonhodza uye yakavandudza zvakanyanya kufanana kwekushisa, zvichideredza kushushikana kwekupisa uye kuchinja kwemamiriro ekunze muchikamu chekupedzisira.

Nzira yeKuvhara Maburi uye Kuburitsa Maburi: Gedhi—nzvimbo inopinda mapurasitiki mugomba—rakagadzirirwa zvakanaka kuti rive nechokwadi chekuti purasitiki yazara zvakanaka uye kuti yaviga zvisaririra munzvimbo isina chinhu chakakosha. Sisitimu yekuburitsa maburi yakagadzirwa nemapini nemabhegi akawanda, akagadzirirwa zvakanaka kuitira kuti chikamu chakadhonzwa chakwanise kubviswa zvakanaka pasina kukanganisa kana kukuvara pamusoro.

Kusarudzwa kweSimbi yeChinoumba: Kuti igare kwenguva refu uye ipedzise pamusoro, simbi yemhando yepamusoro yakaoma (senge P20 kana H13) yakasarudzwa kuti ishandiswe mugomba nepakati. Kupenya kwayo kwakanaka kwakaita kuti pamusoro pechinoumba pave nechinhu chakatsetseka chaiita kuti chikamu chibude uye zvideredze kudiwa kwekupedzisa kwechipiri pachikamu cheABS.

Kugadzirisa: Maitiro, Kushanda Nesimba, uye Kudzora Mutengo

Chiyero chechokwadi cheunyanzvi hwekugadzira ndechekushandura dhizaini yakanaka kuita kugadzirwa kwakafanana uye kusingadhuri. Maitiro aAnsix inzira yakazara yekugadzira, kutevedzera, kusimbisa, uye kutonga.

Pfupiso yematanho akakosha ehunyanzvi akagadzirirwa chirongwa cheABS faucet core inoratidzwa pazasi:

Maitiro ekugadzira majekiseni pachawo akagadziridzwa kuburikidza neDesign of Experiments (DOE). Maparamita akadai sekumhanya kwejekiseni, kumanikidzwa kwepaketi, uye nguva yekubata zvakachinjwa-chinjwa kuti zviwane marongero akakodzera aiburitsa kururama kwakanakisa kwenguva pfupi yekutenderera. Sezvakanyorwa muzviitiko zvakafanana zvekugadzirisa, kugadzirisa chimiro chekumanikidzwa kwepaketi (semuenzaniso, kushandisa kumanikidzwa kwekutanga kwakanyanya kunoteverwa nekumanikidzwa kwakaderera) kazhinji kwakakosha pakugadzirisa kuderera kwesimba uye kudzivirira mavanga ekunyura pasina kurongedza zvakanyanya uye kugadzira kushushikana kwemukati.

Kudzora mutengo kwakagadzirwa mumatanho ese:

Kushanda Zvine Chekuita: Sisitimu yekumhanya yakaderedzwa, uye marara (sprues nerunners) akagadziriswazve ndokusanganiswa nezvinhu zvisina kusimba pachiyero chakadzorwa pasina kukanganisa kuvimbika kwezvikamu.

Kushanda Nesimba: Sisitimu yekutonhodza inochinjika uye nguva yekutenderera yakagadziriswa inoderedza kushandiswa kwesimba pachikamu chimwe nechimwe.

Kushanda Nesimba Kwebasa: Chiumbwa ichi chakagadzirwa kuti chishande nekuvimbika, otomatiki, uye zvikamu zvacho zvakagadzirwa nezvinhu zvinozviwana (senge mapini nemasoketi) kuti zvive nyore uye kukurumidzise kugadzirwa kwechikamu chepasi (DFA).

Vimbiso: Kudzora Hunhu uye Kutumira Pasina Musono

Hunhu paAnsix Tech harisi danho rekuongorora asi musimboti wakaiswa mukati memaitiro. Kuongororwa kweKukundikana kweMagadzirirwo uye Kukanganiswa kweMhedzisiro (DFMEA) kwakaitwa panguva yekugadzira kuti vaone nekukurumidza uye vaderedze njodzi dzingangoitika. Izvi zvakashandurwa kuita Chirongwa Chekudzora Kugadzirwa chakatsanangura kuongororwa mukati memaitiro: kusimbiswa kwezvikamu nguva dzose uchishandisa michina yekuyera yakarongeka (CMM), kuongororwa kwemaziso kwezvikanganiso zvepadenga, uye kuyedzwa kwebasa rezvikamu zvemuenzaniso.

Kuzvipira kwekuvimbika kwakawedzera pakurongedza nekutumira. Zvikamu zvakaiswa mumagaba akagadzirwa nenzira yakasarudzika, anogona kudzokororwazve aidzivirira kukwenya kana kushanduka panguva yekufambisa. Chikwata chekutakura zvinhu cheAnsix chakashandisa misimboti yekutevera marongero anoshanda uye kuronga pamwe chete nemutengi, zvichiita kuti kutaurirana kuve pachena uye kutumirwa panguva—chinhu chakakosha pakuronga kugadzirwa kwemutengi.

Kukosha kweUinjiniya, Kuunza Kuvimbika

Chirongwa cheABS Turkish-style faucet core chirongwa chidiki chekugadzira zvinhu zvemazuva ano, zvinotungamirirwa nemutengo. Kubudirira kweAnsix Tech kwakavakirwa patsika dziri nyore asi dzine simba: kuchengetedza mari kwakanyanya kunowanikwa pabhodhi rekudhirowa, kwete pasi pefekitori.

Nekudyara mari mukuita simulation yekutanga uye matekinoroji matsva ekugadzira zvinhu zvakaita sekutonhodza zvinhu, vakabvisa mari yakawanda yekuedza nekukanganisa, vakaderedza nguva yekutenderera, uye vakavimbisa kuti zvikamu zvemhando yepamusoro kubva pakutanga kwekugadzira. Kunzwisisa kwavo kwakadzama maitiro ezvigadzirwa uye mahwindo ekugadzirisa zvinhu kwakavabvumira kutora mashandiro epamusoro kubva kuABS resin, zvichiita kuti pombi yekupedzisira ive yakanaka uye inogara kwenguva refu.

Kune vatengi vari mumusika wepasi rose wezvigadzirwa, kukosha kwacho kwakajeka. Kushanda pamwe chete nemugadziri wezviumbwa ane hunyanza hwekubatanidza mainjiniya uye kuziva mutengo kunoita zvinopfuura kungogadzira chikamu chimwe chete. Zvinopa hwaro hwekugadzira hwakavimbika, hunokura, uye hunokwikwidzana, zvichishandura chinhu chakavanzika chechigadzirwa kuita dombo guru rekubudirira kwemusika. Muindasitiri umo mikana iri mishoma uye mhando inoonekwa, Ansix Tech inoratidza kuti mainjiniya ekugadzirisa zvinhu nenzira chaiyo ndiyo nzira yakananga yekuwana purofiti uye kuvimba nevatengi.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neABS core Turkish style faucet mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

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