Foromo ea setaele sa pompo sa Turkey sa mantlha sa ABS

Foromo ea setaele sa pompo sa Turkey sa mantlha sa ABS

Hlobo e nepahetsenged: Bokgoni ba Boenjiniere ba Ansix Tech bo Hlahisa Boleng 'Marakeng oa Lipompo tsa Turkey

Phokotso ea litšenyehelo tsa ho etsa ente ha se taba ea ho fokotsa likheo—ke taba ea boenjiniere bo bohlale ho tloha moleng oa pele o nkiloeng, filosofi e ileng ea nolofalletsa Ansix Tech ho fokotsa litšenyehelo tsa liyuniti ka ho feta 30% morerong oa pompo ea metsi a mangata ha ka nako e le 'ngoe e fokotsa linako tsa potoloho ea tlhahiso.

Lefatšeng la tlholisano la lisebelisoa tsa kichine le tsa kamore ea ho hlapela, moo setaele le ho tšoarella li leng tsa bohlokoa, likarolo tsa mantlha tse sa bonahaleng hangata li khetholla katleho ea sehlahisoa. Moetsi ea ka sehloohong, ea tobaneng le khatello e matla ea 'maraka, o ile a atamela Ansix Tech ka phephetso: hlahisa motheo o rarahaneng oa ABS oa boleng bo holimo bakeng sa mola o mocha oa lipompo tsa setaele sa Turkey, empa u etse joalo ka sebopeho sa litšenyehelo se tla lumella litheko tse matla tsa 'maraka.

Ena e ne e se kopo feela ea foromo empa e ne e le bakeng sa tšebelisano-'moho e felletseng ea tlhahiso. Ka ts'ebetso e hlokolosi e kenyeletsang saense e tsoetseng pele ea thepa, boenjiniere ba ho bolela esale pele, le tlhahiso e nolofalitsoeng, Ansix Tech e fane ka eona. Morero ona o eme e le bopaki ba hore na melao-motheo ea sejoale-joale ea Design for Manufacturing (DFM), ha e sebelisoa ka boiphihlelo bo tebileng, e ka notlolla boleng bo boholo joang, ea fetola lithibelo tsa tlhahiso hore e be melemo ea tlholisano.

Polane: Moralo oa Leano le Motheo oa Lintho tse Boleng

Morero ha oa ka oa qala ka mohlala oa CAD, empa ka potso ea motheo: Karolo ena e lokela ho etsa eng? Karolo ea ABS ke pelo ea sebopeho sa pompo, e patehileng ponong empa e bohlokoa bakeng sa ts'ebetso. E tlameha ho mamella lilemo tsa ho thothomela ho tsoa phallong ea metsi, e hane ho thekesela tlas'a khatello e sa khaotseng ea kopano, 'me e boloke botsitso bo nepahetseng ba boholo ho netefatsa hore litiiso tse sa lutleng lia lutla. Tšebelisano ea pele e shebaneng le ho hlalosa litlhoko tsena tsa ts'ebetso, mohato oo litsebi li o khethollang e le motheo oa nts'etsopele e atlehileng ea sehlahisoa.

Khetho ea thepa e ne e sa belaetse: Acrylonitrile Butadiene Styrene (ABS). Thermoplastic ena ea boenjiniere e khethiloe ka lebaka la ho leka-lekana ha eona ho loketseng ha thepa e nkiloeng ho li-monomer tsa eona tse tharo: ho thatafala le ho hanyetsa mocheso oa acrylonitrile, ho khona ho sebetsa le ho benya ha styrene, le ho tiea ho sa bapisoeng le ho hanyetsa tšusumetso ea butadiene. Bakeng sa ts'ebeliso ena, Ansix e totobalitse sekhahla sa phallo e phahameng, mocheso o phahameng (se tšoanang le ABS TR557 e boletsoeng maemong a indasteri), e e ntlafatsa bakeng sa likarolo tse rarahaneng, tse nang le mabota a masesaane a moralo oa setaele sa Turkey ha e ntse e netefatsa matla a hlokahalang.

Ha thepa e se e hlalositsoe, mohato oa prototyping oa dijithale o qalile. Ka ho sebelisa mohlala o tiileng oa 3D le Finite Element Analysis (FEA), baenjiniere ba ile ba etsisa meroalo ea mechini mme ba fumana maemo a ka bang teng a khatello. "Teko ena ea sebele ke moo re thibelang ho hloleha ha lefats'e la 'nete," ho hlalosa moenjiniere e moholo oa Ansix. "Re ka pheta moralo ka makhetlo a mangata sebakeng sa dijithale ho netefatsa hore o tiile ka tlhaho pele tšepe efe kapa efe e khaoloa."

Sebopi: Tlhahlobo ea Phallo ea Hlobo le ho nepahala Moralo oa Hlobo

Phetoho ho tloha moralong oa karolo ho ea moralong oa hlobo ke karolo ea bohlokoa ka ho fetisisa bakeng sa litšenyehelo le boleng. Mona, Ansix Tech e sebelisitse tlhahlobo e rarahaneng ea Moldflow ho etsisa ts'ebetso ea ho enta ka har'a hlobo ea sebele. Tlhahlobo ena e boletse esale pele hore na ABS e qhibilihisitsoeng e tla tlatsa sekoti joang, moo mela ea weld e ka thehoang teng, kamoo e tla paka le ho pholisa, 'me - habohlokoa ka ho fetisisa - ho fokotseha ho lebelletsoeng le ho oa.

Boqapi ba Sistimi ea Pholisetsa: Hangata ho pholisetsa ho nka nako e fetang halofo ea potoloho. Likanale tsa ho pholisetsa tse chekiloeng ka ho otloloha hangata li ke ke tsa latela sebopeho se rarahaneng sa karolo, e leng se lebisang ho pholiseng le ho senyeha ho sa lekanang. Bakeng sa projeke ena, Ansix e ile ea sebelisa theknoloji ea pholisetsa ea conformal. Ba sebelisa khatiso ea tšepe ea 3D, ba ile ba etsa li-insert tsa hlobo tse nang le likanale tsa pholisetsa tse neng li bonahatsa hantle sebopeho sa karolo ea faucet. Mokhoa ona oa "DfAM" (Design for Additive Manufacturing) o ile oa fella ka phokotso ea 25-30% ea nako ea pholisetsa le ho ntlafatsa ho tšoana ha mocheso ka mokhoa o makatsang, ho fokotsa khatello ea mocheso le ho fetoha ha oona karolong ea ho qetela.

Leano la ho ntsha le ho kenya lesoba: Heke—e leng moo polasetiki e kenang lesoba teng—e ne e beilwe ka leano ho netefatsa hore ho tlatswa ka ho leka-lekana le ho pata masalla sebakeng se seng sa bohlokwa. Sistimi ya ho ntsha lesoba e ne e entswe ka dipini le matsoho a mangata, a behilweng ka leano ho netefatsa hore karolo e hutsweng ka botebo e ka tloswa hantle ntle le ho sotha kapa tshenyo ya bokahodimo.

Khetho ea Tšepe ea Hlobo: Bakeng sa nako e telele le qetello ea bokaholimo, tšepe ea lisebelisoa e thatafalitsoeng ea boleng bo holimo (joalo ka P20 kapa H13) e khethiloe bakeng sa sekoti le bokaholimo. Ho benya ha eona ho babatsehang ho netefalitse bokaholimo bo boreleli ba hlobo bo nolofalitseng ho lokolloa ha karolo le ho fokotsa tlhoko ea ho qeta karolo ea bobeli ea ABS.

Ntlafatso: Ts'ebetso, Bokgoni, le Taolo ea Litšenyehelo

Tekanyo ea 'nete ea bokhabane ba tlhahiso ke phetolelo ea moralo o motle hore e be tlhahiso e tsitsitseng le e theko e tlaase. Mokhoa oa Ansix ke selika-likoe se akaretsang sa moralo, ketsiso, netefatso le taolo.

Kakaretso ea liparamente tsa bohlokoa tsa tekheniki tse ntlafalitsoeng bakeng sa projeke ea mantlha ea faucet ea ABS e bontšitsoe ka tlase:

Ts'ebetso ea ho enta ka ente ka boeona e hlophisitsoe hantle ka Design of Experiments (DOE). Liparamithara tse kang lebelo la ente, khatello ea sephutheloana, le nako ea ho tšoara li ile tsa fetoloa ka mokhoa o hlophisehileng ho fumana litlhophiso tse ntle ka ho fetisisa tse faneng ka ho nepahala ho hoholo ka tekanyo ka nako e khuts'oane ea potoloho. Joalokaha ho tlalehiloe maemong a ts'oanang a ntlafatso, ho lokisa boemo ba khatello ea ho paka (mohlala, ho sebelisa khatello e phahameng ea pele e lateloang ke khatello e tlase e tsitsitseng) hangata ho bohlokoa ho laola ho fokotseha le ho thibela matšoao a ho sinka ntle le ho paka ho feta tekano le ho baka khatello ea ka hare.

Taolo ea litšenyehelo e entsoe mohatong o mong le o mong:

Bokgoni ba Thepa: Sistimi ya ho matha e ile ya fokotswa, mme di-scrap (di-sprue le di-runner) di ile tsa silwa botjha mme tsa kopanngwa le thepa e sa tswalwang ka tekanyo e laolwang ntle le ho senya botšepehi ba karolo.

Bokgoni ba Matla: Sistimi ea ho pholisa e lumellanang le nako e ntlafalitsoeng ea potoloho e fokolitse tšebeliso ea matla ka karolo ka 'ngoe ka kotloloho.

Bokgoni ba Mosebetsi: Hlobo e ne e etselitsoe ts'ebetso e tšepahalang, e iketsahallang, 'me likarolo li entsoe ka likarolo tse iphumanelang (joalo ka li-pin le li-socket) ho nolofatsa le ho potlakisa kopano e theohelang tlase (DFA).

Tiisetso: Taolo ea Boleng le Phano e sa Seamless

Boleng ho Ansix Tech ha se mohato oa tlhahlobo empa ke molao-motheo o kenelletseng ts'ebetsong. Tlhahlobo ea Mokhoa oa ho Hlōleha ha Moralo le Litlamorao (DFMEA) e entsoe nakong ea mohato oa moralo ho khetholla le ho fokotsa likotsi tse ka bang teng ka mafolofolo. Sena se ile sa fetoleloa ho Moralo oa Taolo ea Tlhahiso o neng o hlalosa liteko tsa ts'ebetso: netefatso ea kamehla ea litekanyo ho sebelisoa mechini ea ho lekanya e kopanetsoeng (CMM), tlhahlobo ea pono bakeng sa liphoso tsa bokaholimo, le liteko tsa ts'ebetso ea likarolo tsa sampole.

Boitlamo ba ho tšepahala bo atolohetse ho paka le ho tlisa thepa. Likarolo li ne li pakiloe ka har'a lijana tse entsoeng ka mokhoa o ikhethileng, tse ka sebelisoang hape tse thibelang ho ngoapa kapa ho fetoha ha thepa nakong ea lipalangoang. Sehlopha sa thepa sa Ansix se sebelisitse melao-motheo ea ho latela litaelo tse sebetsang le ho rera ka tšebelisano-'moho le moreki, ho netefatsa puisano e pepeneneng le ho tlisa thepa ka nako—ntlha ea bohlokoa kemisong ea tlhahiso ea moreki.

Boleng ba Boenjiniere, Ho Fana ka Tšepo

Morero oa mantlha oa lipompo tsa metsi oa setaele sa ABS oa Turkey ke mofuta o monyenyane oa tlhahiso ea sejoale-joale, e tsamaisoang ke boleng. Katleho ea Ansix Tech e thehiloe ho mokhoa o bonolo empa o le matla: ho boloka litšenyehelo tsa bohlokoa ka ho fetisisa ho fihlelleha boto ea ho taka, eseng mokatong oa fektheri.

Ka ho tsetela ho ketsiso e potlakileng le mahlale a macha a hlobo joalo ka ho pholisa ka mokhoa o ikhethileng, ba felisitse teko le liphoso tse turang, ba fokotsa linako tsa potoloho, 'me ba batla ba tiisetsoa boleng ba karolo ho tloha tlhahisong ea pele. Kutloisiso ea bona e tebileng ea boitšoaro ba thepa le lifensetere tsa ts'ebetso li ba lumelletse ho ntša ts'ebetso e phahameng ho tsoa ho resin ea ABS, ho netefatsa hore pompo ea ho qetela e tla ba ntle ebile e tšoarella.

Bakeng sa bareki ba 'marakeng oa lisebelisoa tsa lefats'e, tlhahiso ea boleng e hlakile. Ho sebelisana le moetsi oa hlobo ea nang le botebo bona ba kopanyo ea boenjiniere le tlhokomelo ea litšenyehelo ho etsa ho fetang feela ho hlahisa karolo. E fana ka motheo oa tlhahiso o tšepahalang, o ka atolosoang, le oa tlholisano, o fetolang motheo o patiloeng oa sehlahisoa hore e be lejoe la motheo la katleho ea 'maraka. Indastering eo meeli e leng thata 'me boleng bo bonahala, Ansix Tech e bontša hore boenjiniere bo nepahetseng ke tsela e tobileng ka ho fetisisa ea ho fumana phaello le tšepo ea bareki.

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le hlobo ea faucet ea ABS ea setaele sa Turkey, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, le ho fumana liodara tse kholo 'marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com

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