BASF A3HG5 abu mai kusurwa mai lamba ball mai ɗaukar kaya

BASF A3HG5 abu mai kusurwa mai lamba ball mai ɗaukar kaya

 

Ansix Nasarar Fasaha: Kwarewa a BASF A3HG5 don Kekunan Bearing Masu Kyau

A wani kusurwar masana'antar kere-kere ta Ansix Tech, wani hannun robot ya dawo da wani sabon keji mai siffar gilashi mai ƙarfi, wanda aka ƙera da zare mai kauri, yanayinsa na daidaito shaida ce ga rawa mai sarkakiya tsakanin kimiyyar polymer da ƙwarewar injiniyanci wanda ya sake fasalta abin da zai yiwu—kuma mai araha—a cikin masana'antar kayan aiki masu tsada.

Yunkurin da duniya ke yi na samar da injuna masu inganci da inganci ya sanya buƙatu marasa misaltuwa ga muhimman abubuwa kamar bearings na ƙwallon hulɗa na kusurwa. Waɗannan bearings, waɗanda suka zama dole ga komai, tun daga motocin lantarki zuwa na'urorin robot na masana'antu, suna buƙatar keji waɗanda za su iya jure manyan gudu, yanayin zafi, da kaya yayin da suke kiyaye daidaiton girma.

 

Tsawon shekaru, masana'antun sun daidaita tsakanin ingancin aikin robobi na injiniya da kuma tsadar samar da su. Wannan nazarin ya binciki yadda Ansix Tech ta yi amfani da ƙwarewarta ta fasaha mai zurfi don ba wai kawai ta ƙware wajen yin allurar kayan BASF Ultramid A3HG5 masu buƙatar ɗaukar kaya ba, har ma don sake fasalin tsarin samarwa, samar da aminci mara misaltuwa da kuma rage farashin kayan abokan ciniki ta hanyar ƙirƙirar dabarun zamani a kowane mataki.

 

1 Kalubalen Injiniya: Bukatun Kasuwa da Ƙirƙirar Kayan Aiki

Bearings na ƙwallon hulɗa na kusurwa sune manyan hanyoyin aiki na motsi na juyawa, waɗanda aka tsara don sarrafa nauyin radial da axial a cikin aikace-aikace inda daidaito da juriya ba za a iya yin sulhu ba. Keken, ko mai riƙewa, wani abu ne mai sauƙi mai rikitarwa tare da aiki mai mahimmanci: yana raba abubuwan birgima daidai gwargwado, yana hana su taɓawa da haifar da gogayya, kuma yana jagorantar su ta cikin yankunan kaya.

 

A al'ada, ƙarfe mai tambari ko tagulla da aka yi da injina shine mizani. Duk da haka, ƙoƙarin zamani na rage nauyi, juriya ga tsatsa, da kuma saurin aiki mai girma ya sanya na'urorin thermoplastics da aka ƙera su zama madadin mai kyau. Kalubalen yana kan nemo kayan da ke ba da ƙarfi mai mahimmanci, juriya ga zafi, da daidaiton girma yayin da ake iya ƙera su a farashi mai rahusa.

 

Nan ne Ultramid A3HG5 na BASF ya shiga cikin wannan hoton. Wannan kayan polyamide 66 (PA66) mai ƙarfin gilashi 25% ne, wanda aka ƙera musamman don aikace-aikacen ƙera allurar da ke buƙatar tauri mai yawa da kwanciyar hankali na musamman. Zaruruwan gilashin suna ba da babban haɓaka ga halayen injiniya amma suna gabatar da nasu tarin rikitarwa na sarrafawa, gami da ƙaruwar narkewar danshi, lalacewar kayan aiki, da kuma yanayin raguwar anisotropic (alkibla) wanda zai iya haifar da warpage.

 

1.1 Saita Ma'auni: Aiki da Daidaito

An auna nasarar aikin da wani tsari mai tsauri na samfur ƙa'idodiDole ne a nuna kejin ƙarshe:

 

Matsakaici Mai Girma: Juriya a cikin microns don tabbatar da aiki mai santsi da shiru da hana lalacewa da wuri.

 

Babban Ingancin Tsarin: Mai iya jure wa ƙarfin centrifugal da girgizar injiniya ba tare da fashewa ko canza tsari ba.

 

Juriyar Zafi: Aiki mai dorewa a fadin kewayon zafin jiki mai faɗi, yana tsayayya da nakasa a ƙarƙashin zafin da juyawa mai sauri ke haifarwa.

 

Daidaito a Samar da Kayan Aiki: Kowace na'ura, tsakanin dubbai ko miliyoyi, dole ne ta cika daidai ka'idojin aiki.

 

2 Tushen: Zaɓin Kayan Dabaru da Kwaikwayo Mai Ci Gaba

Zaɓen BASF Ultramid A3HG5 zaɓi ne na dabarun da aka tsara. Injiniyoyin Ansix Tech sun fahimci cewa duk da cewa kayan yana da ƙalubale, halayensa sun ba da mafi kyawun rabon aiki-da-kuɗi don amfani da ƙarshen amfani idan aka kwatanta da ƙarfe ko wasu robobi. Ƙarfafa zaren gilashi yana ba shi ƙarfi da tauri kusa da na ƙarfe masu sauƙi, yayin da yawansa ya kai kusan kashi ɗaya cikin bakwai na ƙarfe, wanda ke ba da gudummawa ga ƙarancin juyi a cikin haɗuwar ɗaukar kaya ta ƙarshe.

 

Duk da haka, don daidaita wannan kayan aiki na zamani, Ansix Tech ta fara aikin da cikakken injiniyan gaba. Tsarin Masana'antu (DFM) da Binciken Gudun Mold ba kawai akwatunan bincike ba ne, amma sassa ne masu mahimmanci, waɗanda ake maimaitawa a cikin tsarin ƙira.

 

Tebur 1: Muhimman Halayen BASF Ultramid A3HG5 PA66

 

Ta amfani da software mai inganci na kwaikwayo, injiniyoyi sun ƙirƙiri tagwayen dijital na mold da Alluran Ƙwararren ƘwararrenSun yi nazarin yadda narkakken A3HG5 zai cika ramin, suna gano layukan walda masu yuwuwa (wurare marasa ƙarfi inda gaba da gaba ke haɗuwa), wuraren da ke da matsanancin matsin lamba, da kuma hasashen raguwar ƙarshe da warpage bisa ga yanayin zare. Wannan samfurin kama-da-wane ya ba Ansix Tech damar inganta wurin ƙofar, tsarin gudu, da kuma tsarin sanyaya kafin a yanke wani ƙarfe guda ɗaya, yana guje wa kurakuran ƙira masu tsada da sake fasalin kayan aiki.

 

Binciken da aka yi kwanan nan ya nuna ƙarfin wannan hanyar. Wani bincike da aka yi a shekarar 2024 kan inganta kejin filastik ya yi amfani da irin wannan nazarin kwararar mold da kuma hanyar mayar da martani don rage ƙimar raguwar mahimmanci da sama da 55%, wanda ya inganta ingancin samfur sosai.

 

3 Kwarewar Kayan Aiki: Tsarin Motsa Jiki da Kera Motoci Masu Daidaito

Modulation shine zuciyar ƙera allura. Don A3HG5 mai gogewa da gilashi, Ansix Tech ta ƙera wani kayan aiki wanda yake daidaitacce kuma tsarin samarwa mai ƙarfi.

 

Zaɓin Karfe na Mold: Domin yaƙi da tasirin lalata zaruruwan gilashi, Ansix Tech ta zaɓi ƙarfe masu inganci, waɗanda aka yi musu tauri kamar 1.2344 (H13) ko makamancin haka don mahimman abubuwan haɗin. Waɗannan ƙarfe suna ba da haɗin kai na musamman na tauri (don juriyar lalacewa), tauri (don tsayayya da fashewa), da kuma yanayin zafi (don sanyaya mai kyau).

 

Tsarin Tsarin da aka Inganta:

 

Tsarin Sanyaya: Sanyaya iri ɗaya yana da matuƙar muhimmanci don sarrafa lokacin zagayowar da kuma rage yaɗuwar yaƙi. Ansix Tech ta tsara tsarin tashar sanyaya mai tsari wanda ya bi tsarin yanayin keji, yana fitar da zafi cikin sauri da daidaito.

 

Tsarin Gudu da Ƙofa: An yi amfani da tsarin Gudu mai zafi don kawar da sharar mai gudu mai sanyi, rage farashin kayan aiki da lokacin zagayowar. An zaɓi nau'in ƙofa da wurinta da kyau daga nazarin DFM don tabbatar da daidaiton cikewa da rage alamun ƙofa da ake gani a ɓangaren ƙarshe.

 

Tsarin Fitar da Kaya: Ganin yadda kejin ke da siraran bango da kuma yankewa a ƙasa, an tsara tsarin filogi mai fil da yawa tare da daidaito mai kyau don amfani da ƙarfi mai daidaito, ba tare da murdiya ba don sakin wani ɓangare.

 

Injin wannan ƙirar ya buƙaci ƙwarewa mafi girma. An yi amfani da injin niƙa mai sauri na CNC da Injin Fitar da Wutar Lantarki (EDM) don cimma juriyar matakin micron da fasaloli masu rikitarwa na aljihun keji da bayanan martaba. An goge kowane saman da kyau zuwa madubi don tabbatar da sauƙin fitar da sassan da kuma saman da ba shi da lahani a kan kejin da aka ƙera.

 

4 Rage Tsarin: Inganta Tsarin Allura da Kula da Farashi

Tsarin gyaran BASF A3HG5 ya gabatar da ƙalubale daban-daban. Yanayin gogewar mahaɗin yana buƙatar kayan aiki masu ƙarfi, yayin da ƙarfin danshi ke buƙatar kayan busasshe sosai don hana alamun splitting da asarar ƙarfi. Bugu da ƙari, sarrafa yanayin zare na gilashi yana da mahimmanci don sarrafa raguwa da ƙarfi na ƙarshe na ɓangaren.

 

Injiniyoyin tsarin Ansix Tech sun yi amfani da hanyar ƙera kayan kimiyya don kafa tsarin aiki mai dorewa, mai maimaitawa:

 

Shiri na Kayan Aiki: An busar da ƙananan ƙwayoyin A3HG5 da ba a so a cikin hoppers masu rage danshi a kusan 80-90°C na tsawon akalla awanni 3-4 don rage yawan danshi zuwa ƙasa da 0.1%.

 

Daidaitaccen Tsarin Kula da Zafin Jiki: An tsara yanayin zafin ganga daga baya zuwa gaba, yawanci yana farawa daga 260°C zuwa 285°C, wanda ke tabbatar da narkewa gaba ɗaya ba tare da lalacewar zafi ba. An kiyaye tsarin a yanayin zafi mai yawa (80-120°C) don inganta yanayin saman da kuma yanayin zare.

 

Inganta Sigogi na Allura: Ta hanyar Tsarin Gwaje-gwaje (DOE), ƙungiyar ta inganta saurin allura, matsin lamba na marufi, da lokacin riƙewa. Manufar ita ce cikawa da sauri don hana daskarewa da wuri, sannan a bi diddigin marufi daidai don rama raguwar ba tare da haifar da damuwa ta ciki ba.

 

Haɗin kai tsaye zuwa ga tanadin kuɗin abokin ciniki ya fi bayyana a cikin inganta tsarin aiki. Ta hanyar inganta ingancin tashar sanyaya da sigogin tsari, Ansix Tech ta rage lokacin zagayowar sosai - babban abin da ke haifar da farashin naúrar a cikin ƙera allura. Bugu da ƙari, amfani da masu gudu masu zafi da sarrafa tsarin kimiyya ya rage sharar abu da ƙimar sharar gida. Kamar yadda nazarin masana'antu ya lura, aiwatar da irin waɗannan ƙa'idodin kimiyya da sarrafa kansa na iya rage sharar gida, inganta amfani da injina, da rage farashin inganci gaba ɗaya.

 

5 Tabbatar da Cikakkiyar Aiki: Tabbatar da Inganci da Isarwa cikin Sauri

Ana ƙera inganci a kowane mataki, ba wai kawai a duba shi a ƙarshe ba. Tsarin kula da inganci na Ansix Tech don aikin kejin ɗaukar kaya ya ƙunshi matakai da yawa:

 

Kulawa a Cikin Tsarin Aiki: Na'urori masu auna sigina a cikin ramin mold suna lura da matsin lamba da zafin jiki a ainihin lokacin kowane hoto, suna ƙirƙirar "sawun yatsa" na wani ɓangare mai kyau. Duk wani karkacewa yana haifar da faɗakarwa, yana hana samar da rukunin da ba su dace ba.

 

Tabbatar da Girma: An gudanar da bincike na farko da kuma binciken lokaci-lokaci ta amfani da Injinan Aunawa na Daidaito (CMM) da kuma masu kwatanta gani don tabbatar da kowane muhimmin girma dangane da samfurin CAD.

 

Gwajin Aiki da Dorewa: An yi gwaje-gwajen injina masu tsauri, gami da gwaje-gwajen gajiya waɗanda suka kwaikwayi aikin ɗaukar kaya na gaske, don tabbatar da aiki na dogon lokaci.

 

Wannan tsari mai ƙarfi ya ba da damar aiwatar da isar da kayayyaki cikin sauri da inganci. Tun daga farkon daskarewar ƙira, amfani da kwaikwayon da aka haɗa ya hanzarta haɓaka kayan aiki. Injiniyanci mai haɗuwa, inda kera mold da shirya layin samarwa suka faru a layi ɗaya, ya matse lokacin. Tsarin da aka tabbatar da bayanai yana nufin cewa samar da kayayyaki da yawa zai iya ƙaruwa da sauri bayan takaddun shaida, tare da amincewa da yawan amfanin ƙasa da inganci daga rukunin farko. Sakamakon ga abokin ciniki shine ɗan gajeren lokaci don tallata samfurin su mai ɗauke da kayayyaki.

 

Kammalawa 6: Bayar da Aminci da Daraja ta Hanyar Ƙwarewa

Nasarar samar da tarin kayan kwalliyar BASF A3HG5 mai kusurwa ta Ansix Tech ta fi wani muhimmin ci gaba a fannin kera kayayyaki; tsari ne na kera kayayyaki masu inganci. Ansix Tech ta nuna cewa bambancin da ke tsakanin babban aiki da farashi ba doka ce da aka tsara ba amma ƙalubale ne da za a iya warwarewa.

 

Ta hanyar zaɓin kayan aiki na dabaru, sun zaɓi wani abu da ke ba da ingantaccen tattalin arziki a cikin amfani. Ta hanyar ƙira da kwaikwayon farko, sun kawar da haɗarin haɓakawa kuma sun inganta kayan aikin don inganci. Ta hanyar sarrafa tsarin kimiyya, sun haɓaka yawan amfanin ƙasa da rage sharar gida. Ta hanyar tabbatar da inganci mai haɗaka, sun tabbatar da daidaito mai dorewa.

 

A ƙarshe, jajircewar Ansix Tech ta fassara zuwa wani abu mai kyau ga abokan ciniki: wani abu mai inganci, wanda aka ƙera daidaitacce wanda ke rage jimlar kuɗin tsarin ta hanyar tsawon rai da inganci, wanda aka samar a farashin naúrar da ke saɓa wa tsammanin gargajiya na irin wannan kayan aiki na zamani. A cikin masana'antar da daidaito, dorewa, da farashi suka fi muhimmanci, Ansix Tech ta tabbatar da cewa tare da ƙwarewa mai zurfi da tunani mai ƙirƙira, za ku iya samun komai.

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi kejin BASF A3HG5 mai kusurwa, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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